ENVIRONMENTAL PRODUCT DECLARATION as per ISO and EN 15804

Transcription

1 ENVIRONMENTAL PRODUCT DECLARATION as per ISO and EN Owner of the Declaration Programme holder Institut Bauen und Umwelt e.v. (IBU) Publisher Institut Bauen und Umwelt e.v. (IBU) Declaration number EPD-AWU CAA1-EN ECO EPD Ref. No. ECO Issue date Valid to WIT-PE / Umwelt Produktdeklaration Name des Herstellers Name des Produkts

2 General Information WIT-PE 500 Programme holder IBU - Institut Bauen und Umwelt e.v. Panoramastr Berlin Owner of the Declaration Reinhold-Würth-Str Künzelsau Declaration number EPD-AWU CAA1-EN Declared product / Declared unit The declared product is dual-component reactive resin mortar WIT-PE 500 manufactured by Adolf Würth GmbH & Co. KG. The declared unit refers to 1 kg reactive resin product in the mixing ratio required for processing both components. The packaging is also included in the calculation. This Declaration is based on the Product Category Rules: Reaction resin products, (PCR tested and approved by the SVR) Scope: Issue date Valid to This document refers to the dual-component reactive resin mortar WIT-PE 500. Specific data from the Adolf Würth GmbH & Co. KG manufacturing plant in Willich, was used for generating this LCA. It is based on data from 2013 which complies with the annual average.this document is translated from the German Environmental Product Declaration into English. It is based on the German original version EPD-CHE CAA1-DE. The verifier has no influence on the quality of the translation.the owner of the declaration shall be liable for the underlying information and evidence; the IBU shall not be liable with respect to manufacturer information, life cycle assessment data and evidences. Verification The CEN Norm /EN 15804/ serves as the core PCR Independent verification of the declaration according to /ISO 14025/ internally x externally Prof. Dr.-Ing. Horst J. Bossenmayer (President of Institut Bauen und Umwelt e.v.) Prof. Dr. Birgit Grahl (Independent verifier appointed by SVR) Dr. Burkhart Lehmann (Managing Director IBU) Product Product description The declared product WIT-PE 500 is a dualcomponent reactive mortar based on epoxy resin which is supplied in an exclusive 2-component plastic cartridge. This high-performance product is processed using a hand gun, battery gun or pneumatic gun and static mixer. It was specially developed for securing threaded rods, reinforcing bars or internal threaded sleeves in solid blocks, concrete, aerated and lightweight concrete. Application The WIT-PE 500 is distinguished by its wide range of application possibilities at installation temperatures starting at +5 C and application temperatures to 72 C as well as its high chemical resistance in extreme environments such as swimming pools (chlorine) or proximity to the sea (salt). With its wide range of national and international approvals and certificates, practically any application is possible. 2 Sample applications Suitable for securing façades, awnings, wooden constructions, metal constructions, metal profiles, supports, beams, consoles, handrails, gratings, sanitary objects, pipelines, cable routes, post-installed rebar connections (refurbishment and reinforcement) etc. Technical Data The following construction data is of relevance for the declared product WIT-PE 500 as supplied: Construction data Name Value Density acc. to /DIN 51757/ for mixing 1,4 both components Compressive strength acc. to /EN 196/ 120 Elastic modulus acc. to /EN 196/ g/ml N/mm² N/mm² Environmental Product Declaration WIT-PE 500

3 Storage: Store in a cool, dry and dark place: +5 C to +35 C Shelf life: 24 months in standard cartridge systems agent components is automatically set during the squeezing process. Curing starts immediately after mixing the components. The formula does not contain any substances on the REACH candidate list (valid ). The product reviewed in this EPD contains the following volumes: Resin component: Epoxy resin: Mineral fillers: Other components: Gel- and processing time: +5 C 120 Min. +10 C 90 Min. +20 C 30 Min. +30 C 20 Min. +40 C 12 Min. Hardening time on dry sub-surface: +5 C 50 h +10 C 30 h +20 C 10 h +30 C 6h +40 C 4h Please refer to the applicable technical data sheet for more detailed information. Base materials / Ancillary materials The declared WIT-PE 500 product is supplied in the form of a dual-component plastic cartridge comprising a resin component and a curing agent component at a volume ratio of 3:1. The mixing ratio of resin and curing Curing agent component: various polyamines: Mineral fillers: Other components: 50 to 60 % by weight 30 to 45 % by weight < 5 % by weight 80 to 90 % by weight 5 to10 % by weight 5 to 25 % by weight Reference service life The declared product WIT-PE 500 is exposed to a wide variety of environmental influences during its service life. The anticipated reference service life depends on the specific installation situation and the exposure associated with the product. The main factors influencing the period of use involve weathering as well as mechanical and chemical loads. LCA: Calculation rules Declared The declared product is a dual-component reactive mortar manufactured by Adolf Würth GmbH & Co. KG and referred to as WIT-PE 500. The declared unit refers to 1 kg reactive resin product in the mixing ratio required for processing both components. The resin and curing component mixing ratio is 4:1 [m/m] (volume ratio 3:1) The packaging relating to 1 kg reactive resin product is also included in the calculation ( kg). The following table depicts the data on the declared unit. materials, transport to the production facility and the actual product production processes. The preliminary products are procured in. Transport is exclusively by truck. The following process diagrams depict the production process on which this is based. Declared unit Name Declared unit Conversion factor to 1 kg Value 1 1 kg - System boundary The EPD type is cradle to plant gate. The following Information modules are defined in this study as system boundaries: A1-A3 Product stage: A1, Raw material supply A2, Transport A3, Manufacture Process diagram: Reactive resin mixture Process diagram: Packaging A total of three Information modules are reviewed in order to obtain an accurate record of the indicators and environmental impact of the declared unit. Information modules A1 to A3 outline the provision of raw Comparability Basically, a comparison or an evaluation of EPD data is only possible if all the data sets to be compared were created according to /EN 15804/ and the building context, respectively the product-specific characteristics of performance, are taken into account. LCA: Scenarios and additional technical information 3 Environmental Product Declaration WIT-PE 500

4 As information modules A1 to A3 were considered in this study, no details are provided on LCA scenarios and other technical information. 4 Environmental Product Declaration WIT-PE 500

5 LCA: Results DESCRIPTION OF THE SYSTEM BOUNDARY (X = INCLUDED IN LCA; MND = MODULE NOT DECLARED) Manufacturing Transport from the gate to the site Assembly Use Maintenance Repair Replacement Refurbishment Operational energy use Operational water use De-construction demolition Transport Waste processing Disposal ReuseRecoveryRecyclingpotential END OF LIFE STAGE Transport USE STAGE BENEFITS AND LOADS BEYOND THE SYSTEM BOUNDARIES Raw material supply PRODUCT STAGE CONSTRUCTI ON PROCESS STAGE A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D X X X MND MND MND MND MND MND MND MND MND MND MND MND MND MND RESULTS OF THE LCA - ENVIRONMENTAL IMPACT: WIT-PE 500 [1kg] Parameter Global warming potential [kg CO2-Eq.] Depletion potential of the stratospheric ozone layer [kg CFC11-Eq.] Acidification potential of land and water [kg SO2-Eq.] Eutrophication potential [kg (PO4)3--Eq.] Formation potential of tropospheric ozone photochemical oxidants [kg ethene-eq.] Abiotic depletion potential for non-fossil resources [kg Sb-Eq.] Abiotic depletion potential for fossil resources A1-A E E E E E RESULTS OF THE LCA - RESOURCE USE: WIT-PE 500 [1kg] Parameter A1-A3 Renewable primary energy as energy carrier Renewable primary energy resources as material utilization Total use of renewable primary energy resources Non-renewable primary energy as energy carrier Non-renewable primary energy as material utilization Total use of non-renewable primary energy resources Use of secondary material Use of renewable secondary fuels Use of non-renewable secondary fuels Use of net fresh water [m³] E E RESULTS OF THE LCA OUTPUT FLOWS AND WASTE CATEGORIES: WIT-PE 500 [1kg] 5 Parameter A1-A3 Hazardous waste disposed Non-hazardous waste disposed Radioactive waste disposed Components for re-use Materials for recycling Materials for energy recovery Exported electrical energy Exported thermal energy 1.66E E-3 Environmental Product Declaration WIT-PE 500

6 References Institut Bauen und Umwelt Institut Bauen und Umwelt e.v., Berlin(pub.): Generation of Environmental Product Declarations (EPDs); General principles for the EPD range of Institut Bauen und Umwelt e.v. (IBU), 2013/04 ISO DIN EN ISO 14025: : Environmental labels and declarations Type III environmental declarations Principles and procedures EN EN 15804: A1 2013: Sustainability of construction works Environmental Product Declarations Core rules for the product category of construction products DIN DIN 52757: : Testing of mineral oils and related materials - Determination of density 6 EN 196, Part 1 EN 196-1: : Test methods for cement - Part 1: Determination of strength DIN EN ISO DIN EN ISO 14044: , Environment Management - Life cycle assessment - Requirements and Instructions (ISO 14044:2006); German und English versions EN ISO 14044:2006 EN/TR Sustainability of construction works - Environmental product declarations Gabi 6.3 Software Comprehensive analysis ( ) CML 2001 Nov Environmental Impact indicators ( ) Environmental Product Declaration WIT-PE 500

7 Publisher Institut Bauen und Umwelt e.v. Panoramastr Berlin +49 (0) (0) info@bau-umwelt.com Programme holder Institut Bauen und Umwelt e.v. Panoramastr Berlin +49 (0) (0) info@bau-umwelt.com Author of the Life Cycle Assessment FIT Umwelttechnik GmbH Hofekamp Wolfsburg bertram@fit-umwelttechnik.de Owner of the Declaration Reinhold-Würth-Str Künzelsau / / info@wuerth.com