Strategies for Re-industrialization of European industries Prof. Dr.-Ing. Prof. E.h. Dr.-Ing. E.h. Dr.h.c. (mult) Institut für Industrielle Fertigung und Fabrikbetrieb, Univ. Stuttgart Fraunhofer-Institute IPA, Stuttgart Graduate School for advanced Manufacturing Engineering, Univ. Stuttgart EWTM Stuttgart EU High Level Groupe TP ManuFuture
Relation of Adding Value in the national GDP 40 Anteil verarbeitende Industrie an Bruttowertschöpfung [%] 35 30 25 European Objective 20 15 10 5 Deutschland Frankreich Italien Vereinigtes Königreich USA Japan Datenquelle: Ameco, CEP, eigene Berechnung
Enlarging the System of Manufacturing Public Institutions Global periphery Engineering Supplier Regional periphery Umwelt System R Product- Services Life Cycle Elements OEM, 1.tier, 2.tier, 3.tier Cooperation Regional organisations Global Communication Logistic Supplier Factory Supplier Manufacturing Services Relations Material, Energy, Information
Objectives of Manufacturing Development Global Competition and & Sustainability In the Life Cycle of Products and Factories Changeability Flexibility System Networking Locations environment Personnel System efficiency High Performance Manufacturing and Assembly Systems Information Communication Material Energy Cost effectiveness Profitability Technical Intelligence Machines Work places Systemboundary ecologic Efficiency Customization Components Workstation sociale Efficiency Innovative Technologies Parts Process economic Resilience
Visions of Future Factories Factories have Regional Roots High Performance Quality Cost Time Adaptive (Flexible) Factories Networking Factories Customization Individual Products Factories of the Future Factories of Emotions Learning Factories Human Potential & Generation of Information and Communication Infrastructure Industrie 4.0 Efficiency of Ressources Sustainability Westkämper
Cyber-Physical-Systems Industrie 4.0 single-sign on look + feel - everywhere - anytime Analysis Cloud Visualisation Sensors Planning Simulation Actoric Mechatronic ICT Networks, Internet Data Capture Control Real time < msec Real Processes + Enironment Automation
ICT Architecture for Factories (IC4F) IT Network Location Tech - Segment Manufacturing-system/ Assembly-system Manufacturing Cell Private Cloud Edge Cloud Enterprise ICT Application Digital Factory Communikation Interface Industrie 4.0 (RAMI 4.0) µ-controler Industry-computer Public Cloud Flexible System- Administration SaaS Signalanalytics Interfaces Connectivity Security Software App-Store Worplace Process D/A Analog Sensor, Process-Measurement, Test Equipment Process Process Process
Research for Technical Intelligence and Learning Manufacturing based System - Engineering - Control - Analysis Material Models Process- Models ICT Engineering Environment for Manufacturing Engineering and Management Standards Humans Implicite Simulation able to learn Machines Look ahead Explicite Real Process ( System) Feed back
Future Strategies for the Development of Manufacturing 1 2 5 Introduction European objectives Technologies for Adding Value 3 4 Long term orientation Megatrends Actual Visions Materialflow Logistic System Produktion Factory Manufacturing- Assemblysystem Machines Workplaces Components Tools Adaptation and Optimisation of the Manufacturing System Environment Employees Information Communication Processes Changeable Networking in Digital Industrie 4.0 Learning Emotional Knowlege based Sustainable Adding Value in the Life Cycle 6 Strategic Actions 7 Environment