MapeWall NATURAL HYDRAULIC LIME-BASED PRODUCTS FOR CONSOLIDATING AND STRENGTHENING MASONRY BUILDINGS ADHESIVES SEALANTS CHEMICAL PRODUCTS FOR BUILDING

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1 MapeWall NATURAL HYDRAULIC LIME-BASED PRODUCTS FOR CONSOLIDATING AND STRENGTHENING MASONRY BUILDINGS ADHESIVES SEALANTS CHEMICAL PRODUCTS FOR BUILDING

2 MapeWall Line Mapei has recently developed a new range of transpirant products made from natural hydraulic lime and reactive inorganic compounds, characterised by their high mechanical performance characteristics, for consolidating and strengthening masonries of existing buildings, including those of historical and artistic interest. All the products in the MapeWall range meet specific certification requirements, in that they comply with Euronorms EN (Internal and external rendering mortar) and (Masonry mortar). They are also Eco-sustainable mortars, in that they are certified EC1 R Plus by the GEV Institut, that is, with very low emission level of volatile organic compounds. The advantages of choosing MapeWall products: Certified Eco-sustainable Easy to apply Transpirant High performance For all types of masonry Compatible with all types of finishing products Does not react with fire

3 Masonry Mortar Injection Slurry Structural Rendering mortar MapeWall is a new line of products ideal for consolidating, structural strengthening, rendering and installing load-bearing walls and buffer walls made from blocks, bricks, stone, tuff and mixed materials in existing buildings, including those of historical and artistic interest. The line is made up of the following products: MapeWall Inject & Consolidate High-strength super-fluid injection slurry MapeWall Muratura Fine High-strength masonry mortar NEW MapeWall Render & Strengthen Structural and transpirant rendering mortar 3

4 MapeWall Line MapeWall Inject & Consolidate HIGH-STRENGTH SUPER-FLUID INJECTION SLURRY MapeWall Muratura Fine HIGH-STRENGTH MASONRY MORTAR NEW MapeWall Render & Strengthen STRUCTURAL AND TRANSPIRANT RENDERING MORTAR 4

5 Complete system for consolidating and strengthening masonry buildings 1 Primer Primer SN + Quartz Flooring Ultratop Loft 3 Substrate Brick masonry 4 Render + mesh MapeWall Render & Strenghthen 5 Chemical anchor Mapefix VE SF 6 Render MapeWall Render & Strenghthen 7 Primer Eco Prim Grip 8 Wall Ultratop Loft 9 Finishing Mapefloor Finish 58 W 10 Primer Silancolor Primer 11 Paint Silancolor Paint 12 Masonry mortar MapeWall Muratura Fine 5

6 MapeWall Inject & Consolidate HIGH-STRENGTH SUPER-FLUID INJECTION SLURRY Reactive natural hydraulic lime-based inorganic binder, with very low emission level of VOC for making super-fluid injection slurry for consolidating masonry WHERE TO USE Super-fluid, volumetrically-stable injection slurry for consolidating: foundations, pillars, vaulted roofs and archways; rubble masonries ; stone, brick, tuff and mixed masonry in general with cracks, gaps and internal cavities of existent buildings, included the listed ones. 6

7 Colour: Technical Data Product identity and application light grey Maximum size of aggregate (EN ): 100 µm Bleeding test (EN 445): < 0.1% Fluidity of mix (EN 445): < 20 s (initial) < 40 s (after 60 mins.) Bulk density of wet mortar (EN ): kg/m³ Performance characteristics Compressive strength (after 28 days) (EN ): Slip-resistance of steel rebar (Ø 16 mm) Maximum adhesion stress (EN 1881 mod): Slip-resistance of glass reinforcing bars (Maperod G 40/10) Maximum adhesion stress (EN 1881 mod): Initial shear strength (f vok ): Static modulus of elasticity after 28 days (EN 13412): Capillary action water absorption (EN ): Thermal conductivity (λ 10,dry ) (EN 1745): Coefficient of permeability to water vapour (EN ): Reaction to fire (EN ): Packaging: Consumption: > 15 N/mm² (Class M 15) 8 N/mm² 8 N/mm² 0.15 N/mm² 10,000 N/mm² < 0.6 kg/(m² min 0.5 ) Category W W/m K (P = 50%) 15/35 µ Class A1 20 kg bags approx kg/dm³ (of cavities to be filled) IN COMPLIANCE WITH EUROPEAN STANDARD G-M15 MASONRY MORTAR 7

8 MapeWall Muratura Fine HIGH-STRENGTH MASONRY MORTAR Transpirant masonry mortar, with high mechanical performances, based on hydraulic natural lime, with very low emission of VOC, for installation works, including reinforced, touching-up and plumbing WHERE TO USE Building new load-bearing and buffer walls or rebuilding existing walls, including walls in listed buildings; pointing between layers of stone, brick and tuff on natural-finish masonry; forming and reinforcing joints using rebar or composites (such as Maperod); building facing walls with high performance masonry mortar in compliance with standards applied in seismic zones; touching-up and plumbing facing walls with gaps and/or uneven surfaces. 8

9 Colour: Technical Data Product identity and application light beige Maximum size of aggregate (EN ): Bulk density of wet mortar (EN ): 1.5 mm 1,900 kg/m³ Minimum applicable thickness: Maximum applicable thickness per layer: Compressive strength after 28 days (EN ): Adhesion to substrate (brickwork) (EN ): Initial shear strength (f vok ): Capillary action water absorption (EN ): Coefficient of permeability to water vapour (EN ): Thermal conductivity (λ 10,dry ) (EN 1745): Reaction to fire (EN ): 5 mm 30 mm Performance characteristics 10 N/mm² (Class M 10) 0.40 N/mm² Failure mode (FB) = B 0.15 N/mm² < 0.5 kg/(m² min 0.5 ) Category W 2 15/35 µ 0.75 W/m K (P = 50%) Class A1 Packaging: Consumption: 25 kg bags 1.65 kg/dm³ (of cavities to be filled) NEW IN COMPLIANCE WITH EUROPEAN STANDARD G-M10 MASONRY MORTAR 9

10 MapeWall Render & Strengthen STRUCTURAL AND TRANSPIRANT RENDER High-strength natural hydraulic lime-based transpirant rendering and masonry mortar with very low emission level of VOC for making structural and reinforced render WHERE TO USE New internal and/or external high-performance transpirant render on stone, brick, tuff and mixed masonry; new render or renovating existing render on masonry, including buildings of historical or artistic interest; new render reinforced with galvanized or steel mesh on weak masonry; reinforced capping in combination with metal reinforcing mesh on the outer face of vaulted roofs; levelling off uneven surfaces on the outer face of vaulted roofs; Pointing between stone, brick and tuff elements on natural-finish masonry; forming joints, including joints reinforced with steel rebar; building facing walls with high performance masonry mortar in compliance with standards applied in seismic zones; touching-up and plumbing facing walls with gaps and/or uneven surfaces. 10

11 Colour: Technical Data Product identity and application light grey Maximum size of aggregate (EN ): Bulk density of wet mortar (EN ): 2.5 mm 1,750 kg/m³ Porosity of wet mortar (EN ): 16% Minimum applicable thickness: 10 mm Maximum applicable thickness per layer: 30 mm Performance characteristics > 15 N/mm² Compressive strength (after 28 days) (EN ): (Category CS IV) (Class M 15) Adhesion to substrate (brickwork) (EN ): Initial shear strength (f vok ): Static modulus of elasticity after 28 days (EN 13412): Capillary action water absorption (EN ): Thermal conductivity (λ 10,dry ) (EN 1745): Coefficient of permeability to water vapour (EN ): Reaction to fire (EN ): 0.8 N/mm² Failure Mode (FB) = B 0.15 N/mm² 10,000 N/mm² 0.2 kg/(m² min 0.5 ) Category W W/m K (P = 50%) 20 µ Class A1 Packaging: Consumption: 25 kg bags 15 kg/m² (per cm of thickness) IN COMPLIANCE WITH EUROPEAN STANDARD G-M15 MASONRY MORTAR IN COMPLIANCE WITH EUROPEAN STANDARD EN GP-CS IV RENDERING AND PLASTERING MORTAR 11

12 C.P. MK (GB) 3/15 Technical documentation From the technical area menu you can view the technical documentation divided per product lines and type of document. HEADQUARTERS MAPEI SpA Via Cafiero, Milan Tel Fax Internet: /mapeispa