Additive Manufacturing in Horizon 2020

Transcription

1 Additive Manufacturing in Horizon 2020 AMEF Event Brussels, 9 November 2016 José-Lorenzo Vallés Industrial technologies DG Research and

2 Overview: Potential of Additive Manufacturing (AM) AM in EU Research and AM in EU Policy Non-technological challenges in AM 2

3 AM in the press 3

4 What is Additive Manufacturing? ISO/ASTM definition: Different terms used since AM started: "Process of joining materials to make objects from 3D model data, usually layer upon layer, as opposed to subtractive manufacturing methodologies, such as traditional machining. Different materials: Polymers / Metals / Ceramics Different technologies: SLA / SLS / 3D-Printers / FDM / DLP / DMLS / EBM / LMD / LC / 4

5 Potential benefits of Additive Manufacturing Disruption of the manufacturing value chain, allowing a shift from mass production to full customisation. Makes light weight structures which retain structural strength Less material, less waste, less energy, less CO 2 emissions Reduced time to market and freedom in design, which can create new business models and market opportunities Enables production on a local basis, closer to the point of consumption, strengthening the regional economies 5

6 Attention on Additive Manufacturing is recent 2010 Additive Manufacturing / 3D Printing appears Expectations: 5-10 years before maturity In 2010, the Gartner Hype Cycle estimated 5-10 years to adoption 6

7 2015 AM Industrial applications are already situated in the «slope of enlightenment», ready for production in about 2-5 years 7

8 Key market figures In 2014, the 3D printing industry grew 34.9%, the highest rate in 17 years In 2016, 3D-Printing market grew by $1 billion to a total of $5.1 billion In 2020, the market is expected to reach $21.2 billion (Source: Wohlers 2015) Source: Forbes 8

9 Additive Manufacturing in EU Research and The EC already provides funds since the First Framework Programme (FP1, ), e.g. rapid prototyping with laser scanning of polymers The following Framework Programmes ( ) ensured continuous support from different EC services and programmes Under FP7 ( ), over 60 AM projects were funded with more than 160 million in EC funding and an overall budget of around 225 million Under Horizon 2020, already more than 20 AM projects have been launched in , with over 95 million in EC funding, mainly within the Key Enabling Technologies 9

10 Metals 11,3% Additive Manufacturing from FP3 to FP7 ( ) Polymers 7,0% Materials Biomaterials 5,6% 29,6% Ceramics 2,8% Other materials 2,8% EC Programme Number projects FP3 4 FP4 8 FP5 3 FP6 12 FP7 IDEAS ERC 3 FP7 NMP 34 FP7 ICT 2 FP7 PEOPLE 8 FP7 SME 5 FP7 TRANSPORT 1 FP7 INCO 1 FP7 JTI 5 FP7 KBBE 1 FP7 SIS 1 TOTAL 88 Process technologies 23,2% Technologies Informatics 10,6% 34,5% Standardisation 0,7% Industrial processes 7,7% Health 4,9% Bioprinting 4,9% Aerospace 3,5% Applications Moulds and tools 3,5% 35,9% Micro 3D-Printing 2,8% Foot and textile 2,1% Consumer goods 1,4% Electronics 1,4% Skills and education 1,4% Microfluidics 0,7% Design 0,7% Food 0,7% 10

11 AM in the WP Code Topic title Type FoF Novel hybrid approaches for Additive and Subtractive manufacturing machines RIA FoF Support for the further development of Additive Manufacturing technologies in Europe CSA FoF Photonics Laser based production. From "Design to piece" Excellence in Laser based additive industrial manufacturing RIA FoF PILOTS NMPB EUB ICT for Manufacturing SMEs (I4MS). iv. Digital Design for Additive Manufacturing Pilot lines for 3D printed and/or injection moulded polymeric or ceramic microfuidics MEMS Business models and industrial strategies supporting novel supply chains for innovative product services IoT Pilots Smart manufacturing: customisation continuous Additive Manufacturing / Robot systems for Additive Manufacturing IA IA RIA RIA RIA: Research and Actions CSA: Coordination and Support Actions 11

12 Combining several KETs for advanced AM products 12

13 AM Success Stories EU funded projects 3 M EU funding - 4 M budget FP7 KBBE. 11/ /2015 Food 3D-Printing Malnutrition can cause approximately additional170 billion Euros annually for the European health system Age-related diseases and disorders such as masticating and swallowing problems lead to loss of appetite and malnutrition 13

14 AM Success Stories EU funded projects 7,8 M EU funding - 10,5 M budget FP7 NMP. 11/ /2015 3D-Bioprinting Development of artificial skin: In vitro systems for drug development reducing animal tests Tissue replacement for implants and diabetic wounds 20 µm 14

15 AM Success Stories EU funded projects 10 M EU funding - 18 M budget FP7 FoF. 01/ /2017 High-Tech Metal Products: Large-scale AM parts Fast production of large AM components up to 2 metres in size and Largest EU funded project in AM close to zero waste Aeronautics, space, nuclear fusion, automotive and tooling 15

16 AM Success Stories EU funded projects PHOCAM µ3d-printing Cultural Heritage 2,5 M EU funding - 3,5 M budget FP7 FoF. 06/ /2013 Integrated lithography-based AM system to process photopolymer-based materials

17 AM Success Stories EU funded projects 6 M EU funding - 8 M budget H2020 FoF. 01/ /2017 High-Tech Metal Products: Hybrid Machines Flexible machine for both Additive Manufacturing and Subtractive Manufacturing Borealis focuses on the medtech, aerospace and automotive sectors 17

18 AM Success Stories EU funded projects 3D-Printing of Houses 7,9 M EU funding - budget H2020 FoF. 09/ /2019 Hybrid (Additive and Subtractive) machine for 3D Printing with concrete-based materials focused on the Construction Industry Courtesy of Xtree

19 AM Success Stories EU funded projects BIONIC AIRCRAFT 6,5 M EU funding 8 M budget H2020 MG. 09/ /2019 New planes will use bionic structures that mimic the bone structure of birds. New design concepts and materials to increase the weight-saving potential of AM. New concepts for quality control, repair, recycling and spare parts logistics.

20 FP-related AM Roadmaps The Factories of the Future Roadmap highlighted Additive Manufacturing as a Research and priority within Advanced manufacturing processes The European Additive Manufacturing Platform recently published their Strategic Research Agenda (SRA) on Additive Manufacturing The FP7 CSA SASAM has produced a Roadmap for Standardisation in AM setting up the basis for European standards, and in collaboration with CEN-CENELEC, ISO and ASTM The FP7 CSA DIGINOVA has developed a Roadmap for Digital Fabrication 20

21 AM in EU policy The EC Communication on Industrial Policy in 2012 and the Digital Single Market Communications in 2016 mentioned 3D-Printing and AM as key elements to achieve their objectives The Industrial Landscape Vision 2025 (2013, JRC), showed AM as a case study on how Standards facilitate new production systems The 2013 report of the EC Task Force for "Advanced Manufacturing Technologies for Clean Production" presented AM / 3D-Printing as a key Advanced Manufacturing Technology In May 2015, the European Economic and Social Committee adopted an own-initiative opinion on 3D-Printing In September 2015, the European Parliament published a study for the ITRE Committee about 3D-Printing 21

22 Regulatory framework and barriers for AM Standardisation -> Still on progress. More to come in the next years ISO/ASTM TC ASTM F42 - CEN/TC 438 Digital Single Market EC Communications, 2016 New regulations? -> Are existing ones hampering innovation? EU legislation: Laser Products Medical devices Machinery New US FDA guidelines for 3D-Printed medical devices No similar approach of fast-track procedures in the EU Certification for parts and products -> CE marking InnovREFIT Task Force. Better Regulation Agenda GE got FAA approval - Need for EU AM certification 22

23 Other non-technological challenges for AM Patent protection Unitary Patent of the EU patent package -> Delays Number of AM patents at EPO -> 19% EU vs 27% US companies Training and skills at all levels EU Digital Skills Agenda: Develop curriculum on AM skills Legal and financial issues for the AM industry IPR, copyright, liability issues Cross-border duties and taxes surrounding data Support to entrepreneurs. Access to finance 23

24 Thank you for your attention! Find out more: Research and