Jagadeesh Bhattarai * Central Department of Chemistry, Tribhuvan Univ., GPO Box 2040, Kathmandu, Nepal.

Similar documents
Mn-Mo-W Oxide Anodes for Oxygen Evolution in Seawater Electrolysis for Hydrogen Production

Roles of Alloying Elements on the Corrosion Behavior of Amorphous W Zr (15 33)Cr Alloys in 1 M NaOH Solution

The Corrosion Behavior of Sputter deposited Ternary Zr (12 18)Cr W Alloys in 12 M HCl Solution

Development of Corrosion Probe based on Solid State Reference Electrodes 1 Introduction

The Electrochemical Behavior of Carbon Steel Wires of Nepal in Different Environments

Solution. Yoshio Takasu*, Norihiro Yoshinaga and Wataru Sugimoto

Corrosion Behavior of Cu Zr Ti Nb Bulk Glassy Alloys

METAL FINISHING. (As per revised VTU syllabus: )

Electrolytic deposition of Zn-Mn-Mo alloys from a citrate bath

Electrochemistry Written Response

The Passivation Behavior of Carbon Steel Rods of Nepal in Different Media

ELECTROCHEMICAL REDUCTION OF TITANIUM DIOXIDE THIN FILM IN LiCl-KCl-CaCl 2 EUTECTIC MELT

Electrode Product Application. Japan Carlit Co.,Ltd 8 June 2015

Thermodynamics and Electrode Potential ME Dr. Zuhair M. Gasem

: A : O 646. RuO 2 - TiO 2. RuO 2,. IrO 2. IrO 2 - Ta 2 O 5 ( EIS) %. Ti IrO 2 - Ta 2 O mm 15 mm 1. 5 mm, Vol. 9 No.

Effect of Anodizing Potential on the Surface Morphology and Corrosion Property of AZ31 Magnesium Alloy

PRIME WATER PRODUCTS 11-ELECTRODES CELL FEATURES. Website :

PULSE ELECTRODEPOSITION OF Pt Co CATALYST ONTO GLASSY CARBON FOR OXYGEN REDUCTION REACTION TO USE IN PEMFC

Supporting Information. High Performance Platinized Titanium Nitride Catalyst for Methanol Oxidation

Passivation Behavior of Iron in Concentrated LiBr Solutions Containing Molybdate and Nitrate at Elevated Temperature

Electricity and Chemistry

Mass Transport Effects on Electroreduction of Carbon Dioxide

Pitting Corrosion of Some Stainless Steel Alloys Preoxidized at Different Conditions

Carbon Dioxide to Methane via Electrolytic Hydrogen Generation for Intermittent Renewable Energy Supply

EMA4303/5305 Electrochemical Engineering Lecture 05 Applications (1)

Corrosion Protect DLC Coating on Steel and Hastelloy

Surface Engineering Challenges of Dissimilar Materials Joints

Electro-refining: How it Works

Electrodeposition of Electroactive Co B and Co B C Alloys for Water Splitting Process in 8 M NaOH Solutions

Analytical & Bioanalytical Electrochemistry

CORROSION BEHAVIOUR OF COATED HOLLOW SPHERES IN ACETATE BUFFER WITH KCl

ENVIRONMENT-FRIENDLY HYDROGEN GAS AS FUEL IN FUEL CELL AND ITS CHALLENGES

An Investigation on Metallic Bipolar Plate Corrosion in Simulated Anode and Cathode Environments of PEM Fuel Cells using Potential-pH Diagrams

An investigation of electro-deoxidation process for producing titanium from dense titanium dioxide cathode

Nano Structure of the Rust Formed on an Iron-based Shape Memory Alloy (Fe Mn Si Cr) in a High Chloride Environment

Reference Electrode for Monitoring Cathodic Protection Potential

Accelerated Stress Tests in PEM Fuel Cells: What can we learn from it?

INVESTIGATION OF THE ELECTROCHEMICAL BEHAVIOUR OF THERMALLY PREPARED Pt-IrO 2 ELECTRODES

Correlation between Neutral Salt Spray (NSS) Test and Potentiostat Dynamic Test for Corrosion on Zinc Plated Steel

Initial Stage of Localized Corrosion on Zn - 5 mass% Al Alloy Coated Steels by Pulsed Photon Film Removal Technique

Laboratory Experiments in Corrosion Engineering II

Supporting Information

The Evaluation of Corrosion Behavior of AISI 347 Stainless Steel to ASTM A335 Low Alloy Steel Dissimilar Welds

Improvement of corrosion resistance of HVOF thermal sprayed coatings by gas shroud

Schottky Tunnel Contacts for Efficient Coupling of Photovoltaics and Catalysts

FORMATION OF TiO 2 THIN FILM BY ION-BEAM-MIXING METHOD AND ITS APPLICATION AS THE CORROSION PROTECTING FILM

Anhui University of Technology, School of Metallurgy and Resource, Maanshan, China. (Received 14 October 2012; accepted 28 January 2013)

Direct reduction processes for titanium oxide in mol. The final publication is available at Instructions for use

Characterisation of nickel deposits from nickel acetate bath

Assignments. 1. Prepare Galvanic series for metals and alloys in flowing sea water. Compare this with the series available for stagnant sea water.

Galvanic Corrosion of a Zn/steel Couple in Aqueous NaCl

Relationship between Hydrogen Absorption and Corrosion Behavior of Ti-6Al-4V Alloy Immersed in Acidic Fluoride Solutions

Electrochemical cells use spontaneous redox reactions to convert chemical energy to electrical energy.

Comparison between the article and script of thesis

CORROSION & ITS CONTROL -Content. Introduction Classification Galvanic series Factors affecting Protection methods Summary

ELECTROCHEMICAL AND SPONTANEOUS PASSIVATION OF THE CoCr ALLOY AS CORROSION PROTECTION

Corrosion and batteries

1 Corrosion Protection Function and Breakdown Mechanism of Passive Films on Stainless Steels

Supporting information

Corrosion Resistant Evaluation of Oxygen Solid-Solution Strengthened Pure Titanium

ELECTROCHEMISTRY OF SILICON IN CHLORO-FLUORIDE AND CARBONATE MELTS

Corrosion resistance of Au/Ni thin films coated stainless steel used for a PEFC separator

Polarization Functions of Pb-Sn-Cd Alloys Treated with Sulfuric Acid

Protective Metal Oxides that Electronically Couple Catalysts to Efficient Light Absorbers

Corrosion and inhibition of Cu-Zn alloys in NaCl solution by using permanganate and phosphate anions

Evaluation of Corrosion Resistance of Anodized Aluminum by Polarization Resistance Method

HYDROGEN UPTAKE RATES FOR GRADE 12 TITANIUM IN HOT ALKALINE BRINE MEDIA

834 E. Jafari: J. Mater. Sci. Technol., 2010, 26(9),

NASF SURFACE TECHNOLOGY WHITE PAPERS 80 (7), 1-8 (April 2016) 10th Quarterly Report April - June 2015 AESF Research Project #R-117

The Composition of the Rare Earth Based Conversion Coating Formed on AZ91D Magnesium Alloy

Supporting Information

carbon dioxide hydrogen hydrogen chloride oxygen answer... [1] [1]

Galvanic Corrosion Between AISI304 Stainless Steel and Carbon Steel in Chloride Contaminated Mortars

Synthesis and Evaluation of Electrocatalysts for Fuel Cells

CLEANING AND PREVENTION OF INORGANIC DEPOSITS IN PLATE HEAT EXCHANGERS USING PULSATING CURRENT

CORROSION AND CORROSION CONTROL An Introduction to Corrosion Science and Engineering

Pulsed Electrodeposited Nickel Cerium for Hydrogen Production Studies 54

IGCSE Chemistry: Electrochemistry and Redox Whole Unit Overview

CHEMISTRY 112 EXAM 3 JUNE 17, 2011 FORM A

Electro catalytic amorphous nickel alloy

Advanced bipolar plates without flow channels, for PEM electrolysers operating at high pressure

Electrochemistry LEC Electrogravimetric determination of copper. What you need: What you can learn about. Principle and tasks

ENERGY CARRIERS AND CONVERSION SYSTEMS Vol. II - Molten Carbonate Fuel Cells - Kouichi Takizawa

Catalytic activity of carbon-support oxide for oxygen reduction reaction catalyst in polymer electrolyte fuel

2',3-Dicarboxylato-4-Hydroxyazobenzene as Corrosion Inhibitor for Aluminium in Sodium Hydroxide

RAPID MACROCELL TESTS OF ENDURAMET 2304 STAINLESS STEEL BARS

Supporting information

ELECTROLYTIC PREPARATION AND CHARACTERIZATION OF Ni}Fe}Mo ALLOYS: CATHODE MATERIALS FOR ALKALINE WATER ELECTROLYSIS

A Study of Performance of Aluminium Anode by Addition of Zinc in Sea Water

Physiochemical Characterization of Sn-Zn Coatings Electrodeposited from an Acidic Chloride Bath in the Absence of Complexing Agent

Estimation of Corrosion Protection Condition on Buried Steel Pipeline under Cathodic Protection with IR-free Probe

RAPID MACROCELL TESTS OF 2205 AND XM-28 REINFORCING BARS

ELECTROCHEMICAL CORROSION OF TI COATINGS DEPOSITED BY WIG WELDING ON SURFACE COMPONENTS STEEL

Galvanic corrosion evaluation of 6061 aluminum coupled to CVD coated stainless steel Elizabeth Sikora and Barbara Shaw 6/9/2016

Leena Das and Der-Tau Chin Department of Chemical Engineering, Clarkson University Potsdam, New York

Investigation of Formation Process of the Chrome-free Passivation Film of Electrodeposited Zinc

Effects of Inorganic Ions for Reduction and Growth of Copper Oxides

Development of Glassy Alloy Separators for a Proton Exchange Membrane Fuel Cell (PEMFC)

Study on Triazinethiol Electropolymerized Films Prepared by Cyclic Voltammetry and Galvanostatic on Copper Alloy Surface

Dimensionally Stable Anode-Type Anode Based on Conductive p-silicon Substrate

Transcription:

The Effect of Antimony in the Intermediate IrO 2 -SnO 2 Sb 2 O 5 Oxide Layer on Titanium Substrate for Oxygen Evolution Mn 1-x-y Mo x Sn y O 2+x Anodes in Seawater Electrolysis Jagadeesh Bhattarai * Central Department of Chemistry, Tribhuvan Univ., GPO Box 2040, Kathmandu, Nepal. e-mail: bhattarai_05@yahoo.com Abstract An attempt is made to find out the optimal compositions for the intermediate oxide layer of IrO 2 -SnO 2 Sb 2 O 5 in preventing insulating titanium oxide formation on titanium substrate for the oxygen evolution Mn 1-x-y Mo x Sn y O 2+x anodes in electrolysis of 0.5 M NaCl of ph 1 at 0 A.m -2. Effects of antimony and iridium in the intermediate IrO 2 -SnO 2 Sb 2 O 5 layer are discussed. The 75 % of the iridium content in the intermediate layer of the oxygen evolution anodes can be substituted by SnO 2 and small amount of Sb 2 O 5 to increase the electronic conductivity of the intermediate layer as well as the activity of the Mn 1-x-y Mo x Sn y O 2+x /IrO 2 SnO 2 Sb 2 O 5 /Ti anodes for seawater electrolysis at ph 1. Although Sb 5+ addition is effective in decreasing the Ir 4+ concentration in the intermediate layer of the anodes, the Ir 1-x-y Sn x Sb y O 2+0.5y intermediate layers with the Sb 5+ /Sn 4+ between 0.125 0.285 in the coating solution showed excellent performance of the oxygen evolution efficiency. All the examined manganese molybdenum tin triple oxides, Mn 1-xyMo x Sn y O 2+x, prepared by anodic deposition on the IrO2 SnO 2 Sb 2 O 5 -coated titanium substrate showed around 99 % initial oxygen evolution efficiency at a current density of 0 A.m -2 in 0.5 M NaCl of ph 1 at 25 o C. Keywords: global CO 2 recycling, hydrogen production electrode, IrO 2 SnO 2 Sb 2 O 5 layer, 0.5 M NaCl, titanium substrate. Introduction It is not meaningful to decrease only the economic activity of the world for the reduction of CO 2 emissions, which induce global warming, only by efforts for energy saving and by improvements of the energy efficiency. Considering these * Corresponding author 21

facts, Hashimoto and his group of Tohoku University are proposing effective CO 2 recycling to prevent global warming and to supply abundant energy converted from solar energy, and hence they have tailored the necessary key materials, that is, anodes and cathodes for seawater electrolysis and catalysts for CO 2 methanation. 1-8 In this project, the reaction between the hydrogen produced from seawater electrolysis and global CO 2 is carried out in presence of corrosion-resistant catalysts to produce the methane gas as a source of the abundant energy. For safety production of hydrogen in seawater electrolysis, oxygen production is prerequisite without forming chlorine. In general, seawater electrolysis is practically carried out for chlorine production. Although the equilibrium potential of oxygen evolution is lower than that of chlorine evolution, the chlorine evolution is a simpler reaction than the oxygen evolution, and hence the formation of chlorine on the anode is generally unavoidable in seawater electrolysis. Nevertheless, for large-scale seawater electrolysis for prevention of global warming, environmentally harmful chlorine release is not allowed. Therefore, one of the most difficult subjects in tailoring key materials for the global CO 2 recycling was the anode for seawater electrolysis because, for the abundant energy (that is, CH 4 ) production a great quantity of chlorine emissions are not allow, and hence the anode should evolve only oxygen with very high efficiency and durability even in seawater electrolysis at very high current density. Hashimoto and his co-workers have tailored many efficient anodes prepared by thermal 9-11 and anodic deposition. 12-18 These anodes were constructed by three layers; the outer layer is the electrocatalyst of γ-mno 2 -type double or triple oxides, the intermediate layer is generally IrO 2 and the inner layer is titanium substrate. The IrO 2 intermediate layer on titanium substrate was generally formed using the butanolic solution containing 0.52 M Ir 4+. The IrO 2 layer with the same rutile structure as TiO 2 was necessary to avoid the formation of insulating titanium oxide on the titanium substrate during anodic polarization at very high current density. Iridium (IV) oxide is widely used as a dimensionally stable anode (DSA) in various electro-processes because IrO 2 acts as the effective anode and has high corrosion resistance among electroanalytically active oxides of platinum group metals. However, in order to supply a future hydrogen demand in the world, the amount of iridium is not sufficient for seawater electrolysis. The alternative materials to IrO 2 for prevention of oxidation of the titanium substrate during anodic polarization should have high stability at high potentials and the same rutile structure as TiO 2. On the other hand, tin oxide (SnO 2 ) has the rutile structure and is more stable than IrO 2. However, the electronic conductivity of SnO 2 is very low as compared to IrO 2. Therefore, the electronic conductivity of the tin (IV) oxide containing intermediate layer will be improved by the addition of Sb 2 O 5. Thus, tin and antimony were thought to be candidates of alternative elements to iridium in the intermediate oxide layer. In this context, present work is focused to study the effects 22

of antimony and iridium in the intermediate IrO 2 -SnO 2 Sb 2 O 5 layer on titanium substrate for oxygen evolution Mn 1-x-y Mo x Sn y O 2+x anodes in seawater electrolysis. The present study is aimed to find out the optimal compositions for the intermediate oxide layer of the IrO 2 -SnO 2 Sb 2 O 5 in preventing insulating titanium oxide formation on titanium substrate for the oxygen evolution Mn 1-x-y Mo x Sn y O 2+x anodes in electrolysis of 0.5 M NaCl of ph 1 at 0 A.m -2. Experimental Methods Punched titanium metal substrate was immersed in a 0.5 M HF solution for 5 min to remove air-formed oxide film, rinsed with de-ionized water and then subjected for surface roughening by etching in 11.5 M H 2 SO 4 solution at 80 0 C until hydrogen evolution was ceased due to the coverage of the surface by titanium sulfate. Titanium sulfate on the titanium surface was removed by washing under tap water for about 1 hour. Then the etched-titanium sheet was used as substrate for coating of intermediate oxide layer. Chloroiridic acid (H 2 ), Tin (IV) chloride and antimony (V) chloride solutions having the concentration of 0.1 M (called as % solution in this study) each were prepared in butanol as a stock solution. The stock solutions of Chloroiridic acid, tin (IV) chloride and antimony (V) chloride were mixed to prepare the coating solution for intermediate oxide layer having different amounts of iridium, tin and antimony. The amounts of iridium and antimony in the coating solution were ranges from 0.005 to 0. M (that is, 5- % Ir 4+ ) and from 0.001 to 0.085 M (that is, 1-85 % Sb 5+ ), respectively. The coating solution was used for coating on the etched-titanium substrate with a brush, dried at 80 0 C for 10 min, and then baked at 450 0 C for 10 min in air. This coating procedure was repeated for three times so as to form the intermediate oxide layers of IrO 2 -SnO 2 Sb 2 O 5 on titanium substrate. This specimen was finally baked at 450 0 C for 1 h in air. The presence of the IrO 2 -SnO 2 Sb 2 O 5 layer is necessary to prevent the formation of insulating titanium oxide between electrocatalytically active substances and the titanium substrate during electodeposition and electrolysis of seawater at high current density for a long time. This IrO 2 -SnO 2 Sb 2 O 5 coated titanium substrate was cut into 16 x 75 x 1 mm 3 as suitable electrode and a titanium wire was spot-welded to its edge. This is called the intermediate IrO 2 -SnO 2 Sb 2 O 5 /Ti substrate. The intermediate IrO 2 -SnO 2 Sb 2 O 5 /Ti substrate specimen was cleaned by anodic polarization at the current density of 0 A.m -2 for 5 min in 10 M NaOH and then electroanalytically activated at 0 A.m -2 for 5 min in 1 M H 2 SO 4 at room temperature. The Mn 1-x-y Mo x Sn y O 2+x anodes were anodically deposited on the clean and activated IrO 2 -SnO 2 Sb 2 O 5 /Ti substrate at 600 A.m -2 in the solution containing 0.2 M MnSO 4.5H 2 O+0.003 M Na 2 MoO 4.2H 2 O+0.006 M SnCl 4.2H 2 O at ph -0.1 and 90 0 C for 90 minutes (3 x 30 min). The electrodeposition of the Mn 1-x-y Mo x Sn y O 2+x 23

anodes was carried out by exchanging fresh electrolyte for every 30 minutes. The ph of the electrolyte was initially adjusted to -0.1 by adding concentrated H 2 SO 4. An anode compartment was an alumina cylindrical diaphragm and a cathode was a pair of 316 stainless steel sheets set on the outside of the diaphragm in the cell so as to put the intermediate oxide layer-coated titanium substrate in the diaphragm between the stainless steel sheets. The oxygen evolution efficiency was measured by electrolysis at constant current density of 0 A.m -2 in 300 ml of 0.5 M NaCl solution of ph 1 at 25 o C until the amount of charges of 300 coulombs was passed. The amount of oxygen evolved was determined as the difference between the total charge passed and the charge for chlorine formation during electrolysis as described elsewhere. 19,20 Amount of chlorine formed was analyzed by idiomatic titration of chlorine and hypochlorite. Galvanostatic polarization curve of the Mn 1-x-y Mo x Sn y O 2+x /IrO 2 SnO 2 Sb 2 O 5 /Ti anodes was measured in 0.5 M NaCl solution of ph 1 at 25 o C. The ohmic drop was corrected using a current interruption method. The potential written in this paper hereafter is the overpotential and relative to Ag/AgCl reference electrode with saturated KCl solution. Results and Discussion Figure 1 shows the initial oxygen evolution efficiency of the electrodeposited Mn 1-x-y Mo x Sn y O 2+x /IrO 2 SnO 2 Sb 2 O 5 /Ti anodes measured at the current density of 0 A.m -2 in 0.5 M NaCl of ph 1 at 25 o C, as a function of the concentration of Sb 5+ in the coating solution. Amounts of iridium and antimony in the coating solution were fixed in the range of 0.005 0. M (that is, 5 % Ir 4+ ) and of 0.001 0.085 M (that is, 1 85 %) Sb 5+, respectively. The total concentrations of Sn 4+ and Sb 5+ in the coating solution were also fixed in the range of 0.095 M 0.040 M (that is, 95 40 % of tin and antimony). The initial oxygen evolution efficiency of all the examined Mn 1-x-y Mo x Sn y O 2+x anodes electrodeposited on the intermediate IrO 2 SnO 2 Sb 2 O 5 layer containing less than 0.050 M (that is, 50 %) Sb 5+ is around 99 % or high. A further increase in the amount of Sb 5+ in the intermediate oxide layer (that is, more than 50 % Sb 5+ ), the initial oxygen evolution efficiency of the anodes is also decreased with increasing Sb 5+ content in the coating solution. In general, the Mn 1-x-y Mo x Sn y O 2+x anodes, those were deposited on the intermediate oxide layers of IrO 2 SnO 2 Sb 2 O 5 containing less than 0.020 M (that is, 20 %) Sb 5+ in the coating solutions, show the highest initial oxygen evolution efficiency. These results revealed that small additions of Sb 5+ in the intermediate IrO 2 SnO 2 Sb 2 O 5 layer on titanium substrate seems to be effective for the high oxygen evolution efficiency of the Mn 1-x-y Mo x Sn y O 2+x anodes. However, it is necessary to study the 24

stability test of these electrodes for long time electrolysis that will be discussed subsequently in future studies. Initial Oxygen Evolution Efficiency Initial Oxygen Evolution Efficiency % Ir 4+ 90 [SbCl 5 ] in Coating Solution / mole of ph 1 at 0 A.m -2 0.005M H 2 +(1-x)0.095M SnCl 4 +(x)0.095m SbCl 5 Sn 4+ +Sb 5+ = 0.095M % Ir 4+ 15% Ir 4+ 0.015M H 2 +(1-x)0.085M SnCl 4 +(x)0.085m SbCl 5 of ph 1 at 0 A.m -2 Sn 4+ +Sb 5+ = 0.085M % Ir 4+ 0 0.02 0.04 0.06 0.08 0.1 of ph 1 at 0 A.m -2 0.010M H 2 +(1-x)0.090M SnCl 4 +(x)0.090m SbCl 5 10% Ir 4+ [SbCl 5 ] in Coating Solution / mole Sn 4+ +Sb 5+ = 0.090M % Ir 4+ 0 0.02 0.04 0.06 0.08 0.1 of ph 1 at 0 A.m -2 0.024M H IrCl +(1-x)0.076M SnCl +(x)0.076m SbCl 2 6 4 5 24% Ir 4+ Sn 4+ +Sb 5+ = 0.076M Initial Oxygen Evolution Efficiency % Ir 4+ 40% Ir 4+ 0.040M H 2 +(1-x)0.060M SnCl 4 +(x)0.060m SbCl 5 of ph 1 at 0 A.m -2 Sn 4+ +Sb 5+ = 0.060M Concentration of SbCl 5 in Coating Solution / % 60% Ir 4+ of ph 1 at 0 A.m -2 0.060M H 2 +(1-x)0.040M SnCl 4 +(x)0.040m SbCl 5 Sn 4+ +Sb 5+ = 0.040M Concentration of SbCl 5 in Coating Solution / % Figure 1: Changes in oxygen evolution efficiency of the electrodeposited Mn 1-x-y Mo x Sn y O 2+x anodes on the intermediate IrO 2 SnO 2 Sb 2 O 5 layer containing 0.005 0.060 M (5-60 %) iridium in 0.5 M NaCl of ph 1 at the current density of 0 A.m -2, as a function of antimony content in the coating solution. The oxygen evolution efficiency of the anodes containing 10, 15, 24, 40, 60 and % Ir 4+ only without Sb 5+ and Sn 4+ in the coating solutions is also shown for comparison. % Ir 4+ 25

Figure 2 shows IR-corrected galvanostatic polarization curves measured in 0.5 M NaCl solution of ph 1 for the Mn 1-x-y Mo x Sn y O 2+x anodes deposited on the IrO 2 SnO 2 Sb 2 O 5 /Ti substrate prepared by using the coating solution with different concentrations of antimony. The polarization curves of all the examined anodes shift upwards with a decrease in the concentrations of antimony in the intermediate layer, indicating the increase in the activity of the anodes. The change in the oxygen overpotential at 0 A.m -2 as a function of the concentration of Sb 5+ in the coating solution is also shown in Fig. 3. In particular, the overpotential is clearly increased with increasing the concentration of antimony in the intermediate layer of the Mn 1-x-y Mo x Sn y O 2+x /IrO 2 SnO 2 Sb 2 O 5 /Ti anodes, when the concentration of the Ir 4+ is 0.014 M (15%) or less content in the intermediate layer of the anodes. On the other hand, the oxygen overpotentials of the anodes containing 0.024 0.060 M (24 60 %) Ir 4+ in the intermediate layers are very close to that of the 0. M ( %) Ir 4+ only without tin and antimony contents in the coating solution, and are almost independent with the concentrations of Sb 5+ up to about 0.040 M (40 %) of antimony. These results revealed that ¾ th of the iridium content in the intermediate layer of the oxygen evolution anodes can be substituted by SnO 2 and Sb 2 O 5 to increase the electronic conductivity of the intermediate layer as well as the activity of the oxygen evolution of the Mn 1-x-y Mo x Sn y O 2+x /IrO 2 SnO 2 Sb 2 O 5 /Ti anodes for seawater electrolysis at ph 1 if the ratios of the Sb 5+ and Sn 4+ are fixed in the ranges of 0.125 to 0.285 in the intermediate IrO 2 SnO 2 Sb 2 O 5 layer of the anodes. Figure 4 shows the initial oxygen evolution efficiency of the electrodeposited Mn 1-x-y Mo x Sn y O 2+x /IrO 2 SnO 2 Sb 2 O 5 /Ti anodes measured at the current density of 0 A.m -2 in 0.5 M NaCl of ph 1 at 25 o C, as a function of the concentration of Ir 4+ in the coating solution. The ratios of Sb 5+ and Sn 4+ (that is, Sb 5+ /Sn 4+ ) in the coating solutions were also fixed in the ranges of 0.022 0.800 as shown in Figs 4(a) (d). The initial oxygen evolution efficiency of all the examined Mn 1-x-y Mo x Sn y O 2+x anodes on the intermediate layer formed from 0.015 0.060 M (that is, 15 60 %) Ir 4+ solution is about 99 % and independent of the concentration of iridium in the intermediate layer. However, a slight decrease in the initial oxygen evolution efficiency of the anodes on the intermediate layer formed from 0.005 0.010 M (5 10 %) Ir 4+ in the coating solution is clearly observed, particularly for those anodes deposited on the intermediate IrO 2 SnO 2 Sb 2 O 5 layer containing very small amount of Sb 5+ (that is, Sb 5+ /Sn 4+ = 0.022 as shown in Fig. 4. a) and very high amount of Sb 5+ (that is, Sb 5+ /Sn 5+ = 0.800 as shown in Fig. 4.d) in the coating solution. These results revealed that both very small and high amounts of antimony addition in the intermediate IrO 2 SnO 2 Sb 2 O 5 layer of the Mn 1-x-y Mo x Sn y O 2+x /IrO 2 SnO 2 Sb 2 O 5 /Ti anodes are not effective to decrease the use of IrO 2, maintaining the high activity of oxygen evolution in seawater at ph 1. Consequently, the ratio of the Sb 5+ /Sn 5+ should be in between 0.125 to 0.285 in the intermediate layer for the most effective Mn 1-x-y Mo x Sn y O 2+x /IrO 2 SnO 2 Sb 2 O 5 /Ti anodes for seawater electrolysis. 26

electrodeposition in 0.2M Mn 2+ +0.003M Mo 6+ +0.006M Sn 4+ at 90 o C and 600 A.m -2 for 90 minutes (3 x 30 min.); soloution of ph 1 at 25 o C [Ir 4+ ]= 0.015M (15% Ir) [Ir 4+ ]= 0.024M (24% Ir) [Sb 5+ ] % Ir only 0.0018M ( 1.8% Sb) 0.00M ( 9.4% Sb) 0.0188M (18.8% Sb) 0.0378M (37.8% Sb) 0.0472M (47.2% Sb) 0.0662M (66.2% Sb) 0.0756M (75.6% Sb) [Sb 5+ ] % Ir only 0.0016M ( 1.6%) 0.0084M ( 8.4%) 0.0168M (16.8%) 0.0340M (34.0%) [Ir 4+ ]= 0.040M (40% Ir) [Ir 4+ ]= 0.060M (60% Ir) [Sb 5+ ] % Ir only 0.0013M ( 1.3%) 0.0068M ( 6.8%) 0.0132M (13.2%) 0.0332M (33.20%) [Sb 5+ ] % Ir only 0.0009M ( 0.9%) 0.0044M ( 4.4%) 0.0088M ( 8.8%) 0.0176M (17.6%) Figure 2: Galvanostatic polarization curves measured in 0.5 M NaCl of ph 1 for Mn 1-x-y Mo x Sn y O 2+x electrodes prepared by anodic deposition on the intermediate IrO 2 SnO 2 Sb 2 O 5 layer with different amounts of IrO 2, SnO 2 and Sb 2 O 5. 27

Oxygen Over Potential at 0 A.m -2 ( V vs Ag/AgCl) 2.7 2.5 2.3 2.1 1.9 1.7 1.5 1.3 1.1 electrodeposition in Mn 2+ +M o 6+ +Sn 4+ ;at 90 o C for 90 min. 0.1M Ir 4+ only of ph 1 (1-x-y)0.1M H IrCl +(x)0.1m SnCl +(y)0.1m SbCl 2 6 4 5 28 [Ir 4+ ] Ir=0.005M ( 5% ) Ir=0.010M (10%) Ir=0.015M (15%) Ir=0.024M (24%) Ir=0.040M (40%) Ir=0.060M (60%) 0.1M (% ) Ir only Concentration of SbCl 5 / % Figure 3: Changes in oxygen overpotential at the current density of 0 A.m -2 in 0.5 M NaCl solution of ph 1 for the Mn 1-x-y Mo x Sn y O 2+x anodes prepared by anodic deposition on the intermediate IrO 2 SnO 2 Sb 2 O 5 layers with different amounts of Ir 4+ and Sn 4+, as a function of antimony in the coating solution. Figure 5 shows IR-corrected galvanostatic polarization curves measured in 0.5 M NaCl solution of ph 1 at 25 o C for the electrodeposited Mn 1-x-y Mo x Sn y O 2+x anodes on the IrO 2 SnO 2 Sb 2 O 5 /Ti substrate prepared by using the coating solution with different concentrations of iridium (that is, 5-% Ir 4+). In the same time, effects of the Sb 5+ /Sn 4+ ratios in the intermediate layer are also studied. The polarization curves of those anodes deposited on the intermediate layer containing very low and high amounts of antimony (that is, Sb 5+ /Sn 4+ = 0.022 and Sb 5+ /Sn 4+ = 0.800) shift upwards with increasing the concentration of iridium in the intermediate layer, indicating the increase in the activity of the anodes with increasing the iridium content in the intermediate layer of these oxygen evolution anodes. However, there is no clear shift of the polarization cures, with iridium content, of those anodes which are electrodeposited on the intermediate layers containing the Sb 5+ /Sn 4+ ratios between 0.125 0.285. The change in the oxygen overpotential at 0 A.m -2 as a function of the concentration of Ir 4+ in the coating solution is also shown in Fig. 6. There is almost no change of the oxygen overpotential with decreasing the concentration of iridium upto 0.024 M (24 % Ir) and is almost same as that of 0. M ( %) Ir 4+ without tin and antimony in the coating solution. On the other hand, the increase of the oxygen overpotential is clearly observed if the concentration of iridium in the intermediate layer is less than 0.015 M (15 %) as shown in Fig. 6. In particular, the increase of the overpotential is more significantly observed for those anodes deposited on the IrO 2 SnO 2 Sb 2 O 5 /Ti layer containing very high and very low amounts of antimony. These results revealed that about ¾ th of the iridium can be substituted by SnO 2 and addition of

antimony should not be too high and low to maintain the high electronic conductivity of the intermediate oxide layer of Mn 1-x-y Mo x Sn y O 2+x /SnO 2 Sb 2 O 5 /Ti anodes for seawater electrolysis at high current density. Conclusions An attempt is made to reduce the use of IrO 2 by the IrO 2 SnO 2 Sb 2 O 5 intermediate layer and to find out the optimal compositions for the intermediate oxide layer which is necessary to avoid the growth of insulating titanium oxide on the titanium substrate for oxygen evolution γ-mno 2 type Mn 1-x-y Mo x Sn y O 2+x anodes in 0.5 M NaCl of ph 5 at 25 o C. The following conclusions are drawn from the present study: Initial Oxygen Evolution Efficiency Initial Oxygen Evolution Efficiency [H 2 ] in Coating Solution / mole of ph 1 at 0 A.m -2 (1-x-y)0.1M H 2 +(x)0.1m SnCl 4 +(y)0.1m SbCl 5 (a) Sb 5+ /Sn 4+ = 0.022 of ph 1 at 0 A.m -2 (1-x-y)0.1M H 2 +(x)0.1m SnCl 4 +(y)0.1m SbCl 5 (c) Sb 5+ /Sn 4+ = 0.285 Concentration of H 2 in Coating Solution [H 2 ] in Coating Solution / mole of ph 1 at 0 A.m -2 (1-x-y)0.1M H 2 +(x)0.1m SnCl 4 +(y)0.1m SbCl 5 (b) Sb 5+ /Sn 4+ = 0.125 0 0.02 0.04 0.06 0.08 0.1 of ph 1 at 0 A.m -2 (1-x-y)0.1M H 2 +(x)0.1m SnCl 4 +(y)0.1m SbCl 5 (d) Sb 5+ /Sn 4+ = 0.800 Concentration of H IrCl in Coating Solution 2 6 Figure 4: Changes in oxygen evolution efficiency of the Mn 1-x-y Mo x Sn y O 2+x electrodes prepared by anodic deposition on the intermediate IrO 2 SnO 2 Sb 2 O 5 laye (with the Sb 5+ /Sn 4+ = 0.022 0.800) in 0.5 M NaCl of ph 1 at the current densit of 0 A.m -2, as a function of iridium conten. 29

electrodeposition in 0.2M Mn 2+ +0.003M Mo 6+ +0.006M Sn 4+ at 90 o C and 600 A.m -2 for 90 minutes (3 x 30 min.); soloution of ph 1 at 25 o C [Sb 5+ ]/[Sn 4+ ] = 0.022 [Sb 5+ ]/[Sn 4+ ] = 0.125 [Ir 4+ ] 0.005 M ( 5.0%) 0.010 M (10.0%) 0.015 M (15.0%) 0.024 M (24.0%) 0.040 M (40.0%) 0.060 M (60.0%) % Ir only [Ir 4+ ] 0.005 M ( 5.0%) 0.010 M (10.0%) 0.015 M (15.0%) 0.024 M (24.0%) 0.040 M (40.0%) 0.060 M (60.0%) % Ir only [Sb 5+ ]/[Sn 4+ ] = 0.285 [Sb 5+ ]/[Sn 4+ ] = 0.800 [Ir 4+ ] 0.005 M ( 5.0%) 0.010 M (10.0%) 0.015 M (15.0%) 0.024 M (24.0%) 0.040 M (40.0%) 0.060 M (60.0%) % Ir only [Ir 4+ ] 0.005 M ( 5.0%) 0.010 M (10.0%) 0.015 M (15.0%) 0.024 M (24.0%) 0.040 M (40.0%) 0.060 M (60.0%) % Ir only Figure 5: Galvanostatic polarization curves measured in 0.5 M NaCl of ph 1 for Mn 1-x-y Mo x Sn y O 2+x electrodes prepared by anodic deposition on the intermediate IrO 2 SnO 2 Sb 2 O 5 layer with different amounts of IrO 2, SnO 2 and Sb 2 O 5. 30

2.7 Oxygen Over Potential at 0 A.m -2 ( V vs Ag/AgCl) 2.5 2.3 2.1 1.9 1.7 1.5 1.3 (1-x-y)0.1M H 2 +(x)0.1m SnCl 4 +(y)0.1m SbCl 5 y/x = [Sb 5+ ]/[Sn 4+ ] 0.022 0.125 0.285 0.800 electrodeposition in Mn 2+ +Mo 6+ +Sn 4+ ;at 90 o C for 90 min. of ph 1 1.1 Concentration of H 2 / % % Ir 4+ only Figure 6: Changes in oxygen overpotential at the current density of 0 A.m -2 in 0.5 M NaCl of ph 1 for Mn 1-x-y Mo x Sn y O 2+x anodes prepared by anodic deposition on the intermediate IrO 2 SnO 2 Sb 2 O 5 layers with different amounts of Sn 4+ and Sb 5+, as a function of the iridium content in coating solution. The oxygen overpotential of the anode containing % Ir 4+ only without tin and antimony in the intermediate layer is also shown for comparison. 1. The addition of SnO 2 with some amounts of Sb 2 O 5 to the intermediate layer is effective to decrease the use of IrO 2 to about 1/4, maintaining the high electronic conductivity of the intermediate layer and the high activity of oxygen evolution of the anodes for seawater electrolysis at ph 1. 2. Although Sb 5+ addition is effective in decreasing the Ir 4+ concentration in the intermediate layer of the Mn 1-x-y Mo x Sn y O 2+x /SnO 2 Sb 2 O 5 /Ti anodes, the Ir 1- x-ysn x Sb y O 2+0.5y intermediate layers with the Sb 5+ /Sn 4+ between 0.125 0.285 in the coating solution showed excellent performance of the oxygen evolution efficiency. Acknowledgements The author would like to express his sincere gratitude to Emeritus Professor Dr. K. Hashimoto of Tohoku University and Tohoku Institute of Technology, Sendai, Japan for providing the research facilities of coating and an opportunity to visit Tohoku Institute of Technology, Japan as a Post-doctoral Research Fellow. References 1. K. Hashimoto, Mater. Sci. Eng., 19,A179/A180,27-30. 31

2. K. Hashimoto, Trans. Mater. Res. Soc. Jpn., 19,18A,35-40. 4. K. Hashimoto, E. Akiyama, H. Habazaki, A. Kawashima, M. Komori, K. Shimamura, N. Kumagai, Sci. Rep. Res. Inst. Tohoku Univ., 1997,A4,153. 5. K. Hashimoto, M. Yamasaki, K. Fujimura, T. Matsui, K. Izumiya, M. Komori, A.A. Al-Moneim, E. Akiyama, H. Habazaki, N. Kumagai, A. Kawashima, K. Asami, Mater. Sci. Eng., 1999,A267,200-206. 6. K. Hashimoto, H. Habazaki, M. Yamasaki, S. Meguro, S. Sasaki, H. Katagiri, T. Matsui, K. Fujimura, K. Izumiya, N. Kumagai and E. Akiyama, Mater. Sci. Eng., 2001,A304-306,88-. 7. K. Hashimoto, M. Yamasaki, S. Meguro, S. Sasaki, H. Katagiri, K. Izumiya, N. Kumagai, H. Habazaki, E. Akiyama, K. Asami, Corros. Sci., 2002,44,371-386. 8. K. Hashimoto, in Corrosion and Electrochemistry of Advanced Materials; Electrochemical Soc. Transactions, 2006,1(4),533. 9. K. Izumiya, E. Akiyama, H. Habazaki, N. Kumagai, A. Kawashima, K. Asami, K. Hashimoto, J. Appl. Electrochem., 1997,27,1362-1368. 10. K. Izumiya, E. Akiyama, H. Habazaki, N. Kumagai, A. Kawashima, K. Asami, K. Hashimoto, Mater. Trans. (JIM), 1997,38,899-905. 11. K. Izumiya, E. Akiyama, H. Habazaki, N. Kumagai, A. Kawashima, K. Asami, K. Hashimoto, Mater. Trans. (JIM), 19,39,308. 12. K. Izumiya, E. Akiyama, H. Habazaki, N. Kumagai, A. Kawashima, K. Asami, K. Hashimoto, Electrochim. Acta, 19, 43, 3303-3312. 13. K. Fujimura, K. Izumiya, A. Kawashima, H. Habazaki, E. Akiyama, N. Kumagai, K. Hashimoto, J. Appl. Electrochem., 1999,29,765-771. 14. K. Fujimura, T. Matsui, K. Izumiya, N. Kumagai, E. Akiyama, H. Habazaki, A. Kawashima, K. Asami, K. Hashimoto, Mater. Sci. Eng., 1999,A267,254-259. 15. K. Fujimura, T. Matsui, H. Habazaki, A. Kawashima, N. Kumagai, K. Hashimoto, Electrochim. Acta, 2000,45,2297-2303. 16. H. Habazaki, T. Matsui, A. Kawashima, K. Asami, N. Kumagai, K. Hashimoto, Script. Mater., 2001,44,1659-1662. 17. N. A. Abdel Ghany, N. Kumagai, S. Meguro, K. Asami and K. Hashimoto, Electrochim. Acta, 2002,48,21-28. 18. A. A. El-Moneim, N. Kumagai, K. Asami and K. Hashimoto, Mater. Trans.(JIM), 2005,46,309. 19. J. Bhattarai, H. Shinomiya, Z. Kato, K. Izumiya, N. Kumagai and K. Hashimoto, in Proc. 54 th Japan Conf. Materials and Environments, Japan Society of Corrosion Engineers, Hiroshima, Japan. 2007,C-207,345-348. 20. N. Kumagai, Y. Samata, A. Kawashima, K. Asami, K. Hashimoto, J. Appl. Electrochem., 17,17,347. 32