क य म हर वभ ग 2 हम र स दभ: स एमड 2/16: वषय: आई एस क लए परण एव नरण क य जन, ड क: एसटआई/15852/2,अग(त 2016.

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Transcription:

क य म हर वभ ग 2 हम र स दभ: स एमड 2/16: 15852 06 09 2016 वषय: आई एस 15852 क लए परण एव नरण क य जन, ड क: एसटआई/15852/2,अग(त 2016. सम धक र व र अन म #दत %ल'ड ड प +लए,टर स ब न वद/य1 क +लए कम ज क कपड़ (आई एस 15852:2009) क +लए परण एव 9नरण क: य जन, एसटआई (ड क:एसटआई/15852/2,अग,त 2016, त र त क य =वयन ह त स ल>न ह (अAण प छक यल ) व C. ब (क.म.Eव. 2).म ख (स एमड 2) (ह(त /-) सभ 4 य/श ख /टए6सड /एमएसड क य 7लय8 क प9रच लत 9त+लEप : आई ट एस क ब आईएस व बस इट/इ H न ट पर अपल ड करन क +लए CENTRAL MARKS DEPARTMENT-2 Our Ref: CMD-2/16:15852 06 09 2016 Please find enclosed Scheme of Testing & Inspection, STI Doc: STI/15852/2, August2016 for Textile Polyester Blended Woven shirting for Uniforms as per IS 15852:2009 duly approved by Competent Authority,for immediate implementation. Head (CMD-2)(sd/-) Circulated to All BOs/ROs/TXD/MSD Head (ITS): for hosting on intranet please. (Arun Pucchakayala) Scientist-B, CMD-2

SCHEME OF TESTING AND INSPECTION FOR CERIFICATION OF TEXTILES POLYESTER BLENDED WOVEN SHIRTING FOR UNIFORMS ACCORDING TO IS 15852:2009 1.0 Laboratory - A laboratory shall be maintained which shall be suitably equipped and staffed to carry out the different tests in accordance with the methods given in the Indian Standards. 2.0 Test Records - All records of analysis and tests shall be kept in suitable forms approved by the Bureau of Indian Standards. 2.1 Copies of any records that may be required by BIS shall be made available at any time on request. 2.2 All the testing equipment/measuring instruments shall be periodically checked and calibrated as appropriate and records of such checks/ calibration shall be maintained. 3.0 Quality Control - 3.1 It is recommended that, as far as possible, Statistical Quality Control (SQC) methods may be used for controlling the quality of the products as envisaged in this Scheme [See IS 397 (Part 1), IS 397 (Part 2) and IS 397 (Part 3)]. 3.2 In addition, efforts should be made to gradually introduce a Quality Management System in accordance with IS/ISO 9001. 4.0 Standard Mark - The Standard Mark(s) as given in Column (l) of the first Schedule of the licence shall be stamped or stenciled on face plaint of each piece/cutoff fabric as also, at every meter near one of the selvedges of the fabric and also on bales/case of fabric as the case may be provided always that the said fabric to which the Mark is thus applied conforms to every requirement of the specification. 5.0 Marking In additions, the following information shall be given on each piece/cut and bale/case of fabric. a) Name of the material and blend composition; b) c) Nominal length and width; Mass of base fabric without finishes (g/m 2 ); d) Manufacturer s name, initials or trade mark; e) Month and year of manufacture; f) Any other information required by the law in force; and g) BIS Licence No. (CM/L --------------------------); 5.1 The manufacturer shall comply with the requirements of cl. 5.2 of IS 15852 with respect to instructions for proper care and maintenance of woven shirting. 1

6.0 Packing The woven shirting shall be packed in conformity with the procedure, laid down in IS 2194, or IS 2195 or as agreed upon between the buyer and seller. 7.0 Yarn The yarn used in the manufacture of fabric shall conform to the requirement of clause 3.1 of the specification. 8.0 Level of Control - The tests as indicated in Table 1 and at levels of control specified there in shall be carried out on the whole production of the factory covered by the scheme and appropriate records and charts maintained in accordance with clause 2.0 above. All production which conforms to the Indian Standard and covered by this licence shall be marked with Standard Mark of the Bureau. 9.0 Control Unit For the purpose of this scheme, a control unit is defined as the entire quantity of Polyester blended woven shirting for uniform of the same type & composition and processed under similar conditions in single day. 10.0 In case a sample fails in respect to breaking strength requirement, two more samples shall be drawn and tested for that requirement. The Control Unit shall be marked only if both the samples conform the requirements specified. In case of any failure control unit represented by these samples shall be rejected and not marked. 11.0 In respect of all the clauses of this specification and at all stages of manufacture, the factory shall maintain appropriate controls and checks to ensure that the product conforms to the various requirements of the specification. 12.0 Rejection - A separate record shall be maintained giving information relating to the rejection of units of Textile Polyester blended woven shirting for uniform, which do not conform to the specification and the method of their disposal. Such material, if packed in containers, shall in no case be stored together with that conforming to the specification. 13.0 Samples - The licensee shall supply, free of charge, the sample or samples required in accordance with the Bureau of Indian Standards (Certification) Regulations from his factory or godown. BIS shall pay for the samples taken by it from the open market. 14.0 Replacement - Whenever a complaint is received soon after the goods with the Standard Mark have been purchased and used, and if there is adequate evidence that the goods have not been misused, defective goods or their components shall be replaced or repaired free of cost by the licensee in case the complaint is proved to be genuine and the warranty period (where applicable) has not expired. The final authority to judge conformity of the product to the Indian Standard shall be with BIS. The firm should have its own complaint investigation systems as per IS/ISO10002. 15.0 In the event of any damages caused by the goods bearing the Standard Mark, or claim being filed by the consumer against BIS Standard Mark and not "conforming to" the relevant Indian Standard, entire liability arising out of such non-conforming product shall be of licensee and BIS shall not in any way be responsible in such cases. 2

16.0 Stop Marking - The marking of the product shall be stopped under intimation to BIS, if at any time, there is some difficulty in maintaining the conformity of the product to the specification or the testing equipment goes out of order. The marking may be resumed as soon as the defects are removed under intimation to BIS. The marking of the product shall be stopped immediately if directed to do so by BIS for any reason. The marking may then be resumed only after permission by BIS. The information regarding resumption of marking shall also be sent to BIS. 17.0 Production Data - The licensee shall send to BIS as per the enclosed proforma-1 to be authenticated by a Chartered Accountant or by the manufacturer by giving an affidavit /undertaking, a statement of quantity produced, marked and exported by him and the trade value thereof at the end of each operative year of the licence. 3

IS 15852:2009 TEXTILES POLYESTER BLENDED WOVEN SHIRTING FOR UNIFORMS Table 1 Levels of Control (Para 8 of the Scheme of Testing and Inspection) LEVELS OF TEST DETAILS CONTROL Test Method No. of Lot Size Frequency Remarks Samples Clause Requirements Clause Reference 3.1& Table 1 Yarn 3.1 15852:2009 - - Each No testing is required if the consignment material is ISI marked or else accompanied by a test certificate from the Manufacturer. Table Nominal count of warp - IS 3442 One One Control Every Control Unit 1. (i) and weft yarns (for guidance only) Unit (ii) Length - IS 1954 Each Cut - Every Control Unit (iii) Overall Width - IS 1954 One One Control Unit Every Control Unit (iv) (v) Threads/dm a) warp b) weft - IS 1963 Two One Control Unit Every Control Unit Mass of base fabric without finishes (g/m 2 ) - IS 1964 2 One Control Unit Every Control Unit (vi) Fibre Composition: a) Polyester - 2 bobbins of A day s Once a week or earlier, Fiber composites shall be yarn production of wherever there is a tested at yarn stage. In case one count of mixing change, if the yarn is bought from outside 4

yarn of same blending is done at for fibre Composition the IS 3416 (Pt 1) quality Blow Room stage. If acceptance of yarn for b) Viscose/Cotton the blending is done at further processing shall be on Draw Frame stage, this the basis of sampling and requirement has to be Criteria for conformity. tested every day. 5

IS 15852:2009 TEXTILES POLYESTER BLENDED WOVEN SHIRTING FOR UNIFORMS Table 1 Levels of Control (Para 8 of the Scheme of Testing and Inspection) TEST DETAILS LEVELS OF CONTROL Test Method No. of Lot Size Frequency Remarks Samples Clause Requirements Clause Reference (vii) Breaking strength in Warpway and Weftway - IS 1969 (Part 1) 1 One Control Every Control Unit If sample fails, two more Unit samples for the same control unit shall be drawn and tested. Both samples shall pass the test other wise the control unit is rejected. (viii) Tear strength - IS 6489 (Part 1) 1 -do- Every Control Unit (ix) Dimensional stability to dry - IS 12170 1 One Control Once a week heat Unit (xi) Crease recovery angle in dry state,degrees (Initially and after three repeated washes) - IS 4681 1 -do- -do- (xii) Pilling resistance - IS 10971 (Part 1) 2 -do- -do- (xiii) Dimensional change on washing in warpway and weftway - Annex D of IS 15852 1 -do- -do- (xiv) Abrasion resistance - IS 12673 1 -do- -do- (xv) ph value of aqueous extract - IS 1390 1 -do- -do- 6

Clause Requirements IS 15852:2009 TEXTILES POLYESTER BLENDED WOVEN SHIRTING FOR UNIFORMS Table 1 Levels of Control (Para 8 of the Scheme of Testing and Inspection) TEST DETAILS LEVELS OF CONTROL Test Method No. of Lot Size Frequency Remarks Samples Clause Reference xvi) Minimum colour fastness ratings to - IS 2454 or 2 One Control Once a year* a) Light IS 686 Unit b) Washing Test C (3) IS/ISO 105 C10 2 -do- Once a week (i) Change in colour - (ii) Staining of adjacent fabric c) Dry heat at 150 ± 2 o C (Change in colour) - IS 4636 2 -do- -do- d) Perspiration (Acidic and alkaline) (i) Change in colour - IS 971 (see note 1) 2 -do- -do- (ii) Staining of adjacent fabric e) Rubbing (i) Dry - IS 766 2 -do- -do- (ii) Wet f) Hot Pressing (i) Change in colour - IS 689 4 -do- -do- (ii) Staining of adjacent fabric 7

IS 15852:2009 TEXTILES POLYESTER BLENDED WOVEN SHIRTING FOR UNIFORMS Table 1 Levels of Control (Para 8 of the Scheme of Testing and Inspection) TEST DETAILS LEVELS OF CONTROL Test Method No.of Lot Size Frequency Remarks Clause Requirements Clause Reference samples 3.2 Cloth 3.2 IS 15852 2 One control unit Every control unit Soil release Annex C IS 15852 1 One Control Unit Once in a month if agreed to between the 4.2 Efficiency (Optional) buyer and the seller 4.3 Anti-Bacterial 4.3 IS 15852 1 One Control Unit Once in a month if agreed to between the Activity Value ISO 20743 (Optional) buyer and the seller Note 1: IS 971 was withdrawn and superseded by IS/ISO 105 E04:2008. *Note 2. In the first instance, samples for each colour and shade shall be drawn and tested either in independent laboratory or in laboratory of manufacturer, in case if facility exists. Those colours and shades shall be marked only if they conform to the relevant requirement of the specification. Afterwards, an undertaking to the effect that there shall be no change in brand, colour, shade and processing conditions shall be obtained from the manufacturer. However, two samples drawn from each colour & shade shall be got tested once a year in an independent laboratory or in laboratory of manufacturer, in case if facility exists. 8

DOC: STI/15852/2, Aug 2016 Period covered: Name of Licensee : CM/L No. : PROFORMA -1 PROFORMA FOR OBTAINING PRODUCTION DETAILS Name of Articles (s) IS No. Grade/Type/Size/Variety /Class/Rating 1.1 Brand/Trade/Name(s) of BIS Certification Marked Products 2.0 Total production of the articles(s) licensed for certification marking 2.1 Total production of the article(s) conforming to Indian Standard 3.0 Production covered with BIS Certification Mark and its Value a) Quantity b) Value (Rs.) 3.1 Brand Name used on production covered under BIS Certification Mark 3.2 Calculation of marking fee on unit-rate basis; Marking Fee per unit a) Unit b) Quantity covered with BIS Certification Mark c) Marking fee rounded off in whole rupees as obtained by applying unit rates given in (a) on quantity given in (b) Note: In case a clause is not applicable, suitable remarks may be given against it. 4.0 Quantity not covered with BIS Certification Mark. If any, and the reasons for such non-coverage 4.1 Brand Name under which non certified goods were sold 5.0 Quantity Exported with BIS Standard Mark and its value 5.1 Brand Name under which BIS Certified goods are exported 6.0 Authentication by Chartered Accountant 9