Fire Protection Valves

4/4/EN/6 Fire Protection Valves Type FV-K90 FVZ-K30 with German Test Certificate (General Building Approval) Z-41.3-317 Z-41.3-319 TROX GmbH Telephone +49/28 45/2 02-0 Telefax +49/28 45/202-265 Heinrich-Trox-Platz e-mail trox@trox.de D-47504 Neukirchen-Vluyn www.troxtechnik.com

Contents Description Contents Description 2 Construction Standard Sizes 3 Applications Connection of Ventilation Ducts 4 Connection of Ventilation Ducts 5 Installation Details 6 Product Range 10 Technical Data 11 Order Details 12 FV-K90 FVZ-K30 Attention! The correct and safe operation of the fire protection valves must be checked at commissioning and by regular inspections. If after two inspections at six monthly intervals there are no functional problems then inspections can be extended to an annual basis. Maintenance work after commissioning is restricted to the removal of dirt which can impair operation of the equipment, e.g. in the thermal release mechanism. The maintenance intervals depend on the system engineering and operating conditions and must therefore be organised by the operator. Fire protection valves are licensed components. Therefore, the General and Special Provisions specified in the general building approvals and the instructions for installation, commissioning and maintenance which are enclosed with each delivery must be complied with when using the fire protection valves. Furthermore the general maintenance guidelines in accordance with DIN 31051 in connection with DIN EN 13306 must be complied with. Fire protection valves of the types FV-K90 and FVZ-K30 are designed for use in ventilation and air conditioning systems (HVAC) and in addition to fire protection, they also have a ventilation function. They can be used both in supply and extract air applications. The flow rate can be adjusted via the two position control unit. The valves are fixed into the wall with bayonet fixing and catch device to prevent accidental release. If the temperature of the air passing through the valve rises above 72 C, the fusible link parts and the valve centre disc springs to its closed position where it is mechanically locked. Material: Installation subframe, location spigot and valve disc are in sheet steel, installation subframe and location spigot stove-enamelled black, valve disc stove-enamelled white on visible surface (RAL 9010), valve cone of special asbestosfree insulation material, seal of polyurethane, attachments in galvanised steel. The General Building Approval Z-41.3-317 and Z-41.3-319, the leaflet 4/4/EN/6 and the relevant assembly, commissioning and maintenance instructions MI-4/4/EN/6 can be found on the internet at www.troxtechnik.com. The legal requirements for quality control are externally implemented by FMPA Baden-Württemberg. 2

Construction Standard Sizes Installation subframe: Masonry bolts and fixing elements for type FV-K90 supplied loose in a drawstring bag. Valve Insert: 2.1 Location spigot 2.2 Locking device 2.3 Fusible link 72 C 2.4 Closing spring 2.5 Sealing ring 2.6 Valve disc 2.7 Control device (position 1: large air volume, position 2: low air volume) 2.8 Bayonet fixing 2.9 Seal Trim ring Backing plate Fixing studs Type FV-K90 FVZ-K30 Z-41.3-317 Z-41.3-319 Application See table on page 4 Resistance class Depending on application Release temperature 72 C Standard Sizes NW, NW 125, NW 160, NW NW D D 1 D 2 D 3 D 4 98 164 158 240 211 125 123 189 183 265 236 160 158 224 218 300 271 198 264 258 340 311 Type FV-K90 2.8 2.1 2.9 2.6 31 A 2.7 A D 72 C D 2 D 1 2 1 2.7 2.2 2.3 2.4 2.5 150 Type FVZ-K30 D 2.7 B 2.2 31 B 2.3 2.7 150 2.4 72 C 2.1 2.8 2 1 2.5 D 2 2.9 D 1 2.6 D 4 D 3 3

Applications Connection of Ventilation Ducts Application Construction/Material Minimum Fire resistance Fire resistance Installation details thickness class at class 1) See Page/Figure in mm minimum Z-41.3-317 Z-41.3-319 Wet Dry thickness FV-K90 FVZ-K30 Installation Installation 2) with/without with/without in solid walls Concrete Aerated concrete/lightweight concrete F90 K90/60 6/1.1 Masonry 115 in solid ceilings Concrete / Aerated concrete F90 K90/60 6/1.2 and 1.3 in wall boards Gypsum F180 K90/60 6/2.1 in lightweight Lightweight partition walls 75 F30 K30/30 7/3.1 7/3.2 partitions with gypsum plasterboard with metal supports cladding F90 K90/60 7/3.1 7/3.2 Fire rated partition walls with calcium silicate board 84 F90 K90/60 7/3.1 7/3.2 cladding Shaft walls / framework clad F30 K30/30 with non-combustible 90 or or 7/3.2 plasterboard F90 K90/60 Industrial partition walls F90 K90/60 7/3.1 7/3.2 in lightweight partitions without Fire rated partition walls metal supports made of calcium silicate 40 F90 K90/60 8/4.1 8/4.2 and walls with L90- boards ventilation ducts in fire-resistant Screwed / mortared 9/5.1 and 5.4 ceilings Lay in panels 9/5.2 and 5.4 (fire source from F30 K30U Metal panels above or below) 9/5.3 and 5.4 Fibre-free panels 1) with = in conjunction with a connected ventilation ducting made of non-combustible materials without = in conjunction with a combustible ventilation ducting 2) Optional dry installation type FV-K90 with fixing kit Connection of Ventilation Ducts According to the General Building Approval fire protection valves may only be connected to ventilation ducts that are unable to exert any significant force on the fire protection valve or wall or ceiling on account of duct work layout particularly when ducts heat up in the event of a fire. If this is not possible, flexible connectors must be located as shown in Ref. No. 3 or 6 for installation as shown in Fig. 1.1 to 2.1. For installation according to Figs. 3.1 to 4.2 ventilation ducts must only be used with flexible connectors as shown in Ref. No. 3 or 6. L1 Ventilation ducting made of non-combustible materials L2 Ventilation ducting made of combustible materials L3 Flexible, non-combustible ventilation ducting (ducts of steel or aluminium) S Flexible connector of B2 building materials according to DIN 4102 or flexible aluminium ducting acc. to DIN 24146-1, flexible length mm when fitted Ö Opening, e.g. for a ventilation grille b > 1.5 ø D no protective screen necessary for opening b < 1.5 ø D Protective screen (mesh size max. 20 mm) made of non-combustible materials is necessary for opening * Fire resistance class K90 in walls or ceilings with a minimum fire resistance class of F90 4

Connection of Ventilation Ducts Ref. Application FV-K90 FVZ-K30 No. Fire Resistance Class* 1 Without ventilation ducting K60 Warning! For this application, the approval of the Building Authority is now required. 2 In shaft walls Shaft wall K90 3 Connection of a flexible, L3 K90 non-combustible ventilation ducting 4 Connection of a L1 Ö K90 non-combustible ventilation ducting b 5 Connection of a L2 L1 K90 combustible ventilation ducting min. 1.5 1,5 6 Connection of a flexible connector K90 L1 S and a non-combustible ventilation ducting 7 Connection of a flexible, K30-U non-combustible ventilation ducting min. L3 8 Connection of a flexible connector K30-U and a non-combustible ventilation ducting L1 min. S 5

Installation Details Installation in solid walls and ceilings Type FV-K90 Installation in concrete walls and ceilings with minimum thickness mm and masonry walls with minimum thickness 115 mm. Gap s to be filled with mortar from groups II or III, DIN 1053, or with concrete. The damper may also be fitted when the wall is built or during concreting. The peripheral gap s is not then required. Installation in gypsum wall boards Type FV-K90 Installation in gypsum wall boards according to DIN 18163, Part 1, gross density 0.6 kg/dm 3 with a minimum thickness of mm. The distance between the casing of two adjacent valves must not be less than 150 mm. The distance between the casing of two adjacent valves must not be less than 150 mm. Wall installation Ceiling installation Figure 1.1 Wall installation Figure 1.2 Vertical Installation in ceiling slab Figure 1.3 Suspended Installation in ceiling slab Figure 2.1 Installation in gypsum wall boards Figure 1.1 Figure 1.3 * Optional circular or square opening 31...115 *D+approx. + ca. 84 84 D s Z04 *D+approx. + ca. 84 84 builders cleat 115...250 L 300 Extension piece (V-part) Z04 for mounting in walls thicker than 115 mm (see page 10). Extension piece (V-part) Z04 for mounting in ceilings thicker than 115 mm (see page 10). * Optional circular or square opening Figure 1.2 Figure 2.1 bzw. or 120 *D+approx. + ca. 84 84 *D+approx. + ca. 84 84 plaster, mortar or plaster mortar builders cleat Extension piece (V-part) Z04 for mounting in ceilings thicker than 115 mm (see page 10). * Optional circular or square opening * Optional circular or square opening 6

Installation Details Partition wall (wall structure to manufacturers specifications) Reinforcing profile (corresponding to wall construction) Filler strip (material and material thickness corresponding to item ) Self tapping screw, steel (according to wall construction) * Installation frame, insulation material, 3 x 25 mm thick * Trim ring, steel, approx. 1 mm thick, circular or square Self tapping screw, steel (corresponding to wall structure) * Self tapping screw, steel, 4 x 35 Mortar group II or III, DIN 1053 or gypsum Figure 3.1 Figure 3.2 Size 125 160 Hole Pitch Circle diameter 270 295 330 370 Overall dimension circular diameter 375 410 460 515 Overall dimension square 290 315 350 390 Wall thickness W 75, wet installation Wall thickness W 75, dry installation with installation kit Installation in lightweight partition walls with metal supports Type FV-K90 Installation in lightweight partition walls, prefabricated walls, shaft walls and industrial partition walls with metal supports according to the test certificate, the Building Inspectorate Certificate or Approval. in at least 75 mm thick walls with plasterboard cladding in at least 84 mm thick fire rated partition walls made of calcium silicate boards in at least 90 mm thick shaft walls / facing formwork in at least mm thick industrial partition walls The distance between the casing of two adjacent valves must not be less than 150 mm. During the installation the fire protection valve must not be deformed, as this can result in impaired functionality. Ventilation duct connections are only permitted using flexible connectors or flexible ventilation ducts. Figure 3.1 Figure 3.2 builders cleat D+approx. D + ca. 84 84 D + 80 * optional * optional * * W W Extension piece (V-part) Z04 for mounting in walls thicker than 115 mm (see page 10). * Order item use code 11 or 12 (see page 10). Ventilation duct connections are only permitted using flexible connectors or flexible ventilation ducts (see page 4 and 5). Reinforcing profile layout see figure 3.1. * Order items, and use code 13 or 14 (see page 10). Ventilation duct connections are only permitted using flexible connectors or flexible ventilation ducts (see page 4 and 5). Reinforcing Profile Layout 7

Installation Details Installation in lightweight partition walls without metal supports and L90-walls Type FV-K90 Installation in at least 40 mm thick fire rated partition walls made of calcium silicate boards without metal supports and walls with L90-ventilation-ducts according to test certificate. The distance between the casing of two adjacent valves must not be less than 150 mm. During the installation the fire protection valve must not be deformed, as this can result in impaired functionality. Ventilation duct connections are only permitted using flexible connectors or flexible ventilation ducts. Partition wall (wall structure to the manufacturers specifications) Self tapping screw, steel (corresponding to wall structure) * Installation frame, insulation material, 3 x 25 mm thick * Trim ring, steel, approx. 1 mm thick, circular or square Size 125 160 Hole Pitch Circle diameter 270 295 330 370 Overall dimension circular diameter 375 410 460 515 Overall dimension square 290 315 350 390 Self tapping screw, steel (corresponding to wall structure) * Self tapping screw, steel, 4 x 35 Mortar group II or III, DIN 1053 or gypsum Figure 4.1 Figure 4.2 Wall thickness W 40 mm, Wet Installation Wall thickness W 40 mm, Dry Installation with kit Figure 4.1 Figure 4.2 builders cleat A D D+approx. + ca. 84 84 A D + 80 * optional * * optional * W W * Order item use code 11 or 12 (see page 10). Ventilation duct connections are only permitted using flexible connectors or flexible ventilation ducts (see page 4 and 5). * Order items, and use code 13 or 14 (see page 10). Ventilation duct connections are only permitted using flexible connectors or flexible ventilation ducts (see page 4 and 5). Size A 300 125 300 160 400 400 Size A 300 125 300 160 400 400 8

Installation Details Ceiling type Make Construction Screwed / mortared all F30-A/AB Inlaid tiled ceiling all with fire source from above or below Metal panel ceiling Promatconstructions 420.... general appraisal according to the Lindnerconstructions certificate LMD Figure 5.1 Figure 5.2 Figure 5.3 Figure 5.4 Installation in screwed and mortared panelled ceiling Installation in lay in panelled ceiling Installation in metal panelled ceiling Detail of fixing Installation in fire resistant false ceilings F30 Type FVZ-K30 Suspended installation in fire resistant false ceilings, suitable for fire source from above or below, with resistance class F30. Scope of supply: items to Fire resistant ceiling F30 (supplied by others) Trim ring Countersunk self tapping screw 4 x 20 Back plate (Promatect-H) Self tapping screw 6 x 60 Threaded rod M4 x Nut M4 x diameter 16 x 3 Countersunk bolt M4 x 10 Hexagonal nut M4 Washer 4 DIN EN ISO 7093 Spacer M4 x SW9 x 14 Strip (Promatect-H) 20 x 40 (thickness depends on ceiling structure (supplied by others) Countersunk self tapping screw 4 x 40 (supplied by others) Figure 5.1 Figure 5.3 D + 142 D + 35 D D + 142 D + 35 D D + 76 D + 76 Figure 5.2 Figure 5.4 D + 142 D + 35 D Mortar group II or III, DIN 1053 or gypsum 20 20 D + 76 9

Product Range Product Range Accessories Electrical Limit Switch Installation Arrangement (Diagram shows Z01-Z03) Description Code FV-K90 FVZ-K30 With fusible link 72 C (standard construction) Z00 Protective cap D Limit switch indicates CLOSED Z01 Limit switch indicates OPEN Z02 40 65 Limit switch indicates CLOSED and OPEN Z03 Extension piece for wall or ceiling Z04 thickness 115 to 250 mm (riveted to the valve casing) Extension piece Z04 and Z05 limit switch indicates CLOSED 115...250...115 160 L = 225 Extension piece Z04 and Z06 limit switch indicates OPEN Extension piece Z04 and Z07 limit switch indicates CLOSED and OPEN L = 300 (at Z04-Z07) Attachments Description Code FV-K90 FVZ-K30 Circular trim ring 11 Square trim ring 12 Installation kit for dry installation and 13 circular trim ring Installation kit for dry installation and 14 square trim ring Technical Data Function: Single pole change-over switch (shown with limit switch not activated) blue black brown I nom 5 A, 250 V; I therm 12 A Pure silver Switch rating: Contacts: Insulation: Group B (to DIN VDE 0110) Protection class: IP 66 Permitted ambient temperature: 5 C to + 70 C Connection cable: 3 x 0.75 mm 2, length approx. 2 m 10

Technical Data Nomenclature v L Example Data given: Supply air: Extract air: V = 40 l/s (144 m 3 /h) V = 40 l/s (144 m 3 /h) Size = 125 Size = 125 Position 1 Position 1 L L Required; V in l/s: Volume flow per fire protection valve V in m 3 /h: Volume flow per fire protection valve v L in m/s: Max. core velocity 0.25 m/s at distance L p t in Pa: Total pressure drop L WA in db(a): A-weighted sound power level L in m: Distance (throw) from centre of valve Pressure drop p t A-weighted sound power level L WA Distance L (for supply air) Result: Supply air: Extract air: p t = 85 Pa p t = 68 Pa L WA = 48 db(a) L WA = 47 db(a) L = 3.1 m Pressure drop p t in Pa 150 60 50 40 30 20 Pressure Drop Sound Power Level Correction Values for Position 2 L WA in db(a) 30 40 50 125 160 Supply air Supply air p t in Pa Extract air p t in Pa Supply air L WA in db(a) Extract air L WA in db(a) Size 125 160 Value from graph x 2.1 x 2.2 x 2.4 x 2.4 x 3.7 x 3.7 x 3.9 x 4.2 + 14 + 17 + 17 + 16 + 13 + 12 + 14 + 17 15 p t Position 1 10 15 20 30 l/s 40 50 150 50 m 3 /h 150 300 400 500 Volume flow V Distance L (Throw) Pressure drop p t in Pa 150 60 50 40 30 20 15 L WA in db(a) 30 40 50 125 160 Extract air p t Position 1 Distance L in m 20 15 10 6 5 4 3 2 Supply air Position 2 Position 1 v L = 0,25 0.25 m/s 125 160 125 160 10 15 20 30 l/s 40 50 150 50 m 3 /h 150 300 400 500 Volume flow V 1 15 20 30 l/s 40 50 150 50 m 3 /h 150 300 400 500 Volume flow V 11

Order Details Order Code No specification, if standard products FV - K90 / 160 / 11 / Z05 Type Designation FV -K90 FVZ-K30 125 160 Size Accessories Z01 to Z07 (see page 10) Z00 = Standard construction Attachments 11 to 14 (see page 10) 0 = without attachments Design changes reserved All rights reserved TROX GmbH (1/7) Specification Text Fire protection valve to seal fire compartments in an air conditioning system. With test certificate from the German Institute for Building Technology, Berlin. Suitable for use as supply or extract air disc valve with two position control unit for flow rate control. Easy maintenance, no tools required. Thermal release by fusible link at t > 72 C. Text for materials, application etc. can be taken from the leaflet. Make: TROX Type: FV-K90 FVZ-K30 Order Example Make: TROX Type: FV - K90 / 160 /11/ Z 05 No.: 4 12