Insuation Second Issue September 2016 See rear cover for appicabe countries PRODUCT CATALOGUE Systems Low Energy Low Carbon Buidings
Introduction Overview The heating, ventiation and air conditioning (HVAC) industry is in the midst of a dynamic era. However, air distribution ductwork, a critica component of HVAC systems, has remained virtuay unchanged since the eary 1900s. Kingspan Insuation has proven the vaue of its products and Kingspan PaDuct has been used in some of the most prestigious projects around the word, due to its known advantages over the traditiona gavanised sheet meta ductwork. Severa factors have introduced the need to revoutionise HVAC ductwork. Energy use has continued to escaate, and thus the demand for energy reducing soutions has intensified. Requirements for cean air are becoming increasingy prevaent. Speed of construction has become a vauabe asset. Foor space and headroom are under constant pressure. Kingspan PaDuct systems have been the pioneer in pre insuated ducting. Pa was the first company in the word to introduce the innovative and revoutionary rigid pre insuated ductwork as an aternative to sheet meta ductwork. It was invented by Caudio Ferraro of Boogna, Itay in 1965. Kingspan Insuation has commissioned state of the art manufacturing pants, estabished workshops in different regions wordwide and aso provided speciaised and comprehensive training courses conducted by service oriented and experienced trainers we equipped with the atest technoogies, a to ensure quaity HVAC ductwork fabrications and instaations. This is cosey supervised by the representatives from subsidiary companies and saes offices wordwide. In 2014 Kingspan Group acquired Pa Internationa and assimiated it into its Insuation Division, which subsequenty became responsibe for the saes and marketing of Kingspan PaDuct products across the gobe. 2
What is Kingspan PaDuct Technoogy? Compete ine of components and accessories. Professiona hand toos and automated machinery. Speciaised training courses for ductwork fabricators. Duct Design Software to size the ductwork and estimate the materia needed. Technica Support. Speciaised Training & Technica Support Kingspan Insuation provides speciaised and comprehensive training courses to appointed distributors and cients in order to ensure that fabricators carry out the fabrication of Kingspan PaDuct Systems for any project directy on site, assuring fast and more accurate execution of duct instaation requirements. Kingspan Insuation aso provides technica support to appointed distributors and cients in order to ensure the consistent quaity of HVAC ductwork fabrication and instaations. Advantages of Kingspan PaDuct Technoogy Easy to cean and hygienic. CFC/HCFC-free: heping to minimise the effects of Ozone Depetion and Goba Warming Cean air: fibre free insuation core. Lightweight: ony 15% of the weight of sheet meta ductwork. Resistance to fungus growth. Space saving: fush fitting instaation possibe. Low eakage: fuy seaed systems conform to the air eakage imit of DW 144 Cass C high pressure. Low λ vaue. Energy saving: up to 20% annuay. Fast track instaation: rapid erection combined with singe fix instaation. On site fabrication capabiity. No imits to duct sizes. High compressive strength. High rigidity / integrity. Base materia is impermeabe to moisture. Certifications & Compiance Kingspan Insuation is ISO certified and compies with Management System standards: ISO 9001:2008; ISO 18001:2007; and ISO 14001:2004. Kingspan PaDuct products have Factory Contro, Product Leve certification and have Product Approva issued by Warrington fire Mid East Goba Safety. Kingspan PaDuct panes have been tested and compy with the internationa standards isted beow: EN 13501 (C -s2-d0 ); BS 476 (Cass 0); NFPA 101 Life & Safety ; NFPA 255; UL 723; ASTM E84; NES 713; NFP 92-501; DW 144; ASTM C518; ASTM D1621; ASTM C203; ASTM D1622; BS 25750; ASTM G21; ASTM G22; BS EN 826; UNI 8270; DIN 52210; and ASTM C209. 3
Kingspan PaDuct PIR Panes Poyisocyanurate Insuation Pane Kingspan PaDuct PIR Panes comprise a fibre free high performance rigid thermoset poyisocyanurate (PIR) insuation core, faced on both sides with an embossed auminium foi. The auminium foi is acquered with corrosion resistant poymer varnish. Art P 80 (Interna Use) Pa 100 (Interna Use) Thickness (mm) 20 Density (kg/m 3 ) 45 ± 3 Density (kg/m 3 ) 50 ± 3 Pane Dimension (mm) 4000 x 1200 Pane Dimension (mm) 4000 x 1200 20 P 80 Therma Conductivity 0.020 PAL 100 Therma Conductivity 0.020 Auminium Foi Finish Embossed / Embossed Auminium Foi Finish Embossed / Embossed Cassification Cass 0 BS 476 Cass A ASTM E84 Cassification Cass 0 BS 476 Cass A ASTM E84 30 P 80 Art P 200 (Externa Use) Art 10 P 80 (Interna Use) Thickness (mm) 10 Density (kg/m 3 ) 50 ± 3 Density (kg/m 3 ) 50 ± 3 Pane Dimension (mm) 4000 x 1200 Pane Dimension (mm) 4000 x 1200 20 P 200 Therma Conductivity 0.020 10 P 80 Therma Conductivity 0.0272 Auminium Foi Finish Embossed / Embossed Auminium Foi Finish Embossed / Embossed Cassification Cass 0 BS 476 Cass A ASTM E84 Cassification Cass 0 BS 476 Cass A ASTM E84 30 P 200 Art PSS 80 (Smooth Facing PIR Pane) Thickness (mm) 20 Density (kg/m 3 ) 45 ± 3 Pane Dimension (mm) 4000 x 1200 20 PSS 80 Therma Conductivity Auminium Foi Finish Cassification 0.020 Smooth / Embossed Cass 0 BS 476 Cass A ASTM E84 4
Kingspan PaDuct PUR Panes Poyurethane Insuation Pane Kingspan PaDuct PUR Panes comprise a fibre free high performance rigid thermoset poyurethane (PUR) insuation core, faced on both sides with an embossed auminium foi. The auminium foi is acquered with corrosion resistant poymer varnish. Art PU 80 (Interna Use) 20 PU 80 30 PU 80 Density (kg/m 3 ) 45 ± 3 Pane Dimension (mm) 4000 x 1200 Therma Conductivity 0.020 Auminium Foi Finish Embossed / Embossed Cassification Cass 0 BS 476 Cass A ASTM E84 Art PU 200 (Externa Use) 20 PU 200 30 PU 200 Density (kg/m 3 ) 50 ± 3 Pane Dimension (mm) 4000 x 1200 Therma Conductivity Auminium Foi Finish Cassification 0.020 Embossed / Embossed Cass 0 BS 476 Cass A ASTM E84 Art PUSS 80 (Smooth Facing PUR Pane) 20 PUSS 80 Thickness (mm) 20 Density (kg/m 3 ) 45 ± 3 Pane Dimension (mm) 4000 x 1200 Therma Conductivity 0.020 Auminium Foi Finish Smooth / Embossed Cassification Cass 0 BS 476 Cass A ASTM E84 5
Kingspan PaDuct Hydro Pane Kingspan PaDuct Eco Pane CFC/HCFC-free Insuation Pane Peope, nowadays, are becoming even more conscious of their impact on the environment. Kingspan PaDuct Hydro Pane was deveoped out of the concern for the increasing Ozone Depetion and Goba Warming. The Kingspan PaDuct Hydro system uses panes which comprise a poyisocyanurate (PIR) insuation core, that is manufactured with a CFC/HCFC free bowing agent. The bowing agent used has zero Ozone Depetion Potentia (ODP) and ow Goba Warming Potentia (GWP). Description Kingspan PaDuct Hydro Panes comprise a fibre free high performance rigid thermoset CFC/HCFC-free poyisocyanurate (PIR) insuation core, faced on both sides with an embossed auminium foi. The auminium foi is acquered with corrosion resistant poymer varnish. Features Environmentay responsibe insuation. CFC/HCFC-free. Manufactured with a bowing agent that had zero Ozone Depetion Potentia (ODP) and ow Goba Warming Potentia (GWP). Base materia is impermeabe to moisture. Creates an airtight sea, which heps to achieve ow air eakage rates and provide a constant temperature inside the buiding. Art PH 80 (Interna Use) / Art PH 200 (Externa Use) 20 PH 80 30 PH 80 Density (kg/m 3 ) 48 50 Pane Dimension (mm) 4000 x 1200 Therma Conductivity 0.020@10 C Insuation Core CFC/HCFC-free Poyisocyanurate (PIR) EN 13501 C,s2, d0 Cassification ASTM E84 NFPA 225 UL 723 Antimicrobia Coated Pane Microorganisms are unavoidaby present in the air we breathe. Microorganisms such as bacteria, fungi and agae can be harmfu and can be the cause of unwanted odours, stains and infectious diseases. They are airborne and can be easiy transmitted from one person to another. The HVAC industry has become to be increasingy concerned with the quaity of air that is distributed through the ductwork in a buiding. Hygienic coatings for HVAC ductwork have been designed for use in ocations such as food preparation areas, cinics, schoos and hospitas, where it is important to imit the growth of bacteria. Moreover, this may be especiay important in high humidity areas where bacteria can mutipy rapidy. Description The Kingspan PaDuct Eco System uses Panes and components, which are coated in an innovative antimicrobia technoogy that resists against moud, midew, bacteria, fungi and agae. Kingspan PaDuct Eco Pane comprises a fibre free rigid thermoset poyisocyanurate (PIR) or poyurethane (PUR) insuation core, faced on one side with an embossed auminium foi and the other with a smooth auminium foi. Both facings are antimicrobia coated with siver ion technoogy. The panes can be joined together with antimicrobia coated, green cooured auminium and poymer profies and adhesive materias to create a pre insuated HVAC ductwork system that can resist the spread of bacteria. Art ES 80 20 ES 80 Thickness (mm) 21 30 Density (kg/m 3 ) 48 50 Pane Dimension (mm) 4000 x 1200 Therma Conductivity Auminium Foi Finish Antimicrobia and Antibacteria Reaction Cassification 0.020 Embossed / Smooth ASTM G21 ASTM G22 ASTM E2180 Cass 0 BS 476 Cass A ASTM E84 6
Kingspan PaDuct Pane Accessories Art AC 10 Poymer / Auminium Invisibe Profie Auminium Joint Profie Thickness (mm) 20 20 AC 10 Art ES 12 Kingspan PaDuct Eco System Green Coour Cover in Poymer 20 ES 12 Art ES 10 Thickness (mm) 30 30 AC Kingspan PaDuct Eco System Green Coour Poymer Invisibe Profie Art AC 13 Corner Pate for Invisibe Profie 20 AC 13 30 AC 13 Thickness (mm) 20 20 ES 10 Art AC 11 H Bayonet in Poymer Auminium Channe Art AC 14 Auminium Profie 20 AC 11 30 AC 11 20 AC 14 30 AC 14 Art AC 12 Corner Cover in Poymer Stee Corner 20 AC 12 30 AC 12 Art ES 14 Kingspan PaDuct Eco System Green Auminium U Profie Thickness (mm) 20 20 ES 14 7
Kingspan PaDuct Pane Accessories Art AC 15 Auminium Chair Profie 20 AC 15 30 AC 15 Art AC 19 Reinforcement Disc in Auminium / Poymer AC 19 Art AC 20 Duct Support AC 20 Art ES 15 Kingspan PaDuct Eco System Green Auminium Chair Profie 20 ES 15 30 ES 15 Art AC 21 Tiger Connector AC 21 Art AC 16 Auminium F Profie 20 AC 16 30 AC 16 Art AC 22 Tiger Cosure AC 22 Art ES 16 Kingspan PaDuct Eco System Green Auminium F Profie Thickness (mm) 20 20 ES 16 Art AC 19A Cross Fixing Device AC 19A Art AC 18 Reinforcement Bar in Auminium DTCM 02 Screw for Stiffening Rod DTCM 02 Thickness (mm) 14 AC 18 8
Kingspan PaDuct Adhesive Materia & Components Art M 23 Kingspan PaDuct Adhesive Capacity 15 kg / Tin M 23 Art VCD Pre insuated Voume Contro Damper VCD Art M 24 Auminium Tape Art DAC Pre insuated Access Door Width 50 mm for 20 mm Pane 75 mm for 30 mm Pane 20 M 24 30 M 24 DAC Art M 25 Kingspan PaDuct Seaant M 25 Art M 30 Gasket Sef Adhesive M 30 9
Manua Fabrication Equipment A compete set of professiona hand toos and manua fabrication equipment has been specificay deveoped to enabe the efficient and economica fabrication of ductwork. Ease of portabiity provides the option for on site fabrication. A fu ine of automated machinery is aso avaiabe for high voume ductwork requirements. Art EM 27 Portabe Fabrication Tabe x 1.2 EM 27 Art EM 28 / Art EM 29 Auminium Camping Ruer EM 28 Length (m) 1.2 EM 29 10
Art EM 24 Kingspan PaDuct Manua Fabrication Too Kit Left Cutter 45 Right Cutter 45 Doube Bade Cutter 90 Doube Bade Cutter 20 mm 45 Compass Gue Spreading Manua Stiff Spatua Auminium Manua Siicon Gun Measuring Tape Rivet Machine Rubber Hammer Knife Tape Maker Art EM 30 / Art EM 31 Square in Auminium Size (mm) 1200 EM 30 Art EM 36 Extended Siicon Too Art ST 42 / Art ST 43 Doube Bade Cutter EM 36 Size (mm) 20 / 30 45 Doube Bade ST 42 (20 mm) ST 42 (30 mm) Art ST 44 / Art ST 45 / Art ST 46 Singe Bade Cutter Size (mm) 20 / 30 90 Straight 45 Left 45 Right ST 44 (90 Straight) ST 45 (45 Left) ST 46 (45 Right) Size (mm) 700 EM 31 Art EM 32 Compass EM 32 Art ST 48 Stiff Spatua ST 48 Art EM 33 Manua Bending Machine EM 33 Art ST 49 Gue Spreader Manua ST 49 Art EM 35 Pneumatic Gue Spreader EM 35 Art ST 50 Tape Marker ST 50 DTCM 12 Rubber Hammer DTCM 12 11
Automated Fabrication Equipment Art EA 39 Eectric Bending Machine EA 39 Art EA 40 A Kingspan Ducting CNC Machine EA 40 A Art EA 40 Kingspan Ducting Supercut Machine EA 40 12
Order Guide 20 mm Pane (Interna Use) To produce 1,000 m 2 of Kingspan PaDuct Systems, the foowing is a ist of materia and accessories for a standard construction requirement: 30 mm Pane (Externa Use) To produce 1,000 m 2 of Kingspan PaDuct Systems, the foowing is a ist of materia and accessories for a standard construction requirement: Description UOM Approx. Qty. 20P80 Pane 4000 x 1200 mm m 2 1,000 20AC10 Auminum Invisibe Profie m 760 20AC11 H Bayonet in Poymer m 400 20AC12 Corner Cover in Poymer pc 900 20AC13 Corner Pate for Invisibe Profie pc 1,200 20AC14 Auminum U Profie m 80 20AC15 Auminum Chair Profie m 80 20AC16 Auminum F Profie m 80 M23 Kingspan PaDuct Adhesive kg 90 20M24 Auminum Tape ro 150 M25 Kingspan PaDuct Seaant tube 90 Description UOM Approx. Qty. 30P200 Pane 4000 x 1200 mm m 2 1,000 30AC10 Auminum Joint Profie m 760 30AC11 Auminum Channe m 400 30AC12 Stee Corner pc 1,500 30AC13 Corner Pate for Invisibe Profie pc 1,500 M30 Gasket pc 400 30AC14 Auminum U Profie m 80 30AC15 Auminum Chair Profie m 80 30AC16 Auminum F Profie m 80 M23 Kingspan PaDuct Adhesive kg 90 30M24 Auminum Tape ro 150 M25 Kingspan PaDuct Seaant tube 90 AC18 Reinforcement Bar in Auminum m 120 AC19 Reinforcement Disc pc 200 13
Prestige Projects Project Name: Nation Towers Location: Abu Dhabi, U.A.E. Buiding Use: Mixed Use Product: The Kingspan PaDuct PIR System and The Kingspan PaDuct Hydro System 14
Project Name: Location: Buiding Use: Product: Adar Headquarters Abu Dhabi, U.A.E. Offices The Kingspan PaDuct PIR System Project Name: Location: Buiding Use: Product: Khaifa University Abu Dhabi, U.A.E. Education The Kingspan PaDuct PIR System and The Kingspan PaDuct Hydro System 15
Kingspan Insuation LLC reserves the right to amend product specifications without prior notice. Product thicknesses shown in this document shoud not be taken as being avaiabe ex stock and advice shoud be sought directy from Kingspan Insuation LLC. The information, technica detais and fixing instructions etc. incuded in this iterature are given in good faith and appy to uses described herein. Recommendations for use shoud be verified as to the suitabiity and compiance with actua requirements, specifications and any appicabe codes, aws and reguations. For other appications or conditions of use, contact Kingspan Insuation LLC. Advice shoud be sought for uses of Kingspan Insuation products that are not specificay described herein. The fire tests referenced in this iterature and the assigned resuts are not intended to refect hazards presented by the materias and products described herein under actua fire conditions. Pease check that your copy of the iterature is current by visiting www.kingspaninsuation.com. Kingspan Insuation LLC P.O. Box 113826, Dubai, U.A.E Te: +971 4 889 1000 Fax: +971 4 883 8515 info@kingspaninsuation.ae www.kingspaninsuation.com Countries comprise: a of Africa; South and Centra America except Mexico; the Caribbean; the Midde East and Asia as far north and east (and incuding) Turkey, Georgia, Azerbaijan, Kazakhstan, Kyrgyzstan, Afghanistan, Pakistan, India, Nepa, Bhutan and Bangadesh. TM Kingspan, the Pa Device and the Lion Device are Trademarks of the Kingspan Group pc.