An ExampleOf Visual SixSigma, with JMP Scripting at Fresenius Kabi plant Cavezzo - Italy

Transcription

1 An ExampleOf Visual SixSigma, with JMP Scripting at Fresenius Kabi plant Cavezzo - Italy JMP DiscoverySummit 2015, Brussels, 25 March 2015 Copyright Fresenius Kabi AG 1

2 The Fresenius Group Fresenius Medical Care Fresenius Kabi Fresenius Helios Fresenius Vamed Dialysis Equipment and Services Clinical Nutrition I.V. Drugs Infusion Therapies Medical Devices/ Transfusion Technology Hospital Operations Engineering and Services for Health Care Facilities Copyright Fresenius Kabi AG

3 The Business Pharmaceuticals and Medical Devices Clinical Nutrition Parenteral & Enteral Nutrition Products I.V. Drugs Intravenously Administered Generic Drugs: Oncology Drugs, Anesthetics & Analgesics, Anti-Infectives, Critical Care Drugs Infusion Therapy Infusion Solutions, Colloids Medical Devices/ Transfusion Technology Pumps, Disposables, Infusion Management Systems, Products for whole blood and blood components collection and processing & for transfusion medicine and cell therapies High quality and affordable products for the therapy and care of critically and chronically ill patients in hospital and outpatient care Copyright Fresenius Kabi AG

4 About the Project Project Objective: Create an online processsupervisor of a new, automated manufacturing line Project timeframe: 6 weeks Toolbox: SQL data server, JMP11 2-day scripting course 2-day project workshop 2015 CS Odessa Corp. Copyright Fresenius Kabi AG 4

5 About the Authors JMP trainer, Scripting Expert S. Hoffmeister OPEX team, SQL data feed Project Manager A. Girotti IT Manager L.Zambianchi Six Sigma Black Belt S. Bergonzini Sr. Process Validation Specialist E. Caiazzo Process Validation Specialist L. Ferraresi Process Eng. Filter Assembling Copyright Fresenius Kabi AG 5

6 Agenda Introduction& scope Foreword Process Map Project Work Breakdown Structure Structureof the JSL interfaceand «How To» Demo Conclusion Copyright Fresenius Kabi AG 6

7 Leukodepletion Copyright Fresenius Kabi AG 7

8 Lean (&) Six Sigma Seek Perfection Identify Value Establish Pull Sustain Create Flow Mapthe Value Stream Lean Manufacturing Six Sigma Measure Analyse Improve Control Copyright Fresenius Kabi AG 8

9 Information management In any process, the flow of information is a process itself. Information Management Gather Store Deliver Preserve Copyright Fresenius Kabi AG 9

10 Design for Visual Six Sigma -DFVSS JUST IN TIME Utilize Knowledge Frame the Problem Revise Knowledge Visual Six Sigma MakingData Analysis Lean Collect Data Model Relationships Statistics as Judge/Lawyer(CDA) Uncover Relationships Statistics as Detective (EDA) Root Cause Analysis Copyright Fresenius Kabi AG 10

11 The Project (s) QC online Process Parameters Materials & Defectives QC offline June 2014 Expert Knowledge Welding Equipment SQL DBs JSL Backbone Single Piece Traceability JSL Training April 2014 Copyright Fresenius Kabi AG 11

12 Process Map* *schematic drawing not reflecting the real process Copyright Fresenius Kabi AG 12

13 Work Breakdown Structure(WBS) Batch/Item Traceability Productivity & Defectives Process Parameters Material Consumption Offline Quality Controls Online Quality Controls Copyright Fresenius Kabi AG 13

14 Structure of the JSL to organize Functions and Parameters profiles JSL X 1 (t) to manage X s and Y s information USERS X 2 (t) Y 1 (x 1,x 2 ) TAB BOX Tab0 -Startup Advanced Options Copyright Fresenius Kabi AG 14 Tab1 Tab2 Tab3 Tab4 Tab5 Tab6 Tab7 Tab8

15 Disclaimer For confidentiality reasons, the demo that follows has been modified from the original version of the JSL script in these points: The database is static and local Graphs and tables are without labels Some figures have been modified from the original JMP Application Copyright Fresenius Kabi AG 15

16 JSL functions and commands Exclude Button Box New window Global Outline Box Return Add Filter Tabulate For Formula While Set Path Variable Size For Each Row V Splitter Box Include Select Rows Table Box Tab Box Preferences Set Data Filter Graph Builder H Sheet Box Generate Report Add Column Properties Function Invert Row Selection Spacer Box New Column String Col Box Hide If H Splitter Box Copyright Fresenius Kabi AG 16

17 Our Vision Quality Delivery Time Costs JIT JIDOKA TaktTime / Pull Flow Visual Six Sigma Visual Six Sigma Man / Machine separation Heijunka Reduction in Mudas Standard Working Kaizen Process Stability Copyright Fresenius Kabi AG 17

18 Conclusions Everything should be made as simple as possible, but no simpler. A. Einstein Excellence is never an accident. It is always the result of high intention, sincere effort, and intelligent execution; it represents the wise choice of many alternatives -choice, not chance, determines your destiny. Aristotele Copyright Fresenius Kabi AG 18