How Process Window Index is Determined

Transcription

1 KIC Products 2012

2 How Process Window Index is Determined

3 Process Window Index 100 and Less = IN SPEC More than 100 = OUT OF SPEC Lower numbers = Closer to center of process window The process is characterized with one number

4 KIC Explorer Profiling made easy, accurate and fast Easy setup by selecting solder paste from menu Create specific process window according to product requirements solder paste, components, PCB Multiple parameters to choose from PWI shows instant results In our Out of spec Optimization software finds single solution for best manufacturing setup Power optimization finds energy (money) savings solutions Use with reflow, wave, selective, curing applications

5 Features Hardware Compact: > third smaller than SlimKIC 2000 Modern, solid state high tech hardware, RoHS Compliant Standard Lead Free CoolTouch (pyropel+ss) Multiple Models: 7, 9 & 12 Channel Standard Type K available Software KIC s Award-Winning easy-to-use graphic software New Energy Minimization Software Option (Navigator Power and Auto-Focus Power) XP, Vista and Windows 7 (32 and 64 bit) enabled

6 KIC Explorer 7 Channel

7 KIC Explorer 7 Channel Thermal Shield CoolTouch and Stainless Steal Laminate

8 KIC Explorer 9 Channel

9 Control Panel for 7, 9 and 12 Channel Units Mini USB-Female Power On indicator LED Battery Cover On/Off Button Antenna Connection

10 KIC Explorer Measurements Product KIC Explorer 7 Channel with thermal shield KIC Explorer 9 Channel with thermal shield KIC Explorer 12 Channel with thermal Shield Dimensions (mm) Length x Width x Height x 75.0 x x 90.0 x x x 23.0

11 System Information System Accuracy with TC s Resolution Sample Rate Internal Operating Temp 0.5 C +/-1.2 C 0.1 C /sec 0-85 C Data Points up to 224,640 Power Requirements 3 AAA batteries (Standard or rechargeable) PC Connection Maximum Temperature Reading USB 2.0 (Std-A/Mini-B) 1050 C Temperature Tolerance (with standard thermal shield) Note: System accuracy with TC s, KIC uses special limits of error type K thermocouple wire for more accurate results. 250 C minutes 300 C minutes 350 C minutes

12 KIC Explorer Kit CoolTouch laminated onto Stainless Steel Mini-TCs 3 x (AAA) Batteries or rechargeable Total 4.5 Volts KIC Explorer Hardware Shielding Options: all Lead-Free Datalogger 7 / 9 / 12 Channels Dual 7 / 9 / 12 Channels Software KIC 2000 v Software Options Navigator Auto-Focus Power Series

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14 Minimize PWI Predicted 30%

15 Software: Energy Minimization

16 Minimize Energy Consumption Predicted 56%

17 Auto-Focus

18 Auto-Focus Software Option

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20 MVP Sensors

21 MVP + PCB + KIC Explorer

22 MVP Profile (baseline creation)

23 MVP + Carrier + KIC Explorer

24 MVP Virtual Profile

25 Profile Explorer MVP Files

26 MVP with SPC Software Option** **Note: SPC Software is an independent software option. SPC may be used with standard KIC2000 v software.

27 Profile Boards in Wave Solder

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30 Wave Surfer

31 Temperature vs. Time

32 Temperature vs. Time

33 Universal KIC Carrier

34 Profiling Kit

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37 Continuous Monitoring

38 Building the Virtual Profile

39 Building the Virtual Profile

40 Virtual Profiles Real-time profile and specs for every single production board Automatic full process traceability (please note this is an artists rendition, not factually exact)

41 KIC 24/7 Screen Shots Live Mode Virtual Profiling

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50 Production Variables Fan failure Heater panel Changes in oven exhaust Belt mechanism Change in load Flux buildup PM Preventative Maintenance Shift change Plant temperature Human Intervention

51 KIC RPM

52 Remote Process Monitoring

53 KIC RPM Icon View

54 KIC RPM CHART VIEW

55 Reflow Process Inspection - RPI Production Charts DPMO / Yield Charts

56 Production Charts The Production Report consists of two Charts the DPMO (defects per million opportunities) and the Yield Chart which graph your daily failure rate and yield.

57 Production Charts The information used in the Production Report is taken from the Virtual Profile Board results. At the bottom of the graph charts are tables indicating the product, production runs, amount of defects recorded and the calculated DPMO values.

58 System Capabilities Process traceability down to the individual part Zero Defect process tool Monitors process stability Automatic Cpk for each part in real-time Instant alarm on out of spec situations Eliminates periodic profiling Manages the narrow lead-free process window Trouble Shoots the assembly line by ruling the Thermal Process In or Out Improved quality and productivity

59 KIC Vision Automatic Profiling System for the price of a manual profiler

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61 Automatic Profiling

62 Single Probe with 15 TC s

63 Profile Frequency

64 Profile Details

65 Profile Documentation

66 Automatic Alarms

67 Alarms Automatically Documented

68 Software Options SPC Charting

69 Software Options SPC Charting

70 Virtual Profile Documented

71 KIC Vision Captures a profile every hour on the hour Automatically Eliminates manual periodic profiling Less production down time Improved consistency Lower cost Price = A manual profiler New Automatically Documented Alarms SPC / Cpk Software Option Live Data Output Software Option

72 KIC History 35 Years Founded in 1977 by Casey Kazmierowicz, KIC entered the electronics industry with the introduction of the first continuous monitoring system for conveyor zed furnaces for microcomputers. Since then, KIC has grown dramatically to become the industry leader in automated thermal management tools and systems for reflow, wave, cure and semiconductor thermal processes. The company pioneered the development of thermal profilers and process development tools, and then worked to create the next generation of systems to help manufacturers optimize and monitor thermal processes. KIC now provides the industry with many products aimed at helping electronics manufacturers produce the required quality at lower cost. The product range includes the KIC 24/7 continuous monitoring system, the KIC Vision automatic profiling system, the KIC Explorer compact thermal profiler and more. "These past 30 years have seen KIC change and grow dramatically to meet industry and customer requirements, said President Bjorn Dahle. "We expect KIC in the future to continue developing innovative solutions to the most pressing needs for our customers in order to offer them real value. We take our company slogan - 'innovation that works' - very seriously. "

73 Company of Firsts For nearly three decades KIC has advanced industries worldwide with their innovative technology firsts. The timeline below highlights a history of KIC's numerous significant technological achievements KIC introduced 3 new groundbreaking products. KIC Explorer Industry's newest smallest profiler. Includes state-of-the art Mini-TC s in a 12 channel version, ROHS compliant uses easy-touse KIC 2000 software. Industry standard Process Window Index uses mathematical calculation to give instant in or out of spec result. Navigator software option now includes process optimization as power consumption minimization. KIC 24/7 continuous monitoring system for Wave Solder process KIC Vision Automatic profiler eliminates periodic profiling in a low cost monitoring system KIC announces 4000 th continuous monitoring sale. KIC Auto-Focus : oven setup tool that automatically suggests an initial oven recipe for new products, with the potential for new product setup without having to run a verification profile. KIC 24/7: the second generation continuous process control system that automatically provides production traceability and SPC charting, including Cpk, for every product that passes through the oven. The KIC 24/7 wins the SMT Vision Award. KIC Pilot : an automated oven setup control software that enables a line operator with one hour of training to setup and optimize the reflow oven for a new boards. The KIC Pilot wins the SMT Vision Award, EP&P Excellence Award, and the EP&P Grand Excellence Award for the best new SMT assembly product of KIC introduces the Process Window Index (PWI). The PWI is a statistical innovation that defines a profile's fit to the process window in a single number. KIC Auto-Predict : the first oven recipe "search engine" that automatically identifies the optimal oven setup. Auto-Predict wins the SMT Vision Award. KIC introduces WinKIC: the first Profiling software for Microsoft Windows. "Virtual Profiling": continuously calculates the product profile for every board that passes through the oven. SideKIC : the first wireless real-time pass-through profiler. KIC introduces the first Profile Prediction software for microcomputers. KIC introduces the first continuous monitoring system for conveyor zed furnaces for microcomputers.

74 KIC Thank you for your attention!