Maintain, Repair, Rebuild, Protect Solutions for Mines and Quarries
2 Solutions for Mines and Quarries Henkel. Complete Solutions for Your Entire Mining Operation. Repair, rebuild, maintain and protect your assets Maximizing production and preventing unplanned downtime are critical in the mining industry. At Henkel the leading solution provider for adhesives, sealants and functional coatings worldwide we understand the challenges you face because we know the mining industry inside and out. With more than 50 years of experience in mining, we ll help you keep your plants and equipment in top operating condition. Our Loctite brand adhesives are known around the world for reliability and quality. Let us show you how Henkel and our Loctite brand can help you reduce costs, increase reliability, and improve efficiency. TRUCK SHOP/MOBILE EQUIPMENT: Lubricants, cleaners and general maintenance chemical solutions CONVEYOR BELT SYSTEMS: Fast rubber repairs PIPES, DUCTS AND ELBOWS: Abrasion and corrosion protection FLOTATION CELLS: Abrasion and corrosion protection, internal liner repairs
Solutions for Mines and Quarries 3 Why Henkel? As the leading solution provider for adhesives, sealants, and functional coatings worldwide, we work as a partner with the mining industry. COMPLETE PRODUCT PORTFOLIO A full range of solutions for the mining industry. INNOVATION Solutions developed with our customers to help solve their toughest challenges. TECHNICAL EXPERTISE Engineering support to help you improve your operations. GLOBAL REACH Our products and services are available worldwide. TRAINING On-site maintenance workshops to prevent equipment failure. INDUSTRY EXPERTISE We work throughout the mining value chain, from exploration to refining and transportation. GYRATORY/CONE CRUSHERS: Impact resistant epoxy backing compounds CHUTES: High impact adhesive solutions to bond ceramic tiles BALL MILLS: Fast cure/high impact abrasion-resistant solutions HYDROCYCLONES: Fast cure/high impact abrasion-resistant solutions
4 Solutions for Mines and Quarries Put Henkel s expertise to work on some of your toughest challenges: YOUR CHALLENGES EFFICIENCY Shorter equipment life and reduced efficiency due to wear RELIABILITY Chronic equipment failures, reduced performance HENKEL SOLUTIONS Loctite wear prevention products extend equipment life to increase Mean Time Between Failures (MTBF) Loctite products to prevent loosening, leaks, corrosion and other problems, reducing Mean Time to Repair (MTTR) and MTBF BENEFITS Increased uptime Improved efficiency Prevent unscheduled downtime Increase reliability
Solutions for Mines and Quarries 5 Improving plant efficiency Increasing equipment reliability Strengthening plant safety Reducing costs SAFETY Safety hazards from unreliable machinery, leaks and other failures COSTS Equipment subject to wear and corrosion; replacement costs affecting profitability Training on use of Loctite products to improve reliability and reduce downtime; plant surveys to identify repair improvements Loctite products to rebuild and repair equipment; in-situ repair without interruption of operations Improved plant safety Reduced downtime Increased asset life Reduced replacement costs Broad Product Range From threadlockers and thread sealants to protective coatings, our Loctite brand provides solutions for every challenge. Visit www.henkel-ap.com/mro
6 Solutions for Mines and Quarries Henkel. Understanding your equipment. Solving your specific problems. PRIMARY CRUSHER Fill the gap between housing and manganese steel liners to avoid premature failures BACKING COMPOUND: Apply Loctite PC 9020 to replace smelted zinc and lower-performance products Safer for end-users Unique colorchange mix identifies when the product is ready to pour Higher compressive/ impact resistance increases life of liners Fill the gap between concrete base and sole metal plate to avoid disalignment MARINE CHOCKING: Apply Loctite Marine Chocking Highest compression strength Easy to mix and pour Avoid premature failure
Solutions for Mines and Quarries 7 Downtime in a mine s processing plant can mean loss of hours and money. The following pages show some common problem areas and Henkel solutions. CHUTES Protect the gap between ceramic tiles in chutes ABRASION Apply Loctite High Impact Wearing Compound Extend the life of the chute Avoid tile release CONVEYOR BELT SYTEMS Repair damaged areas on rubber ABRASION Apply new Loctite Rapid Rubber Repair Reduce MTTR Extend the life of the equipment Avoid major failures Henkel Engineering Services Detailed in-plant surveys that identify potential cost savings and maintenance improvements.
8 Solutions for Mines and Quarries Our Loctite solutions provide: Surface protection Abrasion resistance Cost savings SAG AND BALL MILLS Protect damaged areas over rubber/ metal surfaces ABRASION Apply Loctite Fast Cure Wearing Compound/High Impact Wearing Compound Reduce MTTR Extend MTBF Avoid a major shutdown; repairs can be done on regular planned shutdowns SCREENS Extend the life of the screen structure against severe abrasion FRAME Apply Loctite High Impact Wearing Compound/Pneu- Wear Wearing Compound Increase life of the structure Reduce risk of major failures
Solutions for Mines and Quarries 9 SLURRY PUMPS Repair damaged areas on pump volute and wear liners ABRASION Apply Loctite Wearing Compound Reduce MTTR Extend the operation of the pump Avoid major failures Cost savings by rebuilding expensive spare parts HYDROCYCLONES Protect the bottom area of discharge bin against abrasion/impact WEAR Apply Loctite High Impact Wearing Compound Increase MTBF Reduce risk of major failures Permit repairs during planned shutdowns Information and Resources Maintenance guides, application videos, catalogs, case studies and more just a click away. Visit www.henkel-ap.com/mro
10 Solutions for Mines and Quarries Our Loctite solutions provide: Surface protection Abrasion resistance Extended equipment life FLOTATION CELLS Repair damaged areas over rubber liners WEAR/ CORROSION Apply Loctite Flex 80 Putty Reduce MTTR Reinforce areas suffering more abrasion with a high impact/high wear resistant solution Permit repairs during planned shutdowns Repair damaged rubber WEAR/ CORROSION Apply Loctite Flex 80 Putty Reduce MTTR Reinforce areas suffering more abrasion with a high impact/high wear resistant solution Permit repairs during planned shutdowns Protect main shaft surface against corrosion WEAR/ CORROSION Apply Loctite Sprayable Ceramic Extend equipment life Increase MTBF
Solutions for Mines and Quarries 11 CONCENTRATOR PLANT Protect damaged areas over rubber/ metal surfaces ABRASION Apply Loctite Fast Cure Wearing Compound/High Impact Wearing Compound Reduce MTTR Extend MTBF Avoid longer shutdowns Concrete in floors and chemicalcontaminant areas needs to be repaired constantly due to aggressive chemical attack CORROSION Appy Loctite Floor Fill and Chemical Resistant Coating products Improved safety Easy to apply, minimizing disruption to production Long-term solution On-Site Training Our maintenance workshops will help your staff improve safety and reliability and reduce costs.
12 Solutions for Mines and Quarries Henkel. Understanding your mobile equipment. MOBILE EQUIPMENT Maintaining trucks, shovels, loaders and secondary heavy duty equipment under harsh conditions and heavy vibration, resulting in loose fasteners, leaking hydraulic fittings and failing gaskets Loctite Threadlockers, Liquid Gaskets and Hydraulic Sealants Prevent fastener loosening Eliminate hydraulic leaks, avoid ISO 14000 issues due to fluid leaks Increase MTBF, increase reliability of equipment.
Solutions for Mines and Quarries 13 TRANSMISSION/DIESEL ENGINE Reduce and avoid leaks of hydraulic oil Prevent parts from loosening due to vibration Prevent spun bearings Avoid failures of electrical connectors due to humidity, dust or contaminants Loctite Gasketing and Thread Sealing Loctite Threadlockers Loctite Retaining Compounds Loctite Dielectric Tune-Up Grease Increase uptime/ MTBF, avoid ISO 14000 issues Increase reliability, increase MTBF Prevent seizure of assembled parts Loctite Anti-Seize Lubricants Reduce Your Costs More than 90% of our customers realize above-target cost savings after just 4 months. Let us do the same for you.
14 Solutions for Mines and Quarries Online access to resources and technical data On-site expert consulting and application support Wide selection of information and how-to guides for operators Exceptional OEM and MRO expertise VALUE FOR YOU Henkel offers more than a product portfolio. We are a partner who understands your industry and helps solve your toughest challenges. Global network of technicians and engineers On-site Maintenance Workshops and tailored training programs Global Distributor and Certified Applicator network Global MRO Training and Application Centers Broad Solution Portfolio From reducing wear and corrosion to sealing leaks, Henkel has a wide range of products that can solve any challenge in your facility. LOCTITE MACHINERY ADHESIVES REBUILDING, PROTECTING AND COATING BONDING AND SEALING WITH LOCTITE SUPPLEMENTARY MAINTENANCE PRODUCTS Threadlocking Thread Sealants Gasketing Retaining Metal-Filled Compounds Concrete Repair Wear Resistant Coatings Epoxies Polyurethanes Instant Adhesives Industrial Sealants Cleaners Metal Pretreatment Anti-Seize and Lubricants
Solutions for Mines and Quarries 15 Henkel Partnership Services to help you succeed Plant Survey A plant survey will analyze current maintenance practices and culture and offer opportunities for improvement. It can also be used to customize training workshops specific to your needs. Date Time Place Contact Product Trials Product trials allow you to test the performance of our products in your plant. Henkel will train your staff on the correct application methods. Date Time Place Contact Maintenance Workshop This on-site training customized to your needs will help your staff increase equipment reliability, reduce routine and redundant maintenance tasks, improve safety, reduce energy costs, and increase productivity. Date Time Place Contact Surface Engineering Solutions Our experts will show you how to identify and apply the proper surface protection coatings to keep your assets up and running with minimal downtime. We can also recommend Henkel Certified Applicators who specialize in these types of repairs. Date Time Place Contact For more information, contact your Henkel representative, or visit www.henkel-ap.com/mro
Henkel products are designed to meet the specifications and testing standards of a variety of agencies. Because such standards change or may be modified, no warranty is given regarding such compliance. The information provided may be used as a quick reference tool to aid in design or application. For up-to-the-minute information on agency approvals, or to inquire about additional agency approvals, please contact Henkel Product Management team or local Technical Support team. Contact us at: www.henkel-ap.com/mro Henkel Asia Pacific & China Headquarters No. 928 Zhangheng Road Zhangjiang High Tech Park Pudong New District Shanghai 201203 P.R. China Tel: +86 21 2891 8000 Fax: +86 21 2891 8971 Henkel Australia Pty Ltd. 135 141 Canterbury Road Kilsyth, Victoria 3137 Melbourne Australia Tel: +61 3 9724 6444 Fax: +61 3 8761 6988 Henkel AG & Co., KGaA (Headquarters) Henkelstraße 67 40589 Düsseldorf Germany Tel: +49-211 7970 Fax: +49-211 798 4008 Henkel Korea Ltd. 8/F, Henkel Tower 418 Mapo dong, Mapo gu Seoul 121 734 South Korea Tel: +82 2 3279 1700 Fax: +82 2 3273 4663 Henkel Corporation One Henkel Way Rocky Hill, CT 06067 United States Tel: +1-800-571 5100 Fax: +1-860-571 5465 Henkel Singapore Pte Ltd. #03 01/02 Haw Par Technocentre 401 Commonwealth Drive Singapore 149598 Tel: +65 6266 0100 Fax: +65 6266 1161 Except as otherwise noted, all marks used above in this brochure/leaflet, report/data sheet etc. are trademarks and/ or registered trademarks of Henkel and/or its affiliates in the US and elsewhere. Copyright 2015. Henkel Asia- Pacific and China Headquarters. All rights reserved. APH-AG-241 (12/2015) Henkel Hong Kong Ltd. Units 807 810 8/F Island Place Tower 510 King s Road, North Point Hong Kong Tel: +852 2233 0000 Fax: +852 2802 9995 Henkel (Malaysia) Sdn. Bhd. 46/F, Menara TM Jalan Pantai Baharu Kuala Lumpur 59200 Malaysia Tel: +60 3 2246 1000 Fax: +60 3 2246 1188 Henkel Taiwan Ltd. 10/F, 866 Zhongzheng Road Zhonghe District New Taipei City 235 Taiwan Tel: +886 2 2227 1988 Fax: +886 2 2226 8699 PT. Henkel Indonesien 21/F, Talavera Office Park Jl. Letjen TB. Simatupang Kav. 22 26 Jakarta 12430 Indonesia Tel: +62 21 2758 6900 Fax: +62 21 7592 4625 Henkel New Zealand Ltd. 2 Allens Road, East Tamaki PO Box 58 493 Greenmount 1730, Auckland New Zealand Tel: +64 9 272 6710 Fax: +64 9 272 6735 Henkel (Thailand) Ltd. 35/F, Centralworld Tower 999/9 Rama I Road Khwaeng Pathumwan Khet Pathumwan Bangkok 10330 Thailand Tel: +66 2 209 8000 Fax: +66 2 209 8008 Henkel Japan Ltd. 27 7 Shin Isogo cho Isogo ku, Yokohama shi Kanagawa 235 0017 Japan Tel: +81 45 758 1800 Fax: +81 45 758 1851 Henkel Philippines Inc. LSL Building 2, Diode St., LISPP, Brgy. Diezmo, Cabuyao Laguna 4025 Philippines Tel: +63 49 543 1088 Fax: +63 2 325 0031 Henkel Adhesive Technologies Vietnam Co., Ltd. No. 7, Road 9A Bien Hoa II Industrial Park Bien Hoa, Dong Nai Province Vietnam Tel: +84 61 3835 461 Fax: +84 61 3835 463