Ceramic And Polymer Corrosion Control. Proven Technology Advanced
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1 Proven Technology Advanced
2 CERA-CORR Systems, LLC In House Engineering Staff Fully Trained and Competent Crews $40 Million Plus In Combined Financial Capacity Largest Tile Lined Vessel Designer/Constructor In North America Outside of Power TAC UNIVERSAL BLASTCO BLOME Quality Driven Dominant Canadian Market Leader In House Design/Build Capability Concrete & Tile Lined Vessels 25 Yrs History US Largest FGD Linings Contractor US Pulp & Paper s Largest Tile Lined Vessel Constructor/Linings Contractor QP-1/QP-2 Certification 25 Yrs History Industries Most Comprehensive Corrosion Technology Product Line Continuous Technology Innovation Unlimited Chloride Resistance 35 Yrs History
3 WFGD Scrubber Material Options FRP Concrete Thermoplastic Ceramic Tile Steel High Nickel Alloy Carbon w/ Liner Ceramic Tile FRP (Flake Glass)
4 FRP WFGD Scrubber Issues Excellent Corrosion Resistance Unlimited Chloride Resistance Moderate Abrasion Resistance Good Maintainability Structural Limitations Constructability? Longevity? Upset Condition Risk Limited Supply Base Cost/Schedule
5 Concrete WFGD Scrubber Issues Excellent Corrosion Resistance Unlimited Chloride Resistance Excellent Abrasion Resistance - Tile Good Maintainability Moderate Abrasion Resistance Thermoplastic Limited Maintainability Superior Longevity / Reliability Leakage Limited Supply Base Cost/Schedule/Quality Innovation
6 Steel (Alloy) WFGD Scrubber Issues Limited Chloride Resistance 2205 Issues ZLD Consequences C-276 Excellent Abrasion Resistance Good Maintainability Poor Reliability & Longevity Limited Craft Personnel Cost / Schedule Retrofitable w/ Lining
7 Steel (Carbon) WFGD Scrubber Issues Excellent Corrosion Resistance Unlimited Chloride Resistance Excellent Abrasion Resistance Tile Good Maintainability Good Abrasion Resistance FRP (Flake Glass) Good Maintainability Medium Reliability / Longevity FRP Subject to Damage Tile Dependent on Shell Stability
8 Proven Technology Advanced Concrete Construction Tile Lined Carbon Steel Tile Lined Carbon Steel - Hybrid Tile / Resin Lined Carbon Steel - Resin Lined
9 Scrubber System Comparisons Cost Service Life Expected Maintenance Keys to Success Carbon Steel / Resin Lined Shell: $100/ sf Lining: $40/ sf $140/ sf Years Every 8 Years Surface Prep & cure (temp/rh mgmt) deflection Carbon Steel / Tile Lined Shell: $100/ sf Lining: $100/ sf $200/ sf Years Every 15+Years Strict tolerances on out of roundness & stiffness/deflection Concrete / Tile Lined Complete: $ / sf Years Every Years Concrete design, sound engineering, construction QC / QA controls
10 WFGD Scrubber Pinch Points FRP Time Will Tell Stress / Fatigue Structurally Limited by Material Properties Concrete Stop the Leaks Compress the Schedule Steel Alloy Cost/Performance Long Term Negative Carbon Need Effective Lining Installation Controls
11 WFGD Scrubber Corrosion Control Success = Monolithic Failures occur at edges, interfaces and seams
12 Concrete w/ Integral Tile Scrubber Advancement Monolithic Vessel FEA Supported Engineering - Harmonized Confirmation of Empirical Thermal Data - Seismic, Soil & Wind Condition Accommodations Quality - Precise Execution of Design Precision reinforcement placement Innovative Construction Execution Schedule 4 ft/day vertical run (vs 1ft/day)
13 CS w/ Tile / Resin Lining Advancement Carbon Steel- Hybrid Tile/Resin Lined Monolithic Lining Optimized Cost / Schedule New Paradigm in Installation Process Control & QC Monolithic Warranty 10 Year Turnkey
14 Proven Technology Advanced
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