PRODUCTS FOR STRUCTURAL STRENGTHENING

Transcription

1 PRODUCTS FOR STRUCTURAL STRENGTHENING Primer Epoxy Adhesives Saturants Carbon Fiber Fabrics Glass Fiber Fabric Laminates Structural-Strengthening Cord Corrosion Protection Repair Epoxies Concrete Repair Mortars Coatings and Sealers

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3 TABLE OF CONTENTS Introduction...2 Technology Logos Index...3 PRODUCT INFORMATION Primer MapeWrap Primer Epoxy Adhesives MapeWrap MapeWrap Saturants MapeWrap MapeWrap MapeWrap 31 Slow Set... 5 Concrete Repair Mortars Planitop X...10 Planitop XS...11 Planitop 12 SR...11 Planitop Planitop Coatings and Sealers Mapelastic...12 Elastocolor Primer WB...12 Elastocolor Flex...13 Elastocolor Coat...13 Elastocolor Paint...13 Carbon Fiber Fabrics MapeWrap C Uni-Ax MapeWrap C Uni-Ax MapeWrap C Bi-Ax... 6 MapeWrap C Quadri-Ax... 7 Glass Fiber Fabric MapeWrap G Uni-Ax... 7 Laminates Carboplate E Maperod C... 8 Structural-Strengthening Cord MapeWrap C Fiocco... 8 Corrosion Protection Mapefer 1K... 8 Planibond 3C... 9 Mapeshield I... 9 Repair Epoxies Planibond AE... 9 Planibond AE Fast...10 Epojet

4 Introduction THE WORLD OF MAPEI Originally established in 1937, today MAPEI is a privately owned global corporation headquartered in Milan, Italy, with 81 subsidiaries including 70 plants in 32 countries. The company specializes in manufacturing chemical products for building, including waterproofing products, specialty mortars and admixtures for concrete, products for the restoration of historic buildings, and special decorative and protective coatings for concrete surfaces. In addition, MAPEI is the world leader in the manufacturing of mortars, grouts, adhesives and complementary products for the installation of all types of floor and wall coverings. MAPEI Corporation, the division responsible for supporting the North American markets, is based in Deerfield Beach, Florida, and employs over 1,100 team members ranging from Manufacturing and R&D to Technical Services and Sales. from powdered adhesives, to liquid and paste products, to polymers are created with the aim of meeting the requirements of more than 60,000 customers around the world. SUPERIOR-QUALITY PRODUCTS MAPEI is an ISO certified company. Our products are produced according to exacting standards, strictly adhering to process and procedural guidelines with documented compliance. This rigid production format is vigilantly followed to ensure that every product is produced uniformly from batch to batch. SUPERIOR PRODUCTS FULL-BREADTH PRODUCT LINES PROFESSIONAL SUPPORT NETWORK MAPEI produces the most innovative products for the construction KNOWLEDGEABLE SALES FORCE market. Around 1,500 products (adhesives, sealants, mortars, MAPEI brings you the largest, most highly trained sales force within admixtures, latex, etc.) are manufactured in MAPEI s plants, which the industry to serve your needs for product application/installation produce the world s most recommendations. Our sales representatives complete range of building 9 PRODUCT LINES are focused on supporting you with product products. Diversified, highquality chemical products information, marketing support materials and knowledge, product demonstrations, product TILE & STONE INSTALLATION SYSTEMS FLOOR COVERING INSTALLATION SYSTEMS other relevant tools to help you generate sales. PRODUCTS FOR WOOD FLOORING TECHNICAL EXPERTISE BELOW-GRADE WATERPROOFING SYSTEMS An in-house Technical Services Call Center CONCRETE RESTORATION SYSTEMS responds to customers telephone inquiries with PRODUCTS FOR STRUCTURAL STRENGTHENING answers to installation challenges in real time. In ADMIXTURES FOR CONCRETE addition, MAPEI can offer field support for job PRODUCTS FOR UNDERGROUND CONSTRUCTION start-ups, product training and on-site problem resolution. CEMENT ADDITIVES DIVISION 2

5 Technology Logos Index s developed with MAPEI s green innovation are LEED-compliant, helping to contribute valuable points toward LEED-certified projects. Introduction CUSTOMER SERVICE PLUS MAPEI s standards for customer service are best-in-class. Our leadership includes such service innovations as: Customer-friendly, efficient processes One-call resolution Employee commitment to effective customer dialog INNOVATIVE RESEARCH & DEVELOPMENT Worldwide, more than 12% of MAPEI employees are involved in the development of new technologies and product innovations, keeping our customers at the forefront of the industry. The company has taken the additional initiative of focusing its R&D efforts on environmentally sustainable solutions. To remain on the cutting edge of innovation, MAPEI reinvests 5% of its annual revenues into researching and developing new products and technologies; in particular, 70% of its R&D efforts are directed to develop eco-sustainable and environmentally friendly products, which meet LEED requirements. BEST-BACKED SM WARRANTY PROGRAM To bring it all together, MAPEI complements the industry s best products with simple, easy-to-understand requirements for a variety of warranty options. MAPEI s FastTrack Ready products reduce the required steps of an installation and/ or perform more quickly than current technology. CORROSION INHIBITOR Corrosion Inhibitor Enhanced repair mortars feature proprietary additives that fortify the passivation layer on embedded reinforcing steel, enhancing its resistance to corrosion. MAPEI mortars with Easy Glide Technology offer extreme ease of application, yielding a buttery consistency that reduces fatigue during troweling. s featuring High-Hydrated Cement Technology (HCT ) offer high early strength, excellent workability, ultra fast curing, unmatched long-term durability and efflorescence-free curing. MAPEI s BioBlock technology has been added to select products to help protect them from mold and mildew. Technology Logos Index MAPEI ( ) 3

6 Primer Epoxy Adhesives MapeWrap Primer 1 Low-Viscosity, 100%-Solids Epoxy Resin Primer MapeWrap Primer 1 is a 100%-solids, moisturetolerant, low-viscosity, two-component epoxy resin that is used for priming concrete substrates prior to application of the MapeWrap system. MapeWrap 11 Structural Epoxy Putty Adhesive for Use with Structural Strengthening Systems MapeWrap 11 is a two-component, 100%-solids, moisture-tolerant, structural epoxy used as an adhesive for the Carboplate composite system. MapeWrap 11 is also used for leveling uneven concrete or masonry surfaces before application of MapeWrap fabrics or Carboplate and Maperod C laminates. MapeWrap 12 Structural Epoxy Putty Adhesive for Use in Hot Climates MapeWrap 12 is a two-component, 100%-solids, moisture-tolerant, structural epoxy used as an adhesive for the Carboplate composite system in hot climates. MapeWrap 12 is also used for leveling uneven concrete or masonry surfaces before application of MapeWrap fabrics or Carboplate and Maperod C laminates B Kit: 1 U.S. gal. (3,79 L) B Kit: 1 U.S. gal. (3,79 L) B Kit: 1 U.S. gal. (3,79 L) 4

7 Saturants Primer MapeWrap 21 MapeWrap 31 MapeWrap 31 Slow-Set Low-Viscosity, 100%-Solids Epoxy Resin MapeWrap 21 is a 100%-solids, moisturetolerant, low-viscosity epoxy resin for impregnating MapeWrap composite system fabrics by a wet layup method immediately before they are placed. MapeWrap 21 may be applied by an automated saturation device or manually to provide complete encapsulation of both carbon and glass fiber fabrics. Medium-Viscosity, 100%-Solids Epoxy Resin MapeWrap 31 is a 100%-solids, moisturetolerant, medium-viscosity epoxy resin used for impregnating MapeWrap composite system fabrics by a dry layup method. MapeWrap 31 was specially developed to saturate and encapsulate carbon and glass fiber fabrics. Medium-Viscosity, 100%-Solids Epoxy Resin MapeWrap 31 Slow-Set is a 100%-solids, moisture-tolerant, medium-viscosity epoxy resin primarily used for impregnating MapeWrap composite system fabrics by a dry layup method. MapeWrap 31 Slow-Set was specially developed to saturate and encapsulate carbon and glass fiber fabrics in hot climates. Epoxy Adhesives Saturants Kit: 1 U.S. gal. (3,79 L) Kit: 1 U.S. gal. (3,79 L) Kit: 0.5 U.S. gal. (1,89 L) U.S. gal. (3,79 L) MAPEI ( ) 5

8 Carbon Fiber Fabrics MapeWrap C Uni-Ax 300 Uni-Directional Carbon Fiber Fabric MapeWrap C Uni-Ax 300 is a high-strength, unidirectional carbon fiber fabric that, when used with the MapeWrap family of two-component epoxy adhesives, forms an externally bonded fiber-reinforced polymer (FRP) reinforcement system engineered to increase the strength of existing structural elements. MapeWrap C Uni-Ax 300 is applied to the surface of structural members in buildings, parking garages, bridges, marine piles and other structures to contribute significant strength, without increasing the dead load supported by the structure. MapeWrap C Uni-Ax 600 High-Strength, Uni-Directional Carbon Fiber Fabric MapeWrap C Uni-Ax 600 is a high-strength, unidirectional carbon fiber fabric that, when used with the MapeWrap family of twocomponent epoxy adhesives, forms an externally bonded fiber-reinforced polymer (FRP) reinforcementsystem. MapeWrap C Uni-Ax 600 is part of an engineering solution that allows for an increase in the strength of structural elements without increasing the dead load supported by the structure. MapeWrap C Uni-Ax 600 has twice the weight to surface area and twice the thickness of MapeWrap C Uni-Ax 300. MapeWrap C Bi-Ax Balanced, High-Strength, Bi-Directional Carbon Fiber Fabric MapeWrap C Bi-Ax is a bi-directional carbon fiber fabric with balanced weight and having a high modulus of elasticity and high tensile strength. MapeWrap C Bi-Ax is suitable for repairing concrete structures and for improving the flexural and shear strength of reinforced concrete elements. It is also used for the confinement of axial-loaded elements (columns, bridge piers, chimneys) subjected to compressive and bending stress, and for seismic strengthening in earthquake areas. MapeWrap C Bi-Ax is installed using the wet-layup system where the fabric is saturated immediately before placement and the dry-layup system where the fabric is saturated during application Roll: MapeWrap C Uni-Ax 300, 15.75" x 164' (40 cm x 50,0 m) Roll: MapeWrap C Uni-Ax 300, 3.94" x 164' (10 cm x 50,0 m) Roll: MapeWrap C Uni-Ax 600, 15.75" x 164' (40 cm x 50 m) Roll: MapeWrap C Bi-Ax 230, 15.75" x 164' (40 cm x 50 m) 6

9 Glass Fiber Fabric Laminates Carbon Fiber Fabrics MapeWrap C Quadri-Ax MapeWrap G Uni-Ax Carboplate E 170 Balanced, High-Strength, Quadri- Directional Carbon Fiber Fabric MapeWrap C Quadri-Ax is a quadri-directional carbon fiber fabric especially suited for the strengthening of structural elements that are subjected to compressive and bending stress where the distribution of equal pressure lines are unknown, such as beam connections and axial-loaded concrete structures. It is also used for seismic strengthening of vaulted structures. MapeWrap C Quadri-Ax can be placed using two different methods: the wet system with the aid of a machine that helps the impregnation process before placement, and the dry system where the resin is hand-applied during installation. High-Strength, Uni-Directional E-Glass Fiber Fabric MapeWrap G Uni-Ax is a high-strength, unidirectional E-glass fiber fabric that, when used with the MapeWrap family of two-component epoxy adhesives, forms an externally bonded fiber-reinforced polymer (FRP) reinforcement system engineered to increase the strength of structural elements. When applied to the surface of structural members in buildings, parking garages, bridges, marine piles and other structures, MapeWrap G Uni-Ax improves the seismic performance of concrete columns, masonry and concrete walls, and concrete beamcolumn connections. Pultruded Carbon Fiber Plate Pre- Impregnated in Epoxy-Based Resin Carboplate E 170 is a range of pultruded carbon-fiber-reinforced polymer (CFRP) plates designed for external structural strengthening of existing concrete, wood, masonry and steel members. Carboplate E 170 is externally bonded onto the surface of the substrate to strengthen and stiffen existing structures, using an epoxy resin specifically designed for the application. Carboplate E 170 is protected on both sides by a plastic film, eliminating the need for solvent cleaning of the plates before installation. Glass Fiber Fabric Laminates Roll: MapeWrap C Quadri-Ax, 11.8" x 164' (30 cm x 50 m) Roll: MapeWrap G Uni-Ax 900, 23.6" x 164' (60 cm x 50 m) Roll: 2" x 82' (50 mm x 25 m) Roll: 4" x 82' (100 mm x 25 m) Roll: 2" x 82' (50 mm x 25 m) Roll: 4" x 82' (100 mm x 25 m) Roll: 4"x 164' (100 mm x 50 m) Roll: 4.7" x 82' (120 mm x 25 m) Roll: 6" x 82' (150 mm x 25 m) MAPEI ( ) 7

10 Laminates Structural- Strengthening Cord Corrosion Protection Maperod C Pultruded, High-Strength Carbon Fiber Rod Pre-Impregnated in Epoxy-Based Resin Maperod C is a range of pultruded carbon fiber rods, with high tensile strength and a modulus of elasticity of 22.5 x 10 6 psi (155,000 N/mm²). After the plastic film is removed, the Maperod C near surface-mounted rods are used for structural repairs and strengthening of structural elements in reinforced concrete, brickwork, stone or volcanic ash that has been damaged by either physical/ mechanical stresses or natural events. Maperod C may be used together with the fabrics from the MapeWrap range for stronger anchoring, particularly when flexural or shear strengthening operations are carried out. MapeWrap C Fiocco Uni-Directional Carbon Fiber Cord for Structural Strengthening MapeWrap C Fiocco is a high-strength cord made from uni-directional carbon fiber threads, designed to be impregnated with MapeWrap 21 to provide structural restoration of concrete and masonry elements. MapeWrap C Fiocco is particularly suited for restoration of historical structures, including vaulted ceilings and walls of brick and stone facades. MapeWrap C Fiocco cords are available in diameters of 1/4" (6 mm), 5/16" (8 mm), 3/8" (10 mm) and 1/2" (12 mm), and in 32.8-foot (10-m) rolls. Mapefer 1K Corrosion-Inhibiting Coating for Reinforcing Steel Mapefer 1K is a one-component anticorrosion coating based on unique polymers, cementitious binders and corrosion inhibitors. Mapefer 1K is specially formulated for application on near-white reinforcing steel to inhibit oxidation and rust formation Rods: Maperod C 150/10, 3/8" x 19.68' (10 mm x 6 m) Rods: Maperod C 150/8, 5/16" x 19.68' (8 mm x 6 m) Cord: 1/4 (6 mm) Cord: 5/16 (8 mm) Cord: 3/8 (10 mm) Cord: 1/2 (12 mm) lbs. (4,54 kg) CORROSION INHIBITOR 8

11 Repair Epoxies Planibond 3C Three-Component, Cementitious Corrosion Inhibitor and Bonding Agent Planibond 3C is a three-component, cementitious, moisture-tolerant, water-based, epoxy-modified corrosion inhibitor and bonding agent Large kit (Parts A and B): 10.8 lbs. (4,90 kg) Part C: 44 lbs. (20,0 kg) B Small kit: 1.74 U.S. gals. (6,59 L) CORROSION INHIBITOR Mapeshield I Pure Zinc Galvanic Anode Mapeshield I is a pure zinc anode for cathodic protection of reinforcing steel against corrosion in new, reinforced structures as well as structures requiring repair Mapeshield I 10/10, 24 per carton Mapeshield I 10/20, 24 per carton Mapeshield I 30/10, 12 per carton Mapeshield I 30/20, 12 per carton Planibond AE High-Strength, Nonsag Epoxy Anchoring Gel Planibond AE is a high-strength, moisturetolerant, low-voc, two-part, nonsag, epoxy anchoring gel designed for a wide variety of bonding and repair applications Dual cartridge: 20.3 U.S. oz. (600 ml) Kit: 2 U.S. gals. (7,57 L) Laminates Structural-Strengthening Cord Corrosion Protection Repair Epoxies MAPEI ( ) 9

12 Repair Epoxies Concrete Repair Mortars Planibond AE Fast Rapid-Setting, High-Strength, Epoxy Anchoring Gel Planibond AE Fast is a rapid-setting, highstrength, moisture-tolerant, two-component, 100%-solids, epoxy anchoring gel designed for a wide variety of vertical/horizontal bonding and repair applications. Epojet High-Modulus, Low-Viscosity Epoxy Injection Resin for Crack Repair For professional use only Epojet is a high-strength, moisture-tolerant, twocomponent, 100%-solids, low-viscosity epoxy resin for pressure injection and sealing of cracks in structural concrete, masonry and wood. Epojet meets AASHTO M235 specifications; and USDA specifications for food-processing areas. Planitop X One-Component, Fast-Setting, Fiber- Reinforced, Vertical and Overhead Repair Mortar Planitop X is a one-component, fiberreinforced, shrinkage-compensated, highearly-strength, fast-setting, polymer-modified, high-build cementitious repair mortar with a corrosion inhibitor Dual cartridge: 20.3 U.S. oz. (600 ml) Kit: 2 U.S. gals. (7,57 L) Dual cartridge: 13.5 U.S. oz. (399 ml) Kit: 3 U.S. gals. (11,4 L) Bag: 50 lbs. (22,7 kg) Bag: 10 lbs. (4,54 kg) Pail: 50 lbs. (22,7 kg) CORROSION INHIBITOR 10

13 Repair Epoxies Planitop XS One-Component, Fast-Setting, Extended- Working-Time, Vertical and Overhead Repair Mortar Planitop XS is an extended-working-time variation of Planitop X. Shrinkage-compensated, fiber-reinforced, polymer-modified and containing a corrosion inhibitor, Planitop XS features Planitop X s outstanding workability and versatility. Planitop 12 SR Sulfate-Resistant, Vertical, Overhead and Horizontal Repair Mortar with Silica Fume Planitop 12 SR is a sulfate-resistant, onecomponent, shrinkage-compensated, cementitious repair mortar. Planitop 12 SR is fiber-reinforced and contains both silica fume and a corrosion inhibitor, and is intended for the repair of vertical, overhead and horizontal concrete surfaces. Planitop 15 Form-and-Pour, One-Component Repair Mortar Planitop 15 is a one-component, shrinkagecompensated, cementitious, fiber-reinforced, fluid mortar. Planitop 15 contains a corrosion inhibitor and silica fume, and is well-suited for form-and-pour and form-and-pump applications where high early strength and flowability are required. Concrete Repair Mortars U.S Bag: 50 lbs. (22,7 kg) Pail: 50 lbs. (22,7 kg) Bag: 50 lbs. (22,7 kg) Bag: 55 lbs. (24,9 kg) Bag: 55 lbs. (24,9 kg) CORROSION INHIBITOR CORROSION INHIBITOR CORROSION INHIBITOR MAPEI ( ) 11

14 Concrete Repair Mortars Coatings and Sealers Planitop 21 Thin-Build, Two-Component Rendering Mortar Planitop 21 is a thin-build, two-component, polymer-modified cementitious mortar. Mapelastic Flexible, Cementitious Membrane for Waterproofing and Protecting Concrete and Masonry Mapelastic is a cementitious membrane that waterproofs concrete and masonry. It also offers protection against chemical attack from de-icing salts, sulfates, chlorides and carbon dioxide. Elastocolor Primer WB Water-Based, 100%-Acrylic Primer for Elastocolor Coatings Elastocolor Primer WB is a water-based, 100%-acrylic primer for use with Elastocolor coatings. Elastocolor Primer WB improves adhesion on porous, dusting and new substrates Part A, Bag: 45.8 lbs. (20,8 kg) Part B, Jug: 1.05 U.S. gals. (3,97 L) (Silver) Part A, Bag: 50 lbs. (22,7 kg) (White) Part A, Bag: 50 lbs. (22,7 kg) Part B, Jug: 2 U.S. gals. (7,57 L) Pail: 5 U.S. gals. (18,9 L) 12

15 MOLD AND MILDEW RESISTANCE MOLD AND MILDEW RESISTANCE MOLD AND MILDEW RESISTANCE Concrete Repair Mortars Elastocolor Flex Water-Based, 100%-Acrylic, Elastomeric Waterproof Coating Elastocolor Flex is an elastomeric, high-build, water-based, 100%-acrylic coating to protect and decorate above-grade, vertical concrete, masonry, stucco and EIFS systems. Elastocolor Coat Water-Based, High-Build, 100%-Acrylic, Waterproof Coating Elastocolor Coat is a water-based, high-build, 100%-acrylic coating designed to protect and decorate above-grade, vertical concrete, masonry, stucco, fiber-reinforced polymer (FRP) composites and EIFS systems. Elastocolor Paint Water-Based, 100%-Acrylic, High- Quality Coating Elastocolor Paint is a high-quality, water-based, 100%-acrylic coating that forms a protective film for use on above-grade, concrete, masonry, stucco, fiber-reinforced polymer (FRP) composites and EIFS systems. Coatings and Sealers Smooth texture 7UC UC UC Fine texture 7UB UB UB Pail: Pastel base, 5 U.S. gals. (18,9 L) Pail: Medium base, 5 U.S. gals. (18,9 L) Pail: Transparent base, 5 U.S. gals. (18,9 L) Pail: Pastel base, 5 U.S. gals. (18,9 L) Pail: Medium base, 5 U.S. gals. (18,9 L) Pail: Transparent base, 5 U.S. gals. (18,9 L) Smooth texture 7UE UE UE Fine texture 7UD UD UD Pail: Pastel base, 5 U.S. gals. (18,9 L) Pail: Medium base, 5 U.S. gals. (18,9 L) Pail: Transparent base, 5 U.S. gals. (18,9 L) Pail: Pastel base, 5 U.S. gals. (18,9 L) Pail: Medium base, 5 U.S. gals. (18,9 L) Pail: Transparent base, 5 U.S. gals. (18,9 L) 7UA UA UA Pail: Pastel base, 5 U.S. gals. (18,9 L) Pail: Medium base, 5 U.S. gals. (18,9 L) Pail: Transparent base, 5 U.S. gals. (18,9 L) MAPEI ( ) 13

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17 Stay up to date... with Realtà MAPEI Americas magazine and MAPEI Mail electronic newsletters. Subscribe to receive updates on new products, projects, industry news, events, promotions and more. Go to to subscribe. MAPEI is trusted in all categories of construction worldwide [ ] Realtà MAPEI AMERICAS ISSUE 23 Global projects Residential solutions Thixo technology mortars Big 4 biohazards

18 80 years of quality and transparency For 80 years, we have been helping to improve people s quality of life by developing chemical products for the construction industry. We are fully committed to working and operating with the utmost respect for ethics, health and safety, as well as social and environmental responsibility. Our emphasis has always been on innovation as a means of developing our products so that they meet our clients requirements and, at the same time, respect the needs of the environment. INTEGRITY RESEARCH & DEVELOPMENT VALUES SUSTAINABILITY HONESTY RESPONSIBILITY COLLABORATION RESPECT PROFESSIONALISM COMMITMENT ETHICS LOYALTY

19 MAPEI has manufactured chemical products for the construction industry since 1937 and, over the years, has become a point of reference for the global market. MAPEI s long, proud history has always been closely connected to its capacity for groundbreaking research and innovation. And, thanks to the inherent quality and innovation of its products and technology, MAPEI is the ideal partner for designers, contractors, workmen and clients operating on prestigious, eco-sustainable projects and sites. We are proud to celebrate our significant milestone of 80 years in the construction industry.

20 MAPEI Headquarters of the Americas 1144 East Newport Center Drive Deerfield Beach, Florida US-MAPEI ( ) / (954) Technical Services (U.S. and Puerto Rico) () Customer Service MAPEI ( ) Services in Mexico MX-MAPEI ( ) Copyright 2017 by MAPEI Corporation ( MAPEI ) and all rights are reserved. All intellectual property rights and other information contained in this document are the exclusive property of MAPEI (or its parent or related companies), unless otherwise noted. No part of this document may be reproduced or transmitted in any form without the prior written consent of MAPEI. Edition Date: January 1, 2017 PR: 8187 MKT: Printed in the USA. Keyword: MAPEI Americas