uilt build to FORMWORKS
Company Projects Products CLIMBING SYSTEMS Pilosio s CLIMBING SYSTEM with mechanical handling enable vertical construction joints to be created in succession without the aid of scaffolding and combines with all the following formwork systems MINIMAG, P300, MAGNUM, MAGNIM PLUS, SVELT and MAXIMIX. The use of climbing systems ensures significant optimisation of time and resources: the solutions offered, in fact, enable the simultaneous handling of formwork and work levels firmly connected together. The Pilosio work phases progamm enables a high safety level of execution. Close collaboration between Pilosio and the designers, the construction firms, the safety managers and the operators allows finding the necessary parameters and details in order to identify the appropriate solution for each specific requirement. The Pilosio climbing support bracket system is divided into three main groups: standard climbing with fixed and sliding support leve climbing for single-face casting guided climbing work levels Vertical Formworks 349
Formworks_CLIMBING systems CLIMBING SYSTEM WITH FIXED SUPPORT LEVEL Suitable for a limited number of construction joints. It enables the vertical structures to be raised with the use of classic protective scaffolding. The system is with parapets and auxiliary service bridge. Dismantling and handling of the formwork wall independently of the support bracket. CLIMBING SYSTEM WITH SLIDING FLOOR Suitable for a high number of construction joints. The sliding system enables the formwork to be dismantled by moving it back from the line of the concrete wall and handling it together with the support bracket. CLIMBING SYSTEM FOR SINGLE-FACE CASTING System specifically for the construction of containment walls, largescale hydraulic operations and all those works where anchorage to common systems is not possible because of the large wall sections to be constructed. The system was devised in order to ensure the concrete casting load-bearing capacity by means of its own system of anchorage to the underlying structure. Through-holes are not present in this case. Climbing bracket system for walls can be combined with all Pilosio formwork. 350
Company Projects Products GUIDED CLIMBING SYSTEM Perfect in case of construction sites where wind action could make hoisting operations with a crane problematic. The vertical steel frames anchor the system to the d structure and ensure that hoisting by the crane is guided and anchored to the construction, including during the removal phase. A single pull is enough to safely and simply move the whole bracket. Depending on the expected wind speed, it is enough to simply widen the bracket. A bracket width of 2.5 m is sufficient for a wind speed of 100 km/h. Vertical Formworks 351
3000 Formworks_RETAINING WALLS 333 1167 1167 333 80kN 3000 175 1517 80kN 175 1028 1167 80kN 42kN 175 42kN 1756 352 42kN
Company Projects Products RETAINING WALLS For the implementation of single-sided castings, Pilosio offers a series of CONTRAST BEAMS to be combined with all formwork systems: MINIMAG, P300, MAGNUM, SVELT and MAXIMIX. The range allows performing single-sided casting from 3 to 7.5 m in height. The support and contrast shelves with steps in elevation of 2 meters at a time are used for heights higher than 7.5 m. - TL250 are used for a maximum height of 3.0 m. - TR300 + TS150 are used for castings with maximum height of 4.5 m. - TIS300 + TR300 are used for castings with maximum height of 6 m. - TIS300 + TR30 + TS150 are used for castings with maximum height of 7.5 m. 333 1167 Vertical Formworks 3000 1167 333 1500 333 1167 3000 7500 3000 1167 333 4500 1500 211kN 3000 211kN 350 160kN 160kN 350 3000 211kN 1167 211kN 350 2028 160kN 211kN 1167 160kN 350 1167 211kN 350 160kN 1028 1167 160kN 350 240kN 332kN 1 960 240kN 332kN 240kN 332kN 353
Formworks_SPECIAL APPLICATIONS SPECIAL APPLICATIONS SPECIAL FORMWORKS FOR CASTING OF VERTICAL STRUCTURES For special needs, such as pier or pier caps or pillars with particular shapes, the standard P300, MAGNUM or MINIMAG or MAGNUM systems are combined with special customized formworks. Completely special formworks are designed and manufactured for particular situations. The technical department designs the best solution and the components are ly carried out inside the carpentry department of Pilosio. Circular piers and any other shape. Pier caps according to designer drawings. Bridge parapets. 354 Baxcom - Bucharest Romania Applications of modular frame formworks combined with special components in carpentry to perform piers and pulvinos for viaducts.
Company Projects Products 355
Formworks_SPECIAL APPLICATIONS ADJUSTABLE FORMWORKS FOR STAIRS PREFABRICATED ON SITE In large buildings the stairs are a repetitive element for all floors. By casting the flights a few weeks earlier than the slabs, it is possible to implement the stairs as the construction progresses. Pilosio has developed a special formwork for casting a flight on site which is cast on site during the other stages of work. This way, the stairs are immediately available and usable. Formwork for stair flight with fixed rise and tread. Vertical casting. The adjustable formwork is suitable for the horizontal implementation of stair flight with rise, tread, number of steps and adjustable width and with two landings. The formwork consists of a main frame on which the steps of devices for the adjustment by screw of the tread and rise, are placed. It is possible to reduce the number of steps and the width of the structure. TECHNICAL CHARACTERISTICS Rise: height from 14 to 18 cm Tread: with from 27 to 33 cm Rise number: from 4 to 16 Stair width: from 90 m to 300 cm Casting thickness: from 10 to 20 cm Landing: n. 2, length 150 cm with screws for inclination adjustment Formwork dimensions: 870x335, height 150 cm Adjustable formwork for stair flight. 356
Company Projects Products SEWAGE SYSTEMS AND CONDUITS ON SITE To save costs in the execution of sewage systems of any type of profile, Pilosio has developed a system for casting on site. The system can be of mechanical or hydraulic type and is based on a simple principle. The formwork of hinges lays on a cart. Once the casting of the sewer profile has been carried out, by acting on the contrast screw-down it is possible to shrink the formwork and at the same time to lower it to allow the forward motion of the entire system for the next casting. The sewer profile can have an ovoid, polycentric, vigentino, rectangular, square or circular shape. In polycentric, vigentine and ovoid sewers the dismantling can be performed daily because the profile acts like an arc. The vertical panel of formworks for DOWN excavations can be used as inside formwork, making sure to interpose a sheet of polystyrene and one of PVC between the casting and the shoring panel to facilitate the dismantling. Special formwork with hinges, with dimension of 220x220 cm and length of 6 m, designed for module, for the contemporary casting of vertical bearing walls and conduit room. During dismantling, the hinges allow changing the shape of the formwork approaching the vertical parts inward and lowering the top in order to move the entire structure under the other elements by using a cart on rails. Vertical Formworks concreting second phase concreting first phase detail of the concrete head contention and print disarming 357
Formworks_AccessoriES AND SPARE PARTS accessories MODULAR PLYWOOD PANELS CHaraCteristiCS Magnum P300 Minimag Svelt 230/240 cm Svelt 119/124 cm Thickness 18 mm 18 mm 15 mm 18 mm 2x9 mm Weight 11,35 kg/m 2 11,35 kg/m 2 9,6 kg/m 2 11,35 kg/m 2 (18 mm) 5,9 kg/m 2 (9 mm) External protection phenolic film 220 g/m 2 220 g/m 2 220 g/m 2 220 g/m 2 220 g/m 2 Composition (birch) 13 layers 13 layers 11 layers 13 layers (18 mm) 7 layers (9 mm) Edges Moisture absorption panel protected protective paint Moisture absorption panel expurgated 26,87% 26,87% 26,87% 26,87% 26,87% Number of uses Disarming Repair Thermal conductivity nullo 100 per side indispensable with filler 147 175 mw/mk Small deformations, holes, etc. of the plywood board can be filled. If the plywood board is much damaged, it shows some swellings due to moisture absorption, etc., it is advisable to replace it with a new board. Replacement of the plywood sheet: remove the screws fastening the panel remove the worn out panel mount the new perforated sheet or the other side of the panel and secure it with screws spread silicone around the entire perimeter. 358
Company Projects Products 359
Formworks_accessoriES TECHNICAL CHARACTERISTICS Art. dim. mm kg Art. dim. mm kg Art. dim. mm kg Working bracket K591005 700 11.0 N 1 safety split pin of 3 Adjustable push-pull prop 210-360 591200 2100-3600 21.0 N 1 bracket for push-pull prop N 1 connection for push-pull prop N 1 P300 pin N 1 safety split pin of 3 N 2 screw M20x100 UNI 5737 Zn N 2 self-locking nut M20 UNI 7473 Zn Adjustable push-pull prop 300-460 591201 3000-4600 25.0 N 1 bracket for push-pull prop N 1 connection for push-pull prop N 1 P300 pin N 1 safety split pin of 3 N 2 screw M20x100 UNI 5737 Zn N 2 self-locking nut M20 UNI 7473 Zn 360
TECHNICAL CHARACTERISTICS Company Projects Products Art. dim. mm kg Art. dim. mm kg Art. dim. mm kg Adjustable push-pull prop 530-700 591300 5300-7000 58.0 N 1 bracket for push-pull prop N 1 connection for push-pull prop N 1 P300 pin N 1 safety split pin of 3 N 2 screw M20x100 UNI 5737 Zn N 2 self-locking nut M20 UNI 7473 Zn Adjustable push-pull prop 800-980 591310 8000x9800 101.0 N 1 bracket for push-pull prop N 1 connection for push-pull prop N 1 P300 pin N 1 safety split pin of 3 N 2 screw M20x100 UNI 5737 Zn N 2 self-locking nut M20 UNI 7473 Zn Accessories for Prop 2059P825 (A) 1.5 2059P829 (B) 2.4 581010 (C) 0.33 15COP3 (D) - 15V20100PZ (E) 0.303 15D20FZ (F) 0.067 Vertical Formworks c a d c d f e b 361
Formworks_accessoriES TECHNICAL CHARACTERISTICS Art. dim. mm kg Art. dim. mm kg Art. dim. mm kg Fixed arm of 110 591210 1100 5.2 (for prop 591200 and 591201) N 1 connection for push-pull prop N 2 P300 pin N 2 safety split pin of 3 N 1 screw M20x100 UNI 5737 Zn N 1 self-locking nut M20 UNI 7473 Zn Adjustable arm of 110-150 591205 1100-1500 9.0 (for prop 591200 and 591201) N 1 connection for push-pull prop N 2 P300 pin N 2 safety split pin of 3 N 1 screw M20x100 UNI 5737 Zn N 1 self-locking nut M20 UNI 7473 Zn Adjustable arm of 210-360 591305 2100-3600 19.0 (for prop 591200 and 591201) N 1 connection for push-pull prop N 2 P300 pin N 2 safety split pin of 3 N 1 screw M20x100 UNI 5737 Zn N 1 self-locking nut M20 UNI 7473 Zn 362
TECHNICAL CHARACTERISTICS Company Projects Products Art. dim. mm kg Art. dim. mm kg Art. dim. mm kg Supporting bracket 592000 1250 44.0 N 1 guardrail post L= 1500 N 1 anti-lift device support N 1 safety split pin of 3 N 1 tie-roe L= 750 with welded nut N 1 wing nut S19 N 1 screw M12x80 UNI 5737 Zn N 1 nut M12 UNI 5588 Zn N 1 washer 13x24 UNI 6592 Zn (connecting tubes are excluded) Lower stage for supporting bracket 592010 1280 47.0 N 1 tube ø 48 L= 3320 end drilled N 1 tube ø 48 L= 2190 end drilled N 8 screw M12x80 UNI 5737 Zn N 8 nut M12 UNI 5588 Zn N 8 washer 13x24 UNI 6592 Zn (connecting tubes are excluded) Supporting and shoring bracket 593050 1200 378.0 Vertical Formworks 363
Formworks_accessoriES TECHNICAL CHARACTERISTICS Art. dim. mm kg Art. dim. mm kg Art. dim. mm kg Climbing support bracket of 240 593000 N 1 bracket of 2400 (A) 80.0 N 1 guardrail post of 2400 (B) 11.0 N 1 lower stage standard of 3000 (C) 44.3 N 1 lower stage tube of 3500 (D) 13.1 N 1 lower stage crosspiece of 1200 (E) 15.7 N 1 sliding trolley of 1360 (F) 32.0 N 1 guide covering of 900 (G) 4.7 N 1 panel support (H) 7.8 N 1 push-pull prop 1900 (I) 25.0 N 1 anti lifting device with S19 bar (L) 1.9 N 2 fixing device (M) 8,7 for supporting bracket of 240 Bracket anchorage without nut 592021-7.9 N 1 safety split pin of 5 i g f B M24 tie-rod for bracket anchorage 592030-2.9 N 1 nut M24 UNI 5587 Zn N 1 plate 100x100x10 with hole Ø 25 h a m Mobile platform kit 598200 - - c d l e 364
TECHNICAL CHARACTERISTICS Company Projects Products Art. dim. mm kg Art. dim. mm kg Art. dim. mm kg TS150 shoring beam K594150 734x1500 63.5 N 4 screw M16x55 UNI 5739 Zn N 4 nut M16 UNI 5588 Zn N 4 washer 17x30 UNI 6592 Zn TL250 shoring beam K594250 2035x3000 165.0 N 1 strut L= 2300 N 3 screw M20x100 UNI 5737 Zn N 3 nut M20 UNI 5588 Zn N 2 S19 wing nut TR300 shoring beam 594301 1925x3000 355.0 TIS300 shoring beam K594305 3160x3000 575.0 N 1 lower element 3160x1150 N 1 upper element 2770x1850 N 4 screw M20x60 UNI 5739 Zn N 4 nut M20 UNI 5588 Zn N 4 washer 21x37 UNI 6592 Zn N 16 screw M16x55 UNI 5739 Zn N 16 nut M16 UNI 5588 Zn N 10 washer 17x30 UNI 6592 Zn N 6 washer 18x48 UNI 6593 Zn Accessories for shoring beams 594410 (A) 0.60 connection bar 583900 (B) 1.20 S19 wing nut 15COP3 (C) - safety split pin of 3 15R18GZ (D) 0.02 washer 20x54 UNI 6593 Zn 581010 (E) 0.28 P300 pin 594430 (F) 5.40 panel support P300/Magnum 583910 (G) 0.11 nut S12 Vertical Formworks Longitudinal beam 594970 650 35.0 594900 2980 97.2 Adjustable supporting anchor 598000-10.5 N 1 S19 nut N 1 washer for tie-rod N 1 screw M14x80 UNI 5739 Zn a b c d g f e 365
Formworks_accessoriES TECHNICAL CHARACTERISTICS Art. dim. mm kg Art. dim. mm kg Art. dim. mm kg Panel container frame 437000-12.4 N 1 sliding block N 1 bend tie-rod N 1 bush ø 30 lg= 40 drilled N 1 vite M14x70 UNI 5737 Zn N 1 nut M14 N 1 washer UNI 8842-A14 Zn (jagged) Tubular container 436000 1200x800x870 (H) 44.1 Wire container 435000 1200x800x600 (H) 35.0 Wire gabion 406010 1000x1000x500 (H) 8.0 366
Company Projects Products Vertical Formworks 367
Formworks_SPARE PARTS TECHNICAL CHARACTERISTICS Art. dim. mm kg Art. dim. mm kg Art. dim. mm kg Plywood sheet SP 15 for Minimag 09013075 732x2984 21.1 09013060 582x2984 16.8 Plywood sheet SP 15 for Minimag drilled 2052P554 732x2984 21.1 2052P521 582x2984 26.8 2052P522 482x2984 13.9 2052P523 382x2984 11.1 2052P524 282x2984 8.2 2052P525 182x2984 5.3 90 Plywood sheet SP 18 for P300 09010001 975x2975x18 32.8 Plywood sheet SP 18 for P300 drilled 2055P535 975x2975x18 33.1 2055P536 875x2975x18 29.8 2055P537 775x2975x18 26.4 2055P538 675x2975x18 23.0 2055P539 575x2975x18 19.6 2055P540 475x2975x18 16.2 2055P541 375x2975x18 12.8 2055P542 275x2975x18 9.5 2055P543 175x2975x18 6.1 Protection bushing (A) Conic tube (B) 2055PG14 28.6x1 0.012 2055P640 27x1.5 0.093 Plywood sheet SP 18 for Magnum panel 240x300 2053P514 2372x2972 80.0 Plywood sheet SP 18 for Magnum panel 120x300 2053P401 1180x2980 39.9 A B Ø40 368
TECHNICAL CHARACTERISTICS Company Projects Products Art. dim. mm kg Art. dim. mm kg Art. dim. mm kg Plywood sheet SP 18 for under sized Magnum panels Magnum protection bushing (for panel 240x300) 2053P402 980x2980 33.1 2053P403 880x2980 29.8 2053P404 780x2980 26.4 2053P405 680x2980 23.0 2053P406 580x2980 19.6 2053P407 480x2980 16.2 2053P408 380x2980 12.8 2053P409 280x2980 9.5 2053PG01-0.028 PVC guide bush 07020120 ø 28x118 0.0038 Self drilling screw 07605533 ø 5.5x34.5 0.0045 Pump for the applicatio of dismantling liquid 150ILPOM - 4.0 capacity 11 Lt. Vertical Formworks Dismantling oil for Pilosio formwork 150ILDIS - 22.3 tank 25 Lt. 369
5000ENG rev. 02 04_13 built build to Pilosio SpA Via E. Fermi, 45-33010 Feletto Umberto - Tavagnacco (UD) - Italy Tel. +39 0432 435311 - Fax +39 0432 570474 - www.pilosio.com - info@pilosio.com cover_stesaeng 013.indd 1 05/04/13 16.42