LURGI CLEAN COAL TECHNOLOGY CO - LCCT A NEW NAME, BUT A WELL PROVEN TECHNOLOGY BACK TO LURGI 2008-05-13 Max-Michael Weiss & Osman Turna, Lurgi GmbH / Air Liquide Group Lurgi GmbH 2009 All rights reserved
Agenda Lurgi in the Air Liquide Group FBDB gasification technology history LCCT following SLTC as licensor Projects up-date Summary
LURGI CLEAN COAL TECHNOLOGY CO - LCCT Lurgi in the Air Liquide Group FBDB gasification technology history LCCT following SLTC as licensor Projects up-date Summary
Lurgi member of the Air Liquide Group The World s Leader in Gases for Industry, Health and the Environment Over 43,000 employees Operating in 75 countries Significant expansion in the Middle East, Russia and Asia over the last 5 years Sales: 13.1 billion Net profit: 1.22 billion Approx. 30 % of Turn over associated with: - Refinery - Chemicals - Metals
Lurgi Product Portfolio Traditional (from crude oil) Alternative (from gas & coal) Renewable (from biomass) Chemicals, Fuels & Energy Sel. Refinery Technologies Hydrocracker FCC HDS Petchems Aromatics Polymers OmniSulf Syngas Hydrogen Methanol MTP DME FT MPG Coal Gasification Biodiesel Ethylester Fatty Acid Fatty Alcohol Bioethanol BioCrude
LURGI CLEAN COAL TECHNOLOGY CO - LCCT Lurgi in the Air Liquide Group FBDB gasification technology history LCCT following SLTC as licensor Projects up-date Summary
75 years ago: Saxony gave birth to Lurgi s Continuous Pressure Gasification Hirschfelde, Saxony Böhlen, Saxony
Lurgi Pressure Gasification Process (FBDB) A well proven & often copied concept Coal Gasifier top Gas Drying Coal Gas Devolatilisation Gasification Steam, oxygen or air Ash Combustion Steam, oxygen or air Ash Gasifier bottom 0 300 600 900 1200 1500 Temperature ( C)
The Lurgi FBDB Gasifier (FBDB = Fixed Bed Dry Bottom = dry ashing) Typical FBDB Gas Composition H 2 CO CO 2 CH 4 38% 22% 28% 12%
Characteristics of Lurgi FBDB Gasification Technology Developed by Lurgi since the 1930 s High cold gas efficiency Low specific oxygen consumption Unique for low rank coals with high ash & moisture The majority of all worldwide gasified coal is still converted to gas by the Lurgi process principle Unmatched plant availability & mechanical reliability Stable Gasifier performance & robust operation
Lurgi FBDB Major Reference Plants Units Plant Location Start Up Plant Capacity 17 Sasol Chemical Industries (decommissioned now) Sasolburg, South-Africa 1955 13 MK III FBDB Gasifiers 3 MK IV FBDB Gasifiers 1 MK V FBDB Gasifiers 11 x 10 6 nm 3 /day syngas for liquid fuels and chemicals (today operated on natural gas, as all coal fields are depleted) 80 Sasol Synfuels Secunda, South Africa 1979 80 MK IV FBDB Gasifiers 80 x 10 6 nm 3 / day syngas for liquid fuels and chemicals 14 Dakota Gasification Company North Dakota, USA 1985 14 MK IV FBDB Gasifiers 1 450 x 10 6 nm 3 / annum SNG (Substitute Natural Gas) 5 Shanxi-Tianji Coal Chemical Company People s Republic of China Lucheng Shanxi Province 1987 5 MK IV FBDB Gasifiers Ammonia: 300 ktpa (kilo tons per annum) HNO 3 : 540 ktpa Nitro Phosphate: 900 ktpa Ammonium Nitrate (explosive grade): 200 ktpa 2 Yima People s Republic of China Yima City Henan Province 2000 2 MK IV FBDB Gasifiers 80 000 ton per annum methanol
Lurgi FBDB Gasification Worldwide Deployments Current Update Current worldwide operation of 101 Lurgi FBDB Gasifiers USA 14 China Shanxi-Tianji Coal Chemical Company Province: Shanxi China 7 China Yima Coal Gasification Province: Henan USA Dakota Gasification Company (DGC) Beulah, North Dakota 41% of Total Global Gasification Capacity 75% of Global Coal Gasification Capacity Source: GTC 2005 South Africa 80 South Africa Sasol Synfuels Secunda Successful Deployment and Operation of well over 101 Lurgi FBDB Gasifiers in the last 50 years, >20 million gasifier operating hours and well over 1 billion tonnes coal consumption at Sasol alone
LURGI CLEAN COAL TECHNOLOGY CO - LCCT Lurgi in the Air Liquide Group FBDB gasification technology history LCCT following SLTC as licensor Projects up-date Summary
LURGI CLEAN COAL TECHNOLOGY CO - LCCT Up to 2001: Lurgi Frankfurt/ Germany > Sole licensor 15-20 USD / bbl crude oil From mid 80ies no market for coal gasification o IP, know-how and design experience with Lurgi o Operational and maintenance experience with Sastech Decision to pool both in the SLTC JV in 2001
Coal gasification licensor in the Lurgi group of companies GEA/AirLiquide Sasol Lurgi GmbH Lurgi SA Sastech SA Sasol-Lurgi Technologies Co. Sasol-Lurgi FBDB Gasifier 2001 2008 Sasol-Lurgi Technologies Company Sole licensor (SLTC)
Coal gasification licensor in the Lurgi group of companies AirLiquide r Liquide Lu Lurgi GmbH rgi GmbH S Sasol asol Sastech SA Lurgi SA i SA Lurgi Clean Coal Technology Co. Lurgi FBDB Gasifier FBDB Gasifier Sasol F-T Rights on FBDB for own CtL Investments 2009 Lurgi Clean Coal Technology Company Sole licensor (LCCT)
LURGI CLEAN COAL TECHNOLOGY CO - LCCT Lurgi in the Air Liquide Group FBDB gasification technology history LCCT following SLTC as licensor New Projects up-date Summary
Lurgi FBDB Gasification Market & Landscape MeOH Central Asia SNG Mongolia SNG Canada CtL US SNG Mexico SNG Pakistan DRI & CtL India CtL China DME Indonesia NH 3 Indonesia current activities & potential markets CtL South Africa Unique FBDB Market Position for High Ash Coals with High Melting Temperatures
New Lurgi FBDB references: ANGUL 1 Client: Jindal Steel & Power Limited, New Delhi, India Location of Facility Angul, Orissa, India Application: Syngas for Direct Reduction of Iron Coal Properties: Ash content ~ 37 to 42% Scope of Supply Basic & Detail Engineering Proprietary Equipment Supply Process Performance Guarantees Plant Commissioning Assistance Detail Engineering Purchasing assistance Planned Start-up Q II 2011 Features World first integration of DRI & Coal Gasification Seven (7) MKIV Lurgi Gasifiers Syngas Island to produce pure ammonia, crude phenol and elemental sulphur Ready for CCS (high-pure CO 2 )
Typical FBDB Crude Gas Island (ANGUL) GASIFICATION GAS COOLING GAS CONDENSATE TREATMENT PHENOL & AMMONIA RECOVERY GAS CLEANING
New Lurgi FBDB references: Raigarh 1 Client: Jindal Steel & Power Limited, New Delhi, India Location of Facility Raigarh, Orissa, India Application: Syngas for Direct Reduction of Iron Coal Properties: Ash content ~ 37 to 42% Scope of Supply: Analogue to Angul 1 (Copy plant) Status: Contract awarded December 2008 Planned Start-up 2012
New Lurgi FBDB references: Raigarh 1 Client: Jindal Steel & Power Limited, New Delhi, India Location of Facility Raigarh, Orissa, India Scope of Supply: Status: Actually under re-negotiation Analogue to Angul 1 (Copy plant) Contract awarded December 2008 Planned Start-up 2012
New Lurgi FBDB project: Jindal CtL Project development Client: Jindal Steel & Power Limited, New Delhi, India Location of Facility Kishore Nagar, Ramchandi, Orissa, India Status: > Coal field allotted to Jindal: February 2009 > MoU signed between Lurgi and Jindal on project development Application: CtL 80 000 bbd FT fuels Features: Lurgi s indirect coal liquefaction technology (FBDB & GTL.F1)
LURGI CLEAN COAL TECHNOLOGY CO - LCCT Lurgi in the Air Liquide Group FBDB gasification technology history LCCT following SLTC as licensor Projects up-date Summary
LURGI CLEAN COAL TECHNOLOGY CO - LCCT Summary LCCT >>> a new name as gasification licensor Lurgi s pressure gasification or FBDB gasification = same Know-how and technology always has been in the LURGl group Unique for low rank coals with high ash & moisture Robust process and easy to operate Well proven large scale operation with well over 50 years record The Lurgi process principle still going strong > unbeatable merits
Questions? Thank you for your kind attention! Max-Michael Weiss Director Gasproduction Technologies Senior Expert Adrian Reeve MD LCCT Phone: +49 69 5808 3452 +27 828 666974 max-michael.weiss@lurgi.com adrian.reeve@airliquide.com