Product Catalog and Installation Manual for: Multi-Panels XPS Tile Backer Board, Shower Tray and Underlayment for Floor Heating

Transcription

1 Product Catalog and Installation Manual for: Multi-Panels XPS Tile Backer Board, Shower Tray and Underlayment for Floor Heating 1

2 Product Description and Range Certification The XPS Tile-Backer Boards and Shower Tray are certified in accordance with ICC-ES (PMG Listing-1332). They meet the standards of ASTM testing for fire and waterproofing and are suitable boards as part of waterproof installations. Compliance with the following codes: 2015, 2012 and 2009 International Residential Code (IRC) 2015, 2012 and 2009 International Plumbing Code (IPC) 2015, 2012 and 2009 Uniform Plumbing Code (UPC) 2015, 2012 and 2009 National Plumbing Code of Canada (NPC) ICC-ES PMG-1332 approval number Compliance with the following standard: ANSI A Load Bearing, Bonded, Waterproof Membrane for Thin-set Ceramic tiles and Stone installation. Ceramic tiles must comply with ANSI A IAPMO PS e1 Tileable Shower Receptors and Shower Kits ASME A (R07) Floor and tech Drains Technical Properties: Property ½ ASTM test method Requirement Average of Pass/Fail thickness Specimens Tested Hydrostatic pressure ANSI 48 hours No leakage Pass resistance A Fungus and Micro ANSI 14 days 82,4 86 F No Growth Pass organism growth resistance A and 85 96% humidity Compressive Strength ASTM D kpa (36 psi) psi Pass Impact Load IAPMO Z 124 A 5 Inch Dia weight 10 lbs No Damage Pass Linear Expansion ASTM D % 0.06% Pass Tensile Strength ASTM D 1623 >228 kpa (33 psi) psi Pass Shear Strength Dry ANSI A Psi Average psi Pass Shear Strength Wet ANSI A Psi Average psi Pass Surface Burning ASTM E 84 Flame/Smoke 75/450 10/250 Pass Characteristics Drain Body ASME A Pass 2

3 Product The XPS Board features a CFC-free, closed cell core made from Extruded Polystyrene (XPS) Rigid Foam. The standard XPS Boards are reinforced with fiberglass mesh on both sides and coated with a synthetic polymer resin and MgO mortar. Product Range XPS Tile Backer Board supplied as flat, L, U shaped, and round shapeable boards XPS Shower Tray with drain supplied square and in rectangular formats The XPS Board as Underlayment for Floor heating system - factory grooved and can be aluminum top foiled. Product Benefits Include The lightest product on the market for heavy duty tile-backer board applications Waterproofness and zero capillarity Easy to cut by knife or saw Does not delaminate and is free of organic material Does not ignite or fuel any fire noncombustible Very good thermal insulation Does not support mold or fungus Wall Application in Wet area and Showers The XPS Tile-Backer Board, XPS Shower Tray, XPS Shapeable, L and U Shaped Boards (Fig.1) are engineered as a general purpose underlayment for tiles and are especially designed for high moisture areas. XPS will not absorb water nor does it need additional waterproofing due to its inherent waterproofness and zero capillarity. 3

4 Wall Installation in Wet area and Showers According to Certification ICC-ES PMG Wood Stud walls Standard construction (fig. 2) Apply a minimum ½ thick XPS Tile-Backer Board directly to the 2 x 4 Studs, Joist spacing no greater than 16 o.c. Mount with any of the following hot dipped galvanized fasteners containing a minimum head diameter of 3/8": (a) 1 5/8" screws or roofing nails, or (b) screws with washer and tabs for high load applications. Fasteners must have a minimum length of three times (3x) the panel thickness with a maximum distance between fasteners of 8". Place perimeter fasteners at least 3/8 and less than 5/8 from ends and edges, drive nails or screws so heads are flush with panel to ensure firm contact with the panel (Do not countersink the fasteners). Sealing (fig. 2): After installing the boards apply approximately a ¼ to ½ bead of Polyurethane Sealer and Adhesive between the boards. Spread the excess sealant over the top of all joints so in addition to having a solid sealant bead between the boards there is from ¾ to 1 of thin surface coverage on both sides of the seam; this means there will be a thin top coat from 1.5 to 2 in width over each joint. NOTE: Do NOT use normal silicone as the modified mortar will not bond. Fig. 2: Installation with Polyurethane Sealer and Adhesive. Boards can be installed horizontally or vertically Fasteners applied 3/8 to 5/8 from perimeter edge - ends Stud Joist spacing 16 o.c. Polyurethane Sealer and Adhesive on edges: Spread sealant onto both sides of the seam for a thin top coat of 1.5 to 2 in width over joints 4

5 Fig.4: Flush Transition to Drywall Tiling can now be directly appliedin a fraction of the time required by traditional methods. Floor installation Wet area - Wood Stud Floors Wood (or M4 non-combustible) subfloor should be constructed so the deflection does not exceed 1/360 of the total distance between floor joist (ASTM C626). Normally 5/8 Plywood /OSB or 1/2 M4 boards and joist spacing 16 o.c. fulfill demand. Apply ¼ or ½ XPS Boards onto the subfloor simply by spreading modified cement mortar (following manufacturer instructions) over the clean subfloor. Apply the boards by laying the boards into the mortar and using fasteners every 12 into the floor joists. Seal all joints with modified mortar. 5

6 Shower-Tray Installation over Wood Subfloor (Fig. 5) The XPS Shower Trays are designed with a built-in minimum 2% drain angle. Wood /M4 (non-combustible) subfloor should be constructed so the deflection does not exceed 1/360 of the total distance between floor joist (ASTM C626). Normally 5/8 Plywood /OSB or 1/2 M4 boards and joist spacing 16 o.c. fulfill demand. Installation: Measure and mark where your drain will be fitted on the subfloor, cut drain hole in the subfloor and fix the Below part of the drain between the floor joist in correct height, in fast drying modified cement mortar/wood structure. Apply approximately ½ bead of the polyurethane sealer and adhesive on the notched edges of the Shower- Tray (toward the wall boards) or on the two wall sides towards the Shower-Tray (the XPS tile backer board and Shower-Tray shall be butting tightly together remove excess sealer). Before applying the Shower-Tray on the subfloor, spread modified cement mortar over the clean subfloor and hereafter install the Shower-Tray. Install thetop part of the Drain into the below part of the drain, by screwing the two drain parts together after applying silicon as below picture. Now install the Waterproof Sealing Tape and Plumbing Sealing must be sealed with modified mortar. 6

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8 Top Part Horizontal Drain 2 in Below Part Horizontal Drain with built-in P-Trap XPS Building Board as Underlayment for Floor Heating Systems: Engineered for Electrical (Fig. 6) and Water Underfloor heating (Fig. 7 8). Boards can be factory grooved for water tubes (boards are 1 thick for 5/8 water tubes or 1 ¼ thick for ¾ water tubes). Downward heating loss on concrete floors is prevented due to the thermal insulation value. Boards can further be supplied with factory top mounted aluminum foil, making the floor heating even more effective. See below cut drawings for the different installation details. Fig. 6: Electrical Heating for Concrete Base and Tile Flooring Electric Heating system XPS Board Cement Mortar 8

9 Fig. 7: Water Heating for Concrete Base and Tile Flooring Water underfloor tubes 5/8 or 3/4 XPS board Factory grooved with top Aluminum foil Cement Mortar Fig. 8: Water Heating for Wood Floor Mounted to Wood Joist Floor Construction with Aluminum Sheets. Water underfloor tubes 5/8 or ¾ Aluminum sheets 15 wide XPS board Factory grooved Fig-9: The two grooved XPS options with and without top aluminum foil for water floor heating. Floating subfloor 9

10 Product Range Dimensions and Unit Quantities XPS Tile Backer Boards XPS L & U Shape Boards & Curb CB x 4 x 1/4 (600x1250 x 6mm) 175 pcs/pll CB x 5 x 1/4 (600x1524 x 6mm) 160 pcs/pll CB x 8 x 1/2 (600x2500 x 12.7 mm) 80 pcs/pll CB x 5 x 1/2 (600x1524 x 12.7 mm) 80 pcs/pll CB x 5 x 1/2 (914x1524 x 12.7 mm) 80 pcs/pll CB x 8 x 1/2 (1200x2500 x 12.7 mm) 80 pcs/pll CB x 8 x 3/4 (600 x 2500 x 20 mm) 52 pcs/pll CB x 8 x 1 1/4 (600 x 2500 x 30 mm) 35 pcs/pll CB x 8 x 1 1/2 (600 x 2500 x 40 mm) 26 pcs/pll CB x 8 x 2 (600 x 2500 x 50 mm) 21 pcs/pll L x 5.9 x 8 x 3/4 (150 x 150x 2500 x 20 mm) L x 7.87 x 8 x 3/4 (200 x 200 x 2500 x 20 mm) L ¾ x 15 ¾ x 8 x 3/4 (400 x 400 x 2500 x 20 mm) U x 4.72 x 3.15 x 8 x 3/4 (80 x 120 x 80 x 2500 x 20 mm) U x 7.87 x 7.87 x 8 x 3/4 (200 x 200 x 200 x 2500 x 20 mm) XPS Shapeable Boards Size: 2' (600mm) x 8' (2500mm) 104 pcs /pll 104 pcs/pll 54 pcs/pll 52 pcs/pll 52 pcs/pll CURB 3.5" x 3.5" x 5" 30 pcs/pll SB30L 2 x 8 x 1 ¼ Shapeable long side 35 pcs/pll SB40L 2 x 8 x 1 ½ Shapeable long side 26 pcs/pll SB50L 2 x 8 x 2 Shapeable long side 21 pcs/pll SB40W 2 x 8 x 1 ½ Shapeable wide side 26 pcs/pll SB50W 2 x 8 x 2 Shapeable wide side 21 pcs/pll 10

11 XPS Shower Trays including Drain with built-in P-lock ST800/C/O x x ¾ / 1 ½ 800x800x20/40mm ST900/C/O 35.4 x 35.4 x ¾ / 1 ½ 900x900x20/40mm ST1000/C/O x x ¾ / 1 ½ 1000x1000x20/40mm ST1200/O 35.4 x x ¾ / 1 ½ 900x1200x20/40mm ST1400/O x x ¾ / 1 ½ 1000x1400x20/40mm ST1800/O 35.4 x x ¾ / 1 ½ 900x1800x20/40mm SDH2 - Horizontal SDV2 - Vertical 4 x4 Square Strainer Shower Drain 4 x4 Square Strainer Shower Drain 26 pcs/pll 26 pcs/pll 26 pcs/pll 26 pcs/pll 26 pcs/pll 26 pcs/pll 26pcs/pll 26 pcs/pll 35.43" 35.43" 35.43" 10.89" 35.43" 35.43" 17.72" 10.89" 21.65" 35.43" 13.78" 70.87" 17.72" 35.43" 17.72" 11

12 Waterproof Sealing Tape - Fleece laminated MP x 32.5 x.04 (100 mm x 10 m x 1 mm) Joint Sealing (Hybrid Polyurethane Sealant and Bonding) from any local supplier 10 pcs For Waterproof connection between boards and for plumbing sealing 3 M 550 F 10 ounce 20 ounce 1 pcs For applying on edges between Boards for a waterproof connection Underfloor Heating Insulation Boards(UHP) Good mix of sealing and bonding performance, Fast curing for applications where speed matters, Shore A hardness of 45, Great for seam sealing & gap filling, Good option for Board bonding, Black/white/grey color options, Cartridge & sachet (tube) formats MPUHP x x.98 OD.63 (1200 x 600 x 25mm OD16mm) 10pcs/bag MPUHP-3016/ x x 1 ¼ OD.63 / ¾ 10pcs/bag (1200 x 600 x 30mm OD16/20mm) MPALUHP x x 1 OD.63 10pcs/bag (1200 x 600 x 25mm OD16mm) MPALUHP-3016/ x x 1 ¼ OD.63 / ¾ 10pcs/bag (1200 x 600 x 30mm OD16/20mm) Aluminum sheet x x.018 (1000 x 390 x 0.45mm) 20pcs/CTN 12

13 Processing and Storing Safety As with all other building materials, safety precautions must be taken into account and local laws and regulations must be observed. Cutting and drilling with circular saw or jigsaw are subject to dust development, and proper precautions must be taken by using appropriate dust extraction equipment and it is recommended the operator carry personal safety equipment. Application Conditions Board temperature and ambient temperature should be + 44 F (+7 C) - 86 F (+30 C) and relative humidity <85 % (optimally 60 %). Process temperature must be min + 44 F (+7 C). Storing and Proper Handling Multi-Panels products are delivered with plastic protection cover on the pallet. If undamaged, the plastic cover protects against weather conditions during transportation. The plastic cover is for dust protection only and should be removed upon arrival at the building site. Hereafter the pallets should be kept under a roof, leaving the possibility of ventilation around the Panels. Multi-Panels must be stored on a flat and dry level surface on pallets or sleepers with a min. 12" distance between all sides of the pallets or sleepers. The Panels must be lifted up and off the pallet and not drawn over the next board. Lift pallet crosswise and set forks apart to minimize bending of pallet. Fork length must support pallet entirely; if required, use fork extensions. General Information Service If you have any questions, our dedicated service team is ready to assist you with advice and guidance. Please visit our website for more information. 13

14 Warranty This warranty covers: The warranty covers the ICC-ES certification PMG scope/values and we confirm that we give a warranty for a period of 10 years, beginning on date of delivery provided that, the Panels were cut/drilled/ stored/installed/used in the prescribed system components etc. according to this Installation Manual". The warranty does not cover: color fading due to UV light, environmental impact on the Boards such as pollution etc. Replacement: Any Multi-Panels product which does not comply with the results in the datasheet tested in accordance with ICC-ES PMG will be replaced free of charge, from the Los Angeles warehouse, on condition that Multi-Panels Corporation is notified within 4 weeks after the acceptance of delivery and the claim is accepted by Multi-Panels Corporation. The warranty does not cover the transport costs or labor expenses for dismantling and dumping defective Boards and installing new Boards. Multi-Panels Corporation shall not be liable for failure of performance hereunder due to force majeure. Disclaimer The information contained in this manual is based on Multi-Panels general experience, best knowledge and belief, however because of factors that fall beyond Multi-Panels knowledge and control, which can affect the use and function of the products, no warranty is given or implied with respect to the information. Multi-Panels policy is one of continuous improvement and therefore reserves the right to alter specifications at any time and without notice. In case of doubt, please contact your local Multi-Panels representative. 14