ThermoShell Internal Wall Insulation (IWI) Knauf Insulation
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1 ThermoShell Internal Wall Insulation (IWI) Knauf Insulation
2 KNAUF INSULATION INSULATION MATERIALS 1.2 BILLION 5,000 EMPLOYEES Worldwide presence Fastest growing insulation manufacturer in Europe Glass mineral wool Rock mineral wool Wood wool Extruded polystyrene Extruded polyethelene Expanded polystyrene 2010 turnover Over 1.2 billion 20,000 employees Over 30 factories Over 35 countries
3 Knauf Insulation - UK Cwmbran St Helens Queensferry Hartlepool Glass mineral wool Glass mineral wool Rock mineral wool XPS Extruded polystyrene
4 Industry Overview
5 Industry Overview 25 million Number of homes in UK housing stock (English Homes Conditions Survey, 2009)
6 Industry Overview 6.6 million Number of solid wall homes in UK housing stock (English Homes Conditions Survey, 2009)
7 Industry Overview 220 Years it will take to insulate all solid wall homes at current installation rates (estimated 30,000 installs p.a)
8 Number solid wall insulation installations Industry Overview 500, , , , , , , , ,000 50, DECC forecast for solid wall insulation measures under Green Deal and new ECO
9 Industry Overview Opportunities Green Deal Insulation measures will play a key role ECO Major focus on solid wall insulation will result in growth Kitchen/bathroom upgrades Key opportunity to upgrade insulation of solid walls Funding available square metre basis ThermoShell IWI can potentially attract funding for every square metre installed Huge opportunity for sales
10 Building Regulations ThermoShell IWI System thicknesses and U-values when used on a 225mm solid brick wall Thickness (mm) U-value (W/m 2 K) If U-value of 0.30 W/m2K required as per Approved Document L, 95mm system is required
11 Industry Overview Internal Wall Insulation (IWI) No scaffolding required Greater flexibility for installation Generally less expensive than EWI
12 Industry Overview Internal Wall Insulation options Aerogels Insulated wallpaper Rigid foam boards Mineral wool installed in between timber studs Mineral wool installed in between metal studs
13 Industry Overview What an IWI system needs to provide: Thermal performance U-value of 0.30 W/m 2 K for compliance with Part L1B 2010 Acceptable thickness Minimised risk of condensation Minimal disruption during installation Low environmental impact
14 Existing wall EcoStud Earthwool EcoBatt ThermoShell Vapour Control Layer Plasterboard
15 Industry Overview What an IWI system needs to provide: Thermal performance U-value of 0.30 W/m 2 K for compliance with Part L1B 2010 Acceptable thickness Minimised risk of condensation Minimal disruption during installation Low environmental impact
16 EcoStud Extruded Polystyrene (XPS) + 15mm OSB No thermal bridging Unaffected by moisture Lightweight but with high compressive strength Excellent pullout strength Moisture resistant OSB
17 Earthwool EcoBatt Water repellent glass mineral wool Manufactured with ECOSE Technology Compression fits between studs, allowing no air gaps preventing air movement and condensation Glass mineral wool with a generic A+ Green Guide rating
18 ThermoShell Vapour Control Layer Vapour control membrane + Standard plasterboard
19 Main benefits of the ThermoShell IWI system Reduced thickness due to insulation properties of EcoStud Can potentially attract funding for every square metre installed Cost effective BBA certified system LABC approved meaning no separate sign off or approval for each project OFGEM recognised allowing funding allocation High performance environmental credentials
20 Number solid wall insulation installations Industry Overview 500, , , , , , , , ,000 50, DECC forecast for solid wall insulation measures under Green Deal and new ECO
21 Doncaster whole house refurbishment Case study
22 Case study Doncaster whole house refurbishment Voided property Plaster removed on all walls Kitchen and bathroom units replaced Ceilings downstairs replaced Insulation measures 75mm ThermoShell IWI to all external walls 75mm ThermoShell IWI to cellar stairs Thermal Laminate to reveals and returns 150mm insulation in suspended timber floor Loft insulation upgraded from 100mm to 300mm Intermediate floors zone insulated Underside of staircase to first floor insulated
23 Doncaster whole house refurbishment Case study IWI System in bathroom
24 Case study Doncaster whole house refurbishment Energy profile Before SAP rating CO 2 emissions p.a 63 D 3810 kg CO 2 reduction U-values (W/m 2 K) Before Walls 2.1 Loft 0.71 Floor 0.43
25 Case study Doncaster whole house refurbishment Energy profile Before After SAP rating 63 D 82 B CO 2 emissions p.a 3810 kg 1833 kg CO 2 reduction 52% U-values (W/m 2 K) Before After Walls Loft Floor
26 Case study Doncaster whole house refurbishment Conclusions Improved SAP rating: CO 2 savings: Reduced fuel bills: 63D to 82B 2 tonnes / year 400 / year Overall installed cost: 2, Payback: 7 years
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