BIN LINER INSTALLATION MANUAL IMPORTANT!

Transcription

1 BIN LINER INSTALLATION MANUAL IMPORTANT! Bins with 44 seam spacing require drilling of the liner and the bin & additional rows of bolts between existing seam rows. CAUTION Edges may be sharp, wear gloves to prevent cuts. PLEASE FOLLOW THESE INSTRUCTIONS CAREFULLY! MANUFACTURED BY: NEBRASKA ENGINEERING COMPANY A Division of GLOBAL Industries, Inc North 45th Street. Omaha, NE Phone Watts /2003

2 Welcome to the growing number of satisfied NECO customers Since 1959, NECO equipment has been proudly designed, manufactured, and supported for customers here in the USA and around the world. Occupational safety is one of NECO s primary concerns. With proper operation and maintenance, the equipment will provide years of safe and dependable service. NECO is continually testing and improving our products in order to provide you with the safest, most effi cient, and most economical grain handling & grain conditioning equipment available. We welcome your questions or comments and look forward to a continued relationship, ultimately saving you valuable time and reducing your workload. About this manual --- This manual is provided to help ensure the safety of the equipment operator, as well as others who come into contact with the equipment. Failure to read, understand, and follow the instructions within this manual constitute a misuse of the equipment and can affect personnel safety and the product warranty. Keep a copy of this manual in a safe place for future reference. Additional copies can be accessed & printed from the NECO website or contact your local dealer for assistance. See the HAVE QUESTIONS or NEED HELP section and fi ll out the required information for correct identifi cation of the equipment and effi cient communication when needed. Language translations of this manual are made as accurately as possible.if there is a confl ict or difference between the English version and other translations of this manual, the English text will prevail. READ and UNDERSTAND This symbol is used to call your attention to instructions concerning personal safety. It is your responsibility as an owner, operator, or supervisor to know what hazards exist and to make this information known to all persons working with the equipment or who are in the area. It means ATTENTION - Become Alert!! Be alert to the possibility of serious injury or death. Product Changes & Improvements --- NECO reserves the right to make changes or improvements to its products without incurring any obligation with respect to previously manufactured products.

3 For a period of one(1) year after shipment of goods by the Buyer to the Buyer s customer, NECO will supply, free of charge, FOB per NECO s factory located in Omaha, Nebraska, replacement parts for any parts that NECO identifies to be defective due to workmanship or material. This limited warranty does not extend to parts that wear due to normal operation and need to be replaced periodically. Goods not manufactured by NECO carry only thier manufacturer s warranty. This undertaking is in lieu of all other warranties, expressed or implied, including merchantability and fi tness for a particular purpose. You must obtain a Return Authority form from NECO prior to returning any defective goods. Those defective goods must be returned, freight-prepaid, to the NECO factory in Omaha, Nebraska. See the back cover of this manual for complete address information. NECO reserves the right to make changes or improvements to products and goods without incurring any obligation with respect to previously manufactured products. Failure to follow the instructions contained in this manual, as well as the existance of any of the conditions listed below, will cause this Limited Warranty to be null and void: 1. Improper assembly. 2. Improper installation, including power and wiring. 3. Unauthorized alteration of the product or components therein. 4. Operation of the unit when repairs are needed. 5. Use of unauthorized parts. 6. Operation by children or uninstructed personnel. 7. Processing of materials that are abrasive, that do not fl ow freely, or that are otherwise unsuited for processing in farm equipment. 8. Misuse of the equipment or of any of its components. 9. Damage due to negligence, abuse, or accidents. LIMITATION OF LIABILITY Buyer agrees that in no event shall neco have liability for direct damages in excess of the contract price of the goods for which the claim is made. Buyer further agrees that in no event shall NECO have liability for loss of use, loss of profi ts, or for any indirect, incidental, or consequential damages on any claim of any kind.

4 HELPFUL TIPS FOR BIN LINER INSTALLATION FOR EASE OF INSTALLATION ALL LINER SHEETS, PLACE CORNER HOLES OVER BIN BOLTS FIRST. THEN, PRESS IN THE OTHER HOLES OF LINER. THIS WILL ENABLE HOLES TO SLIP OVER BIN BOLTS EASILY. FOR BEST RESULTS, INSTALL ONE COMPLETE ROW AT A TIME. THE CIRCLED LETTER A ON REFERENCE DRAWINGS (STARTING THE LINERS: AND LINER ORDER) REFERS TO THE LINER DISTANCE ABOVE THE FLOOR. ON ALL CIRCU-FLOW, SUPER-FLOW, DUAL SWEEP, TWIN SWEEP AND COMMERCIAL FLOW BINS THE LINERS SHOULD BE 6 ABOVE THE DRYING FLOOR. ON STIR- RITES AND OTHER STIRRING MACHINES, THE BIN LINERS SHOULD BE 18 ABOVE THE DRYING FLOOR, UNLESS USED WITH A SUPER-FLOW AND THEN 6 IS THE RULE. ALWAYS PLACE LINERS CENTERED OVER VERTICAL BIN SEAMS, YOU DO NOT HAVE TO USE NUTS FOR LINERS OVER THESE SEAMS. SLOTS IN LINERS ALWAYS ARE AT THE TOP OF THE LINER. TOP LINER SHEETS DO NOT HAVE ANY SLOTS OR HOLES ON THE TOP OF THE LINER. LINERS WILL ONLY WORK ON BINS WITH 9-3/8 HOLE SPACING ON HORIZONTAL BIN SEAMS. ON BINS WITH STIRRING DEVICES AND WITH A FULL BIN RING ON THE BOTTOM, INTERMEDIATE LINER SHEETS WILL BE USED FOR BOTTOM LINER SHEETS. REMOVE INSIDE BIN LADDER AND ANY OTHER OBSTRUCTIONS, PERMANENTLY. FLANGED NUTS AVAILABLE FROM NECO PROVIDE BEST RESULTS. EDGES ON LINERS MAY BE SHARP, BE CAREFUL WHEN HANDLING AND PLEASE USE GLOVES. TOOLS NEEDED: /2 Wrenches, sockets. It will be easier if you have a Power Impact Wrench. (Gun) Ladders Gloves Drill, on Butler Bins using 3 8 Ring and 4 Corrugations. The drill will also be required for installing liners around the bin door. 1

5 ILLUSTRATED SHIPPING LIST - ALL BINS STRAIGHT TOP CLOSURE PLATE BAG OF WASHER NUTS LH RH TAPERED CLOSURE PLATES LEFT HAND - RIGHT HAND TOP LINER SHEET INTERMEDIATE LINER SHEET BOTTOM LINER SHEET 2

6 BIN LINER INSTALLATION OBSTRUCTIONS Step 1. Remove inside bin ladder and any other inside bin obstructions. BOTTOM LINER INSTALLATION Step 2. Identify bottom liners with illustrated shipping list. Remember, Bins with Stirring Devices and full bottom bin rings, the bottom liner sheets will be the same as the intermediate sheets. Place a bottom liner sheet on the bin wall centered over vertical bin seam and as close as possible to the bin door. Screw on nuts as show below. DO NOT INSTALL NUTS ON TOP SLOTS OVERLAP NEXT LINER, THEN USE NUT SCREW ON NUTS THIS IS WHEN YOU ARE GOING RIGHT TO LEFT AROUND THE BIN, COUNTER- CLOCKWISE (REVERSE SEQUENCE IF YOU ARE INSTALLING LINERS LEFT TO RIGHT, CLOCKWISE.) OVERLAPPING Step 3. Continue to install bottom liners around the bin with an over lap of one bolt. Refer to drawing above also. BIN DOOR Step 4. After bottom liners are installed, Liner installation around the bin door is next. You will have to cut the liner sheets to fit properly around the door. Refer to LINER INSTALLATION AROUND BIN DOORS illustration on Page 10. INTERMEDIATE LINER INSTALLATION Step 5. After full completion of bottom liner row, start intermediate liner row. Start the same as the bottom row with the first sheet over the vertical bin seam and continue around the entire bin. The joints in liners do not necessarily have to line up with each other. Repeat above procedure if you have more than one intermediate row. 3

7 TOP LINER INSTALLATION Step 6. When intermediate row(s) are complete, start the top row of liners. Again, starting the liners over the vertical bin seam. NOTE: Top liners do not have any top slots or holes. Continue installation around the bin. TOP CLOSURE PLATE INSTALLATION Step 7. There are two types of top closure plates. Tapered and Straight. The Tapered plates are used over the vertical bin seams. The Tapered plates are Right and Left in design. Refer to Closure Plate Installation Diagram on Page 7. The Straight Top Closure Plates are used between the vertical bin seams. IMPORTANT Step 8. Bins with 44 seam spacing require drilling of the liner and the bin. Additional rows of bolts are between existing seam rows. Every course of the Liner must start in the center of the liner sheet over the vertical seam. 4

8 STARTING THE LINERS: VIEW INSIDE THE BIN BIN WALL VERTICAL BIN SEAM BIN WALL FIRST SHEET YOU INSTALL DOOR WAY A PERFORATED FLASHING BOTTOM LINER SHEET --DRYING FLOOR-- NOTE: YOU SHOULD INSTALL THE FIRST SHEET AS CLOSE TO THE BIN DOOR AS POSSIBLE. ALSO, THIS SHEET MUST BE CENTERED OVER THE VERTICAL BIN SEAMS. 5

9 INSTALLATION REFERENCE DRAWING 5/16 FLANGE NUT HORIZONTAL SEAM BIN BOLTS DIMPLED HOLE DIMPLED SLOT PERFORATIONS HORIZONTAL SEAM BIN BOLTS PERFORATIONS 5/16 FLANGE NUT DIMPLED HOLE BOTTOM OF LINER SHEET 6

10 LINER INSTALLATION CONTINUED VERTICAL BIN SEAM BIN WALL STRADDLE LINER OVER VERTICAL BIN SEAM. OMIT LINER NUTS OVER THE VERTICAL BIN SEAMS. CLOSURE PLATE INSTALLATION BIN WALL VERTICAL BIN SEAM TOP VIEW OF BIN WALL TAPERED CLOSURE PLATES STRAIGHT CLOSURE PLATES STRAIGHT CLOSURE PLATES TAPERED CLOSURE PLATES FOR OVER VERTICAL BIN SEAM 7

11 LINER ORDER HORIZONTAL BIN SEAM BOLTS 9-3/8 C. TO C. STRAIGHT TOP CLOSURE PLATE TAPERED TOP CLOSURE PLATES, USED OVER VERTICAL BIN SEAMS TOP LINERS 4 VERTICAL BIN SEAM INTERMEDIATE LINER 3 2 BOTTOM LINERS 1 DRYING FLOOR PLENUM CHAMBER A BIN FOUNDATION IMPORTANT! BINS WITH 44 SEAM SPACING REQUIRE DRILLING OF THE LINER AND THE BIN AND ADDITIONAL ROWS OF BOLTS BETWEEN EXISTING SEAM ROWS. ALSO, EVERY COURSE OF LINER MUST START IN THE CENTER OF THE LINER SHEET AND OVER THE VERTICAL SEAM! 8

12 SHORT STIFFENER INSTALLATION SHORT STIFFENERS ARE REQUIRED ON ALL FLOWS, CIRCU-FLOW AND SUPER-FLOW, DUAL SWEEP, TWIN SWEEP AND COMMERCIAL FLOW INSTALLATIONS. TO INSTALL STIFFENERS REMOVE VERTICAL SEAM BOLTS AND BOLT STIFFENER TO THE SEAM. THEN DRILL FOR REMAINING BOLTS ABOVE SEAM. THERE IS ONE STIFFENER FOR EVERY VERTICAL SEAM. DRILL HOLES ABOVE SEAM X X X X BIN SHEET SEAM SHORT STIFFENER BOLTS TO THE SEAM USING EXISTING BIN BOLT HOLES. NOTE: STIFFENERS SHOULD REST ON THE BIN FOUNDATION. 9 9

13 LINER INSTALLATION AROUND FLUSH BIN DOORS IF YOUR BIN DOOR FITS FLUSH WITH THE BIN WALL, YOU WILL HAVE TO DRILL LINERS TO USE EXISTING BOLTS ALONG EACH SIDE OF THE DOOR. NOTE: EVERY COURSE OF LINER MUST START IN THE CENTER OF THE LINER SHEET AND OVER THE VERTICAL SEAM. INSIDE VIEW OF THE BIN LOOKING AT THE BIN DOOR BIN WALL -LINERS- DRILL FOR BOLTS DOORWAY DOOR FRAME -INSIDE BIN- -LINERS- DRYING FLOOR PLENUM CHAMBER... <. <.. < BIN FOUNDATION ,<. < >.,... >.... >, >... >.... >.... >.. TOP VIEW OF BIN OVER THE DOOR. DOORWAY BIN WALL DOOR FRAME 10

14 LINER INSTALLATION AROUND PROTUDING BIN DOORS IF YOUR BIN DOOR PROTRUDES INTO THE BIN WALL, FOLLOW THESE VIEWS. NOTE HOW THE LINER FITS BEHIND THE DOOR LIP, WITHOUT BOLTING (CIRCLE BELOW). NOTE: EVERY COURSE OF LINER MUST START IN THE CENTER OF THE LINER SHEET AND OVER THE VERTICAL SEAM. BIN WALL INSIDE VIEW OF THE BIN LOOKING AT THE BIN DOOR -LINERS- PROTRUDING -LINERS- DOORWAY -DOORWAY- DOOR DOOR FRAME FRAME DOOR FRAME -INSIDE BIN- DRYING FLOOR PLENUM CHAMBER... <. <.. BIN FOUNDATION <..,<. < >.,... >.... >, >... >.... >.... >.. TOP VIEW OF BIN OVER DOOR. DOORWAY BIN WALL 11

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16 MANUFACTURED BY NECO A Division of GLOBAL Industries, Inc North 45th Street Omaha, Nebraska TEL: FAX: Toll-free (within Nebraska): Toll-free (outside Nebraska):