Jakov Radenovic Tech Service Director HEMPEL USA Inc

Transcription

1 Transportation Technology Center, Inc., a subsidiary of the Association of American Railroads Jakov Radenovic Tech Service Director HEMPEL USA Inc Auditing Paint shop th Annual 2015 Quality Auditors and Industry Conference TTCI/AAR, 1/10/2012. filename, p1

2 Purpose of the audit To review the processes and ensure paint shop can safely and efficiently apply Hempel coatings in compliance to parameters in Hempel s paint specification and customers requirements To identify the gaps in compliance to specification and work together with the paint shop and customer to help overcome the issues and improve processes Root cause analysis Corrective & preventative action TTCI/AAR, 1/11/2012, Filename p2

3 Scope of the audit Documentation Microclimate Steel work quality Surface preparation Paint application Quality control Equipment / data collection & recording / calibration Safety TTCI/AAR, 1/11/2012, Filename p3

4 point documentation ISO certification/work procedures Customer specification (Hempel s specification) Industrial standards Product Data Sheets/Safety Data Sheets Safety records (TRIR) Safety policy (Confined space entry) Training records Equipment calibration records Hazardous waste disposal Total recordable incident rate TTCI/AAR, 1/11/2012, Filename p4

5 point - microclimate Ambient temperature (Ta) Steel (substrate) temperature (Ts) Relative Humidity (RH) Dew point Paint temperature Air circulation No of air shifts Air speed/volume Data recording and maintenance TTCI/AAR, 1/11/2012, Filename p5

6 point surface preparation Objective of surface preparation Remove contaminants (cleanliness) Increase adhesion (roughness) Cleanliness Visual Chemical Roughness Steel work TTCI/AAR, 1/11/2012, Filename p6

7 point steel work Profile TTCI/AAR, 1/11/2012, Filename p7

8 point surface preparation Objective of surface preparation Remove contaminants (cleanliness) Cleanliness Visual Chemical TTCI/AAR, 1/11/2012, Filename p8

9 point surface preparation Objective of surface preparation Increase adhesion (roughness) TTCI/AAR, 1/11/2012, Filename p9

10 point paint application Application equipment Pumps, hoses, tips, agitators, static mixers Fluid pressure/atomization Periodic maintenance Change out schedule Applicators skill Transfer efficiency Safety procedures Paint application procedures Housekeeping onference 27th Annual 2015 Quality Auditors and Industry Conference TTCI/AAR, 1/11/2012, Filename p10

11 point quality control Surface Preparation Paint Application Microclimate X X X X Rustgrade X Roughness X X Cleanliness X X X WFT X DFT X X Final QC X Final QC Appeareance agianst spec. (saggs, runns, orange peel, holidays, fish eyes, craters) Data collection & maintenance onference 27th Annual 2015 Quality Auditors and Industry Conference TTCI/AAR, 1/11/2012, Filename p11

12 point inspection equipment WFT Wet film thickness gauge DFT Dry film thickness gauge Ambient condition monitoring tools Roughness comparator/testex tape Calibration records User manuals Operator training records onference 27th Annual 2015 Quality Auditors and Industry Conference TTCI/AAR, 1/11/2012, Filename p12

13 point safety Housekeeping Respirator training (cleaning/storage) Trip/slip hazard Fall protection CO2 monitoring Confined space entry Airless spray equipment grounding Open container Lighting Access onference 27th Annual 2015 Quality Auditors and Industry Conference TTCI/AAR, 1/11/2012, Filename p13

14 27th Annual 2015 Quality Auditors and Industry Conference Thank you for your attention.. onference 27th Annual 2015 Quality Auditors and Industry Conference TTCI/AAR, 1/11/2012, Filename p14