PCC prodex Portfolio Presentation. PCC prodex. Crossin insulations.
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1 PCC prodex Portfolio Presentation PCC prodex Crossin insulations
2 The profitable producer of chemicals PCC Rokita Group 33% 50% 50% 30% Consolidated sales revenue, generated by specialized chemical products Consolidated sales revenue from export Average yearly increase of consolidated revenue in last 5 years Average yearly increase of consolidated EBITDA in last 5 years The diversified chemical business, vertically integrated, based on own know-how and three modern industrial complexes, composed of an installations series located at 250 m 2 industry park. 2
3 Our chemical products are used in many of the areas of the economy The portfolio of PCC Rokita Group consists of more than 250 items these are commodity products and specialized products. Company is relatively stable, both in prosperity times and during the period of bad economic cycle. Chemicals of PCC Rokita have wide applications. Furniture Construcion Chemistry Energetic Agro Automotive Groceries Cellulose and paper Metallurgy Household chemistry Mining Sport 3
4 PCC PRODEX The use of synergy in polyurethane department The purchase of PCC Prodex in 2012 allows to replenishment PCC Rokita product offer in polyurethane department. Thanks to the aquired knowledge, our offer is more adjusted to clients. The profits from integration: The use of synergy in polyurethane products offer replenishment into specialized products for polyurethane market. The better using knowledge about new, high-specialized products. PCC ROKITA The common uses of trade knowledge on polyols and PU system market. The opportunities to dynamic growth in PU department (especially System House). As a result, the rising PU department value in PCC Rokita. 4
5 PCC PRODEX polyurethane business Over 35 years of activity in polyurethane business, PCC Prodex has established itself as a reliable manufacturer and distributor of about 250 products, which have been successfully used by other industries, for instance plastics industry, building and construction sector, mining, automotive branch, and sport and recreation. 5
6 Polyurethane in Construction sector Polyurethane is widely used for construction in all types of infrastructure projects. Its most important application, however, is building insulation: polyurethane foams have excellent insulation qualities. In buildings, they reduce fuel costs and help conserve energy. Buildings consume 40 per cent of global energy, and create more than one third of greenhouse gas emissions. Experts estimate that worldwide insulation of buildings to optimal standards could reduce global CO 2 emissions by 20 per cent. Foam made of polyurethane provides high insulation value, and helps cut down on space requirements for walls and roofs; this helps maximise building volume. This is especially important when an existing building is being renovated to comply with better energy efficiency standards: rigid polyurethane spray foam is a particularly versatile and cost-effective tool to upgrade buildings insulation performance. Polyurethane is also appreciated by the construction industry for its durability: thanks to polyurethane, buildings last longer and require less maintenance. Using rigid composite panels made from polyurethane means using components that are light yet strong, moisture-resistant and easy to install. 6
7 Spray Polyurethane Foam SPRAY FOAM SYSTEMS 7
8 Manufacturing SPRAY FOAM SYSTEMS Poly Content: polyol cataysts flame retardans others SPF SPF is the result of mixing two components of each other. ISO Content: 100 % isocyanate *SPF- Spray Polyurethane Foam 8
9 Manufacturing SPRAY FOAM SYSTEMS how is it formed? watch video * All right reserved by PCC Prodex. 9
10 Manufacturing SPRAY FOAM SYSTEMS 10
11 INSULATION in Construction sector popular solutions Thickness of DIFFERENT insulation materials for heat transmission coefficient (U = 0,20 W/m 2 K) Foam PU 100 mm Styrofoam with graphite 133 mm Styrofoam 146 mm Styrofoam extruded 150 mm Mineral wool 154 mm Wood wool 167 mm 11
12 INSULATION in Construction sector popular solutions Thickness of diffrent insulation materials for λ thermal conductivity 0,06 0,05 0,04 0,03 0,02 0,01 0 Polyurethane closed cell foam Styrofoam Mineral wool Fibreboard Cork insulation 12
13 ADVANTAGES OF POLYURETHANE FOAM One of the best thermal insulation materials on the market (low thermal conductivity; λ W/m K) No thermal bridges due to jointless aplication High stability of parameters over time and over a broad temperature range (from -30 to +120ºC) Excellent adhesion to various construction materials (e.g. concrete, wood, metal, plasterboard, bitumen sheeting) High mechanical strength even 350 kpa Durability of the insulation done even in the toughest conditions Lightweight solution (due to its small thickness and density) * The photo shows a viscoelastic foam. Presented here to show the flexibility of polyurethane. 13
14 Benefits ENVIRONMENTAL PROTECTION The use of polyurethane spray foam brings a lot of advantages, both purely material (energy savings and renovations in the future), but also for the environment and thus to human health. ENVIRONMENTAL PROTECTION Blowing agents do not destroy the ozone layer Possible recycling Better insulation reduces consumption of non-renewable resources, such as coal or petroleum. Polyols on the basis of renewable raw materials are used for the production of polyurethane foams. The use of polyurethane spray foam increases durability of the insulation 14
15 energy loss in the building* SPRAY FOAM SYSTEMS ventilation 25-35% walls 20-30% roof 20-30% windows 10-20% floor 5% * Source Central Statistical Office 15
16 Conditions necessary for spray foam insulation PN EN PN EN Producers of SPF Contractors using SPF Ensuring adequate components Proper surface preparation Parameter control of foam during spraying TEST SYSTEM Favorable weather conditions Professionally selected equipment Providing possibly clear details of the processing conditions The appropriate thickness of the layers conditions Experienced and highly professional employees conditions 16
17 PCC Prodex The activity based on two sprays FOAMS BRANCHES Ekoprodur S0310 Ekoprodur S0310/E Ekoprodur S0329 Ekoprodur S0329 W Ekoprodur S0540 CROSSIN ATTIC Soft Foam CROSSIN ATTIC Hard Foam CROSSIN WALL Foam CROSSIN FLOOR Foam CROSSIN ROOF Foam EKOPRODUR 17
18 EKOPRODUR S0310 is a two-component system (A+B) designed for the production of open-cell polyurethane foam with a semi-rigid self-extinguishing properties. Essential characteristics Value Harmonized technical specification Reaction to fire Class F PN-EN Short-term water absorption by partial immersion 0,85 kg/m 2 PN-EN Termal conductivity λ mean,i = 0,037 W/mK PN-EN λ = 0,038 W/mK 90,90 Declared aged termal conductivity Water vapour diffusion resistance factor Compressive stress at 10% deformation λ = 0,038 W/mK PN-EN D MU3 PN-EN CS(10\Y)10 PN-EN
19 EKOPRODUR S0310 E is a two-component system (A+B) designed for the production of open-cell polyurethane foam with a semi-rigid self-extinguishing properties. Essential characteristics Value Harmonized technical specification Reaction to fire Class E PN-EN Short-term water absorption by partial immersion 0,85 kg/m 2 PN-EN Termal conductivity λ mean,i = 0,037 W/mK PN-EN λ = 0,038 W/mK 90,90 Declared aged termal conductivity Water vapour diffusion resistance factor Compressive stress at 10% deformation λ = 0,038 W/mK PN-EN D MU3 PN-EN CS(10\Y)10 PN-EN
20 EKOPRODUR S0329 is a two-component spray polyurethane system designed for the manufacture of cellular rigid foam. Essential characteristics Value Harmonized technical specification Reaction to fire Class E PN-EN Short-term water absorption by partial immersion 0,11 kg/m 2 PN-EN Termal conductivity λ mean,i = 0,021 W/mK PN-EN λ = 0,022 W/mK 90,90 Declared aged termal conductivity Water vapour diffusion resistance factor Compressive stress at 10% deformation For thickness d N < 40 mm For thickness 40 mm d N < 60 mm For thickness λ D 60 mm λ = 0,027 W/mK D λ = 0,025 W/mK D λ = 0,024 W/mK D PN-EN MU35 PN-EN CS(10\Y)200 PN-EN
21 EKOPRODUR S0329W is a two-component system (A+B) designed for the production of closed-cell rigid polyurethane foam in lower temperature conditions (around -10 st. C). Essential characteristics Value Harmonized technical specification Reaction to fire Class E PN-EN Short-term water absorption by partial immersion 36 kg/m 3 PN-EN Termal conductivity λ mean,i = 0,021 W/mK PN-EN λ = 0,022 W/mK 90,90 Declared aged termal conductivity Water vapour diffusion resistance factor Compressive stress at 10% deformation d N < 40 mm 40mm d N <60m d N 60 mm λ = 0,027 W/mK D λ = 0,025 W/mK D λ = 0,024 W/mK D PN-EN MU3 PN-EN kpa PN-EN
22 EKOPRODUR S0540 is a two-component spray polyurethane system designed for the manufacture of cellular rigid foam. Essential characteristics Value Harmonized technical specification Reaction to fire Class E PN-EN Short-term water absorption by partial immersion 0,11 kg/m 2 PN-EN Termal conductivity λ mean,i = 0,022 W/mK PN-EN λ = 0,023 W/mK 90,90 Declared aged termal conductivity Water vapour diffusion resistance factor Compressive stress at 10% deformation For thickness d N < 40 mm For thickness 40 mm d N < 60 mm For thickness λ D 60 mm λ λ λ = 0,029 W/mK D = 0,028 W/mK D = 0,027 W/mK D PN-EN MU165 PN-EN CS(10\Y)400 PN-EN
23 crossin insulations 23
24 crossin insulations Premium Brand Dedicated system for authorized franchise partners: Constant availability of the product; Possession of exclusivity; Credibility through cooperation with a strong and active partner; Marketing support. 24
25 Marketing Activity CROSSIN INSULATIONs 25 Advertisement video (spray & board systems) Social Media activities Evolution of the website towards the main brand - Crossin Insulations Insulations cost calculator Traning for customers Samples Pack (spray & board systems) PCC Car fleet Fairs and exhibitions (cooperation with authorized contractors) Technical pictures Documentation Authorizations & Brochures, leaflets
26 Fairs Activity CROSSIN INSULATIONs 26
27 attic INSULATION realisation 27
28 commercial video crossin isolation for requiring. watch video * All right reserved by PCC Prodex. 28
29 Synergy is our strength Acting within the international structures of PCC Group enables us to create and develop in many directions, together setting trends in modern chemisty. PCC PRODEX Ltd. Sienkiewicza 4, Brzeg Dolny, Poland E: /en/
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