The SCADA system as core component for Digitalization Increase your productivity! siemens.com/scada
The SCADA system as core component for Digitalization Page 2
The SCADA system as core component for Digitalization Page 3
The SCADA system as core component for Digitalization Page 4
Challenges: Manufacturing is changing faster than ever before Increasing competitiveness 1 Increase efficiency 2 Shorten time-to-market 3 Enhance flexibility Energy and resource efficiency are decisive competitive factors Shorter innovation cycles More complex products Larger data volumes Individualized mass production Volatile markets High productivity Industry Software should help to solve manufacturing challenges
Application scenarios in the digital factory Page 6
Digitalization by means of: digital twins / VR simulation / data analytics Page 7
Only a holistic automation approach including the whole value add chain will yield sustainable competitiveness Production Planning Engineering Production Services Product Design Transparent Operation Integrated Engineering Digital Workflow Page 8
The portfolio for the Digital Enterprise with efficient interoperability of all automation components Product Lifecycle Management and Enterprise Resource Planning Added value in all automation tasks Management Product design Product data Production planning ERP Integrated Engineering Operations Manufacturing Execution System Industrial Data Management SCADA System Energy Management Control Engineering Framework r ol Controller HMI IPC Communication Motion Control CNC Field Industrial Communication Industrial Security Safety Integrated Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls Page 9 11/7/2016 Achieve Digitalization with SCADA
Page 10
SCADA is the glue for IIoT Plant Management Remote Access VPN Production Scheduling Engineering Operator SCADA Server
all key figures From field- to level quickly error localization informed decisions made-to-measure reporting energy transparency
Supervisory Control And Data Acquisition (SCADA) Work open, virtual and connected Digital workflow with Teamcenter/NX Reduce your time-to-market Integrated engineering with TIA Portal Increase your productivity! Achieve Digitalization with SCADA Your gateway to automation in the Digital Enterprise Page 14
Achieve Digitalization with SCADA through these five areas Data Consistent data throughout the entire production Information Transparent production for optimized processes Energy Energy transparency for energy savings according to ISO 50001 Diagnostics Increased availability of machines and production plants Open Communication Merging of automation and the IT world Increase your productivity! Achieve Digitalization with SCADA Page 15
Achieve Digitalization with SCADA first area of concentration Information Transparent production for optimized processes Energy Energy transparency for energy savings according to ISO 50001 Diagnostics Increased availability of machines and production plants Open Communication Merging of automation and the IT world Increase your productivity! Achieve Digitalization with SCADA Data Consistent data throughout the entire production Page 16
Achieve Digitalization with SCADA through: Data Data Consistent data throughout the entire production High-performance and reliable archiving of production data and recipes directly on the controller or via Logging and Recipes in databases is the basis for a transparent operation of a plant and the achievement of Digitalization of the Enterprise Comprehensive archiving as interface to the IT-MES/ERP world centrally accessible with a Process Historian Page 17
Data Logging PLC Logging SCADA Logging Process Historian Performant archiving Remote access Efficient administration Seite 18 11/7/2016 Performant archiving Complete transparency Recognizing trends early Unlimited amount of data Efficient archiving Connection of external systems Achieve Digitalization with SCADA
PLC Logging data archiving directly onto the controller Performant archiving cyclical & event-driven recording of operating data and notifications Remote access into archived data via the web server Efficient data administration...by storing data on the memory card of the CPU (CSV-format) Page 19 11/7/2016 Achieve Digitalization with SCADA
SCADA Logging local archiving of production data Performant archiving of the entire process information within the integrated SQL (relational) database Complete transparency trend indicator and notification anytime, anyplace, practically anywhere Recognizing trends early thanks to integrated statistical analyses Page 20
Process Historian comprehensive archiving as interface to the IT- and MES/ERP world Unlimited amount of data archiving from various sources regardless of the version in use Efficient archiving long-term and real time with minimal memory requirement Connection of external systems secure and reliable via standardized (aka: open) interfaces Page 21
Achieve Digitalization with SCADA second area of concentration Data Consistent data throughout the entire production Energy Energy transparency for energy savings according to ISO 50001 Diagnostics Increased availability of machines and production plants Open Communication Merging of automation and the IT world Increase your productivity! Achieve Digitalization with SCADA Information Transparent production for optimized processes Page 22
Digitalization is more and more important. We will reach the point where all kind of plants will be connected, so that we can process data from customers, suppliers and producers. Thorsten Stürmer Tyssenkrupp AG Page 23
Achieve Digitalization with SCADA through: Information Information Transparent production for optimized processes Web-based reporting target group-specific analysis of production data with an Information Server...making the right decisions instantly Web-based operator control and monitoring...flexible on diverse devices/browsers with HTML V5 or comprehensive remote access with modern web browsers Page 24
Information Server target-group-specific analysis of production data Complete transparency thanks to consistent analysis of data from various sources Efficient web-based analysis thanks to structured, electronic dashboards and automated reports Easy analysis with MS Office thanks to integration in Microsoft Excel, Word and Powerpoint Page 25
Information Web-based operator control and monitoring Std. Web Browser Std. Web Browser Std. Web Browser Seite 26 Remote control Coordinated operation of operating stations 11/7/2016 Comprehensive and secure remote access Efficient remote maintenance Optimally informed Secure information Ready to use Achieve Digitalization with SCADA
Standard, modern web browser for remote access to machinery Remote control of operating station for maintenance and service via the internet / intranet Coordinated operation / several operating stations for extended machinery Client-/Ser ver-conf igurat ion for solutions including head-end station or control room Seite 27
Standard, modern web browser comprehensive web-based operation and monitoring Comprehensive remote access for easy operation and monitoring of plants Secure remote access with consistent rights in accordance with IT Safety-standards Efficient remote maintenance with consistent diagnosis even of physically separate plants Page 28
Standard, modern web browser flexible operation and monitoring anytime, anyplace Optimally informed plant information available anytime thanks to remote access Secure information thanks to Web-Standards (SSL, HTML5) and consistent user administration Ready to use thanks to various maintenance free Clients even on mobile devices Page 29
Achieve Digitalization with SCADA third area of concentration Data Consistent data throughout the entire production Information Transparent production for optimized processes Diagnostics Increased availability of machines and production plants Open Communication Merging of automation and the IT world Increase your productivity! Achieve Digitalization with SCADA En ergy Energy transparency for energy savings according to ISO 50001 Page 30
In my view, industrial energy efficiency is paramount in the transition to sustainable energy. We need to measure, acquire and evaluate vast amounts of data. For that, we need innovative technology. Stefan Vömel Quintec Automatisierungs- und Datentechnik GmbH Page 31
Achieve Digitalization with SCADA through: Energy Management Energy Energy transparency for energy savings according to ISO 50001 Easy and efficient recording of energy data as integrated automation solution with energy monitoring software...energy-efficient production in compliance with legal stipulations Reduction of operating costs...due to the comprehensive energy system Page 32
Energy Management Intelligent energy automatically generated Management Level Production Level Energy Analytics Energy Management System Company-wide energy data Energy Efficiency Controlling Cost Centers Reports and Dashboards Economic and Management Level Energy Monitoring Software Energy efficiency in production Automatic generation of PLC code for energy data acquisition and preprocessing Energy monitoring on HMI / SCADA Field Level Production Level Page 33
Energy Monitoring Software integrated energy Visualization Energy data combined with production data Con si sten cy from acquisition up to Flexibility simple integration of measuring devices and superordinated systems Page 34
Energy Monitoring Software integrated energy Easily configured thanks to integration in the engineering software Efficient realization thanks to an automated generation of the energy program Seamless connection to the energy system Page 35
Energy Management System optimized energy Compliance with legal requirements TÜV-certified in accordance with ISO 50001 Reduced operating costs by pointing out possible savings Flexibility thanks to open communication and seamless connection to the Energy Monitoring Software Seite 36
Achieve Digitalization with SCADA fourth area of concentration Data Consistent data throughout the entire production Information Transparent production for optimized processes Energy Energy transparency for energy savings according to ISO 50001 Open Communication Merging of automation and the IT world Increase your productivity! Achieve Digitalization with SCADA Diagnost ics Increased availability of machines and production plants Page 37
As operators we want a high level of transparency and need to be able to fix errors quickly, allowing us to increase plant efficiency. Sebastian Ritter Pfleiderer Holzwerkstoffe GmbH Page 38
Achieve Digitalization with SCADA through: Diagnostics Diagnostics Increased availability of machines and production plants Detecting errors in the automation system immediately through integrated system diagnostics across all system components...reduction of production downtimes Efficient diagnostics of process faults through an integrated trace or standardized machine and plant diagnostics Page 39
Integrated system diagnosis Analysis of system errors within the automation system Simple review of system information thanks to fast access to the diagnostic status of all devices Diagnostic alarm for Short circuit, wire breakage, missing voltage load, limit violation Consistent display concept showing consistent clear text information on all devices (e.g. on PLC, on local HMI, SCADA and Webserver) Seite 40
Machine and plant diagnostics analysis of errors within the production process Fast identification of errors displaying the defective operand directly in the notification including symbols and comments Fixing errors quickly thanks to clear information about location and cause of error, and troubleshooting Service without PG overview and detailed diagnostics directly on the operating panel Page 41
Machine and plant diagnosis fast and easily realized Integrated automated generation of PLC code and visualization of the current status No backlash defining the supervisions independently from the user program Alw ays up-to-date permanent synchronization of the operating devices even after changing the user program Page 42
Achieve Digitalization with SCADA fifth area of concentration Data Consistent data throughout the entire production Information Transparent production for optimized processes Energy Energy transparency for energy savings according to ISO 50001 Diagnostics Increased availability of machines and production plants Increase your productivity! Achieve Digitalization with SCADA Open Communication Merging of automation and IT world Page 43
Achieve Digitalization with SCADA through: Open Communication Open Communication Merging of automation and IT world Connection of cross-vendor systems by supporting the standardized communication protocol OPC UA easy integration of higher-level systems (MES/ERP systems) Cross-system data communication via standard interfaces with an Industrial Data Bridge (IDB) Page 44
OPC Unified Architecture (UA) further use of all relevant production data Easy integration and expansion with OPC UA with the PROFINET- Local Area Network (LAN) Comprehensive communication thanks to OPC UA in modern PLCs and in modern SCADA system software Consistent and secure thanks to authentication and encryption Page 45
Transparent Operation OPC UA Uneingeschränkter Parallelbetrieb Durch Kombination, die Vorteile beider Systeme genutzen USP OPC UA & PROFIENT Generating the maximum value through the combination Maximale Offenheit Größte Flexibilität und Reaktion auf alle Kundenanforderungen 1-Kabel-Lösung Grenzenlose Kommunikation über alle Ebenen mit nur einem Kabel USP perfect supplement to one another. Offering investor protection and future reliability for our customers Merging automation and IT-World Page 46
Industrial Data Bridge comprehensive data communication via standardized interfaces Bidirectional data transfer between systems via various standardized interfaces Reliable, performant and secure thanks to parameterizing instead of programming Universally applicable as system service or as an integrated SCADA system option Page 47
The SCADA system as core component for Digitalization Summary Customer requirement SCADA benefits - highlights 1 Easy integration, e.g. of higher-level MES/ERP systems Open Communication Merging of automation and IT world 2 Making the right decisions - quickly, anytime, anywhere Information Transparent production for optimized processes 3 Energy-efficient production in compliance with legal stipulations Energy transparency Transparency for energy savings according to ISO 50001 4 Reduction of production downtimes Diagnostics Increased availability of machines and production plants Page 48
The SCADA system as core component for Digitalization Carl Hoffman SCADA Business Developer Central and West Regions of USA Siemens Industry, Inc. Digital Factory Division Factory Automation Marketing HMI Center of Competence Americas 5800 Granite Parkway, Suite 240 Plano, TX 75024 Tel: +1-951-760-1198 Fax: +1-214-494-5026 E-mail: carl.hoffman@siemens.com www.siemens.com/scada Page 49