Electrical Insulation Tubing I1 V 2.0 Electrical Insulation Tubing and Heatshrink Endcaps Dimension Range: Internal Diamete: 1.6 75 mm (0.063 6.9 ) Wall Thickness: 0.05 1.5 mm (0.002 0.060 ) Length: 5 4000 mm (0.197 157 ) All tubular products are made to order Lead times are 4 6 weeks Raw Materials NonShrink HeatShrink % Shrinkage (I/D and Length) Service Temperature Du Pont Mylar UL Approval E93687 Or Mitsubishi 2MS0 UL Approval E47688 30 Class B 130 C Du Pont Mylar AHS Mitsubishi 2LS0 Ul Approval E47688 10 Class B 130 C Du Pont Nomex UL Approval E57692 & Mylar 25 Class F 155 Du Pont Nomex UL Approval E 34739 Class C 220 C Du Pont Kapton type HN UL Approval E39505) 225 C Du Pont Kapton type FN coated with Teflon 205 C Please contact us for dielectric strength properties Suggested shrinkage temperature: 150 C for 5 10 seconds KARL SCHUPP AG CH8125 Zollikerberg Tel. 043 288 10 10 Fax 043 288 10 11 info@schupp.ch www.schupp.ch
Electrical Insulation Tubing I2 V 2.0 Mylar NonShrink Tube Class B (130 C) Multilayered general electrical insulator and protective tube for Class B applications Available with internal diameters from 1.60 mm to 210.00 mm Sizes available include a variety of wall thicknesses, from 0.030 mm to 2.00 mm Constructed from UL approved materials Precision polyester construction suitable for Class B applications and operating temperatures of 130 C to 155 C (depending on application) This Mylar NonShrink Tube is designed to provide robust and consistent general electrical insulation. It is also available with electrically conducting surface materials and coatings for bespoke applications. This Non Shrink Tube is a multilayered precisionwound protective tube made from polyester. It maintains high dielectric strength and cut through resistance in the most demanding applications. It is widely used to provide secondary insulation and mechanical protection for wiring looms and is particularly suited to use in hermetic and open motors. Technical Data Performance data for DuPont Mylar A polyester film Property of Base Film Typical Value Test Condition Dielectric strength [V] 6400 25ºC, 50Hz and 50mm electrode ASTM D 14964 Film thickness [mm] [mm] 0.0254 25ºC, 7500 V, 150ºC, 5000V Surface Resistivity [ohms per square] 10 16 25ºC, 30% relative humidity ASTM D 25778 Property of Base Film Typical Value Test Condition Tensile strength Machine Direction () [Mpa] 200 25ºC ASTM D 88280 Elongation at break () 130 25ºC ASTM D 88280 Stress to produce 5% elongation () [Mpa] 105 25ºC ASTM D 88280 Moisture absorption less than 8% 24hrs at 25 ºC immersion ASTM D 57063 Thermal Properties Property of Base Film Typical Value Melt Point (526528 K) 253255 C ASTM D 314882 Item number: IRNMYdddd/www/llll Example: IRNMY0100/005/0500 IRNMY = Main number 0100 = 1.00 mm Diameter 005 = 0.05 mm Wall thickness 0500 = 500 mm Length KARL SCHUPP AG CH8125 Zollikerberg Tel. 043 288 10 10 Fax 043 288 10 11 info@schupp.ch www.schupp.ch
Electrical Insulation Tubing I3 V 2.0 Nomex /Mylar NonShrink Tube Class F (155 C) Non Shrink Tube with flexible technology options for Class F insulation in electric motors Available with internal diameters from 2.0 mm to 200 mm Superb dielectric and cut through strength across operating temperatures Robust DuPont Mylar and DuPont Nomex grade 410 construction Suitable for Class F applications and operating temperatures of 155 C in continuous use Flexible technology can be applied to almost any insulation problem Constructed from UL approved material Mylar /Nomex NonShrink Tube prevents line failures in electric motors by securing and insulating wiring and electrical connections. Easy, slide on fitting provides robust mechanical and electrical protection, both in production and in use. Mylar /Nomex NonShrink Tube maintains high dielectric strength and cut through resistance in the most demanding Class F applications. Consistent characteristics and ease of application give manufacturers a proven, cost efficient means to boost the mechanical and electrical reliability of a wide range of products. Technical Data Outer Lamina: DuPont Mylar A polyester film Property of Base Film Typical Value Test Condition Dielectric strength [V] 6400 25 ºC, 50 Hz and 50 mm electrode ASTM D 14964 Film thickness [mm] 0.0254 25 ºC, 7500 V, 150ºC 5000 V Surface Resistivity [ohms per square] 10 16 25 ºC, 30 % relative humidity ASTM D 25778 Property of Base Film Typical Value Test Condition Tensile Strength Machine Direction () [Mpa] 200 25 ºC ASTM D 88280 Elongation at break () [ % ] 130 25 ºC ASTM D 88280 Stress to produce 5% elongation () [Mpa] 105 25 ºC ASTM D 88280 Moisture absorption less than 8% 24 hrs at 25 ºC immersion ASTM D 57063 Thermal Properties Property of Base Film Typical Value Melt Point (526528K) 253255 C ASTM D 314882 Inner Lamina: DuPont Nomex Grade 410 Property of Base Material 50 µm (2 mil) 75 µm (3 mil) 125 µm (5 mil) Dielectric strength (AC Rapid Rise) [V/mil] 430 550 680 ASTM D149* Dielectric constant at 60Hz 1.6 1.6 2.4 ASTM D3426 *Corresponds with IEC 2431, 9.1 except for electrode set up of 50 mm. KARL SCHUPP AG CH8125 Zollikerberg Tel. 043 288 10 10 Fax 043 288 10 11 info@schupp.ch www.schupp.ch
Electrical Insulation Tubing I4 V 2.0 Property of Base Material 50 µm 75 µm 125 µm Weight [g/m 2 ] 41 63 116 ASTM D646 Density [g/cm 3 ] 0.72 0.08 0.13 Mechanical Properties Property of Base Material 50 µm (2 mil) 75 µm (3 mil) 125 µm (5 mil) Tensile Strength Along machine direction () 39 65 137 [N/cm] Across machine direction (TD) TD 18 32 66 Elongation Before Failure 9 11 15 TD 6 8 12 Elmendorf Tear 0.8 1.2 3.4 [N) TD 1.6 2.3 5.2 Initial Tear Strength 11 16 33 [N) TD 6 8 17 Shrinkage at 300 ºC 2.2 1.1 0.9 TD 0.1 0.0 0.0 ASTM D828 ASTM D828 TAPP1414 TAPP1414 ASTM D1004 Effects of humidity on performance of DuPont Nomex Grade 410 Humidity Oven Dry 50 % 96 % DuPont Nomex grade 410 0.25 mm Dielectric Strength (AC Rapid Rise) [kv/mm] 33.5 32.1 30.7 [V/mil] 850 815 780) ASTM D149 Dielectric Constant at 60 Hz 2.5 2.7 3.2 at 1 KHz 2.3 2.6 3.1 ASTM D150 Dissipation Factor at 60 Hz 6 x 10 3 6 x10 3 11 x 10 3 at 1 KHz 13 x 10 3 14 x 10 3 25 x 10 3 Volume Resistivity [ohm/cm] 6 x 10 16 2 x 10 16 2 x 10 14 ASTM D257 Humidity Oven Dry 50 % 65 % 95 % DuPont Nomex grade 410 0.08 mm Expansion Along machine direction () 0 0.4 0.6 0.9 Across machine direction (TD) TD 0 0.5 0.8 1.6 Moisture Regain 0 2.9 4.9 7.7 DuPont Nomex grade 410 0.08 mm Expansion Along machine direction () 0 0.4 0.6 1.1 Across machine direction (TD) TD 0 0.5 0.9 1.8 Moisture Regain 0 3.5 5.1 8.4 Item number: IRNNMdddd/www/llll Example: IRNNM0100/005/0500 IRNNM = Main number 0100 = 1.00 mm Diameter 005 = 0.05 mm Wall thickness 0500 = 500 mm Length KARL SCHUPP AG CH8125 Zollikerberg Tel. 043 288 10 10 Fax 043 288 10 11 info@schupp.ch www.schupp.ch
Electrical Insulation Tubing I5 V 2.0 Nomex calendered NonShrink Tube Class H (180 C) Precision made electrical insulator and protective tube for Class H applications Available with internal diameters from 2.0 mm to 200 mm Sizes available include a variety of wall thicknesses, from 0.105 mm to 0.8 mm Available to match metric or imperial bolt sizes Tube may be supplied in white with a coloured line for identification purposes Constructed from UL approved material DuPont Nomex construction is suitable for Class H applications and temperatures up to 180 ºC Precision wound insulator provides heat and chemical resistance Resists chemical and solvent attack Multilayered precisionwound protective tube made from grade 410 DuPont Nomex calendered aramid paper. This NonShrink Tube maintains its resistive properties, shape, cut through and tearstrength at high temperatures. Nomex calendered NonShrink Tube is suitable for protecting wiring and connection in electric motors, in aerospace and automotive applications. Consistent characteristics and ease of application give manufacturers a cost efficient means to boost the mechanical reliability of electrical systems. It is also used as bolt insulation in the oil, gas and chemical industries. Technical Data Performance data for DuPont Nomex Grade 410 Property of Base Material 50 µm (2 mil) 75 µm (3 mil) 125 µm (5 mil) Dielectric strength (AC Rapid Rise) [V/mil] 430 550 680 ASTM D149* Dielectric constant at 60Hz 1.6 1.6 2.4 ASTM D3426 * Corresponds with IEC 2431, 9.1 except for electrode set up of 50mm. Property of Base Material 50 µm 75 µm 125 µm (2 mil) (3 mil) (5 mil) Weight [g/m 2 ] 41 63 116 ASTM D646 Density [g/cm 3 ] 0.72 0.08 0.13 Mechanical Properties Property of Base Material 50 µm (2 mil) 75 µm (3 mil) 125 µm (5 mil) Tensile Strength Along machine direction () 39 65 137 ASTM D828 [N/cm] Across machine direction (TD) TD 18 32 66 Elongation Before Failure 9 11 15 ASTM D828 TD 6 8 12 Elmendorf Tear 0.8 1.2 3.4 TAPP1414 [N) TD 1.6 2.3 5.2 Initial Tear Strength 11 16 33 TAPP1414 [N] TD 6 8 17 Shrinkage at 300 ºC 2.2 1.1 0.9 ASTM D1004 TD 0.1 0.0 0.0 KARL SCHUPP AG CH8125 Zollikerberg Tel. 043 288 10 10 Fax 043 288 10 11 info@schupp.ch www.schupp.ch
Electrical Insulation Tubing I6 V 2.0 Effects of humidity on performance of DuPont Nomex Grade 410 Humidity Oven Dry 50 % 96 % DuPont Nomex grade 410 0.25 mm Dielectric Strength (AC Rapid Rise) [kv/mm] 33.5 32.1 30.7 [V/mil] 850 815 780) ASTM D149 Dielectric Constant at 60 Hz 2.5 2.7 3.2 ASTM D150 at 1 KHz 2.3 2.6 3.1 Dissipation Factor at 60 Hz 6 x 10 3 6 x 10 3 11 x 10 3 at 1 KHz 13 x 10 3 14 x 10 3 25 x 10 3 Volume Resistivity [ohm/cm] 6 x 10 16 2 x 10 16 2 x 10 14 ASTM D257 Humidity Oven Dry 50 % 65 % 95 % DuPont Nomex grade 410 0.08 mm Expansion Along machine direction () 0 0.4 0.6 0.9 Across machine direction (TD) TD 0 0.5 0.8 1.6 Moisture Regain 0 2.9 4.9 7.7 Item number: IRNNOdddd/www/llll Example: IRNNO100/005/0500 IRNNO = Main number 0100 = 1.00 mm Diameter 005 = 0.05 mm Wall thickness 0500 = 500 mm Length KARL SCHUPP AG CH8125 Zollikerberg Tel. 043 288 10 10 Fax 043 288 10 11 info@schupp.ch www.schupp.ch
Electrical Insulation Tubing I7 V 2.0 Kapton HN NonShrink Tube Class C (> 200 C) Precisionwound protective and resistive tube for Class H insulation DuPont Kapton HN construction provides excellent mechanical properties and performance at high temperatures Available with internal diameters from1.60 mm to 210.00mm, with wall thicknesses as fine as 0.028mm Suitable for Class H applications and temperatures up to 250 C depending on application Maintains dielectric strength when exposed to radiation Exceptional dielectric strength and performance at high temperatures. Multilayered precisionwound protective tube made from DuPont Kapton film. This NonShrink Tube is ultrastable and maintains its dielectric strength at high temperatures.it is suited to applications where an ultrathin walled electrically insulating tube is required to perform at high temperatures. The NonShrink Tube is suited to a wide range of protective wire windings in applications, from defence, space and aerospace, to automotive and household goods. Technical Data Film Construction Properties: DuPont Kapton HN Property lm Typical Value 1 mil (25 µm) 195 C 25 C 200 C Test Condition Short Term Dielectric strength [kv] 10.8 7.0 5.6 60 cycles ASTM D 14964 Dielectric Constant 3.5 3.0 1 kilocycle ASTM D 15064T Dissipation Factor 0.003 0.002 1 kilocycle ASTM D 15064T Volume Resistivity [ohm/m] 10 16 10 12 ASTM D 25761 Surface Resistivity [ohm/sq] 10 16 50% Relative Humidity ASTM D 25761 Corona Start Voltage [volts] 465 50% Relative Humidity ASTM D 186861T Insulation Resistance [ megohm/f] 100000 Based on 0.05 µf wound capacitor using 1mil (25µm) H film KARL SCHUPP AG CH8125 Zollikerberg Tel. 043 288 10 10 Fax 043 288 10 11 info@schupp.ch www.schupp.ch
Electrical Insulation Tubing I8 V 2.0 Property Typical Value 1 mil (25m) lm 195 C 25 C 200 C Ultimate Tensile Strength () [kg/m 2 ] 2450 1750 1200 [MPa] 241 172 117 ASTM D 88264T Yield Point () [MPa] 69 41 [kg/cm 2 ] 700 420 ASTM D 88264T Stress to Produce 5% Elongation () [kg/cm 2 ] 910 600 [MPa] 90 59 ASTM D 88264T Ultimate Elongation () % 2 70 90 ASTM D 88264T Tensile Modulus () [kg/cm 2 ] [MPa] 35800 3500 30000 2950 18200 1800 ASTM D 88264T Impact Strength DuPont Pneumatic [N/m] 0.6 Impact Test (D) [kg/cm] 6 Folding Endurance (MIT) cycles 10000 ASTM D 217663T Tear Strength Propagating (Elmendorf) 878 ASTM D 192261T Tear Strength Propagating (Graves) [g ] 510 [N] 5 ASTM D 100461 Bursting Test (Mullen) [kg/cm 2 ] 5.25 [kpa] 517 ASTM D 77463T Density [Mg/m 2 ] 1.42 ASTM D 150563T Coefficient of Friction Kinectic (FilmtoFilm) 0.42 ASTM D 189463 Refractive Index (Becke Line) 1.78 Encyclopaedic Dictionary of Physics, Volume 1 Area Factor [m 2 /kg] 28 Calculation Thermal Properties Property Typical Value 1 mil (25m) lm Test Condition Melting Point None Zero Strength Temperature 815 C 1.4 kg/cm 2 (138 kpa) load for 5 secs Cutthrough Temperature 435 C 525 C 25 µm 50125 µm Hot Bar (DuPont Test) Weighted Probe onheated Film (DuPont Test) Coefficient of Thermal Expansion 2.0 x 10 5 /K 14 C to 38 C ASTM D 69644 Coefficient of [cal)] [cm] 3.72 x 10 4 [cm 2 ][s] [ C] [0.156 W/m/K] 25 C Model TC1 000 Thermal [cal)] [cm] 3.89 x 10 4 ([cm 2 ][s] [ C] [0.163 W/m/K] 75 C Twin Heatmeter Conductivity [cal)] [cm] 4.26 x 10 4 [cm 2 ][s] [ C] [0.178 W/m/K] 200 C Comparitive Tester Flammability Selfextinguishing Heat Sealable No Thermal Capacity 0.261 cal./g/ C (1092 J/kg/K) 40 C Differential Calorimetry Numéro d article: IRNKHdddd/www/llll exemple: IRNKH0100/005/0500 IRNKH = numéro principal 0100 = 1,00 mm diamètre 005 = 0,05 mm épaisseur de paroi 0500 = 500 mm longueur KARL SCHUPP AG CH8125 Zollikerberg Tel. 043 288 10 10 Fax 043 288 10 11 info@schupp.ch www.schupp.ch
Electrical Insulation Tubing I9 V 2.0 Kapton /Teflon NonShrink Tube Class H (180 C) Precision made electrical insulator and protective tube for Class H applications Available with internal diameters from 2.0 mm to 200 mm Available with wall thicknesses, from 0.105 mm to 0.8 mm Tube may be supplied in white with a coloured line for identification purposes Constructed from UL approved material DuPont Nomex construction is suitable for Class H applications and temperatures up to 180 ºC FEP and polymide perform in demanding applications. This NonShrink Tube is a precisionwound protective tube and insulator made from DuPont Kapton film, coated with Tefl on FEP. Teflon FEP coated Kapton Tube maintains its electrical resistivity, dimensional stability and strength at high temperatures and in the most demanding applications. The HF NonShrink Tube is particularly suitable for use where very thin sections of insulating tube must maintain high dielectric and mechanical strength at operating temperatures of up to 200ºC and where resistance to moisture is needed. Glueless welded construction ensures that only FEP and polymide are present in the product. It is widely used for protecting critical electrical systems of all kinds in the harshest environments Technical Data Film Construction Properties: DuPont Kapton FN Property Thickness Kapton FN mm 0.01 27 0.0254 0.0508 0.0508 [mm] Thickness FEP mm 0.01 27 0.01 27 0.0127 0.0254 Dielectric Strength Total [volts] 6 300 4 000 11 400 [volts/mil] 4 000 4 200 3 800 Dissipation Constant 3.0 3.1 Dissipation Factor.0014.0011 Volume Resistivity 25 C [ohmcm] 10 17 10 18 7 x 10 17 8 x 10 17 200 C [ohmcm] 10 14 9 x 10 13 KARL SCHUPP AG CH8125 Zollikerberg Tel. 043 288 10 10 Fax 043 288 10 11 info@schupp.ch www.schupp.ch
Electrical Insulation Tubing I10 V 2.0 Property Thickness Kapton FN [mm] 0.0127 0.0254 0.0508 0.0508 Thickness FEP 0.01 7 0.0127 0.0127 0.0254 Ultimate Tensile Strength () 25 C 15,000 17 000 25,000 17,000 [psi] 200 C 10,000 11,000 16,000 11,000 Yield Point () at 3%) 25 C 6,000 7,300 10,000 7,300 [psi] 200 C 5,000 4,000 8,000 4,000 Stress at 5% Elongation () 25 C 9,000 9,000 [psi] 200 C 5,500 5,500 Ultimate Elongation () 25 C 50 75 80 >80 200 C 85 Tensile Modulus () 25 C 320,000 320,000 [psi] 200 C 173,000 173,000 Impact Strength at 25 C [kg/cm] 7 14 [kg/mil] 4,6 4,6 Tear Strength Propagating (Elmendorf) [g] 20 [g/mil] 7 13,5 12 Tear Strength Initial (Graves) [g] 650 [g/mil] 435 Weight Polymide 40 57 73 57 Weight FEP 60 43 27 43 Density [g/cm 3 ] 1.79 1.67 1.57 1.67 Chemical Properties Property Thickness Kapton FN 0.0254 0.0508 0.0508 [mm] Thickness FEP 0.0127 0.0127 0.0254 Moisture Absorption at 25 C (25 C) 50% Relative Humidity 0,8% 0,8% 0,8% 98% Relative Humidity 1,7% 1,7% 1,7% Water Vapor Permeability gm./(100 in. 2 ) (24hrs.) 0,57 gm./(100 in. 2 ) (24hrs.)/mil 0.85 Item number: IRNKFdddd/www/lll Example: IRNKF0100/005/0500 IRNKF = Main number 0100 = 1.00 mm Diameter 005 = 0.05 mm Wall thickness 0500 = 500 mm Length KARL SCHUPP AG CH8125 Zollikerberg Tel. 043 288 10 10 Fax 043 288 10 11 info@schupp.ch www.schupp.ch