ENVIRONMENTAL PRODUCT DECLARATION as per ISO and EN 15804

Transcription

1 ENVIRONMENTAL PRODUCT DECLARATION as per ISO 1425 and EN 1584 Owner of the Declaration Programme holder Institut Bauen und Umwelt e.v. (IBU) Publisher Institut Bauen und Umwelt e.v. (IBU) Declaration number EPD-KSI IAC1-EN Issue date Valid to Kooltherm K5 / Umwelt Produktdeklaration Name des Herstellers Name des Produkts

2 1. General Information Kooltherm K5 Programme holder IBU - Institut Bauen und Umwelt e.v. Panoramastr Berlin Owner of the Declaration Lingewei 8 44LL Tiel, Netherlands Declaration number EPD-KSI IAC1-EN Declared product / Declared unit Kooltherm K5 1m2, 1mm thickness, R=5, m² K/W This Declaration is based on the Product Category Rules: Insulating materials made of foam plastics, (PCR tested and approved by the independent expert committee) Scope: Issue date The insulation material Kooltherm, is produced by at the manufacturing facility in Tiel, the Netherlands. A glass tissue facing is applied to the foam material in the K5 product line. The owner of the declaration shall be liable for the underlying information and evidence; the IBU shall not be liable with respect to manufacturer information, life cycle assessment data and evidences. Valid to Verification The CEN Norm EN 1584 serves as the core PCR Independent verification of the declaration and data according to ISO 1425 internally x externally Prof. Dr.-Ing. Horst J. Bossenmayer (President of Institut Bauen und Umwelt e.v.) Matthias Schulz (Independent tester appointed by SVA) Dr. Burkhart Lehmann (Managing Director IBU) 2. Product 2.1 Product description The Kingspan Kooltherm K5 is a rigid thermoset modified resin insulant faced on both sides with a glass tissue based facing. The product is available in variable thicknesses from 2mm up to 2mm. This EPD covers one of the most common sold thickness of 1mm with an R-value of 5, m² K/W. The facing is applied per m² and is independent of the thickness. 2.2 Application Due to its high insulating value the Kooltherm K5 is extremely suitable for use as external thermal insulation underneath applicable render systems. 2.3 Technical Data Constructional data Name Value Gross density 35 kg/m3 Compressive strength acc. to.1 N/mm2 /EN 826/ Tensile strength perpendicular to.8 N/mm2 faces acc. to /EN 167/ Flexural strength acc. to /EN N/mm2 1289/ (6-2mm thick) Thermal conductivity λd acc. to.21 W/m K /EN 13166/ for d = 2 44mm Thermal conductivity λd acc. to.2 W/m K 2 /EN 13166/ for d = 45 12mm Thermal conductivity λd acc. to /EN 13166/ for d = >12-159mm Water vapor diffusion resistance factor /EN 1286/ Dynamic rigidity acc. to /DIN EN / Short term water absorption acc. to /EN 169/.21 W/m K 35 μ 115 MN/mm3 1. (WS2) Technical parameters not included are modulus of elasticity and sound absorption (not relevant for this application), and creep (not placed under permanent load). The short term water absorption is tested to show the influence of water exposure during construction; the other water absorption/moisture characteristics are not applicable for the product application. 2.4 Placing on the market / Application rules For the placing on the market Regulation (EU) No 35/211 dated from 9 March applies /CPR/. Products need a Declaration of Performance taking into consideration /EN 13166/, Thermal insulation materials for buildings - Factory made phenolic foam (PF) Specification and the CE-marking. For the application and use of the products the national provisions apply.

3 2.11 Condition of use Under standard conditions of use, the construction material does not display any material change during the period of use. 2.5 Delivery status The products are delivered in standard dimensions 12 x 4mm in thicknesses varying from 2 to 2mm. Products are packed up to 27 boards per pack. 2.6 Base materials / Ancillary materials The main materials are Kooltherm phenolic (PF) resin (about 7%) added a catalyst and additives(~16%). In the factory, the resin is foamed onto a facing material (9%) into a rigid foam using a propellant with no ozone depletion potential (5%). Due to the closed cells, the blowing agent remains in the foamed cells. 2.7 Manufacture Phenolic foam is produced by the use of resol resin, calcium carbonate, a catalyst and blowing agent. The cell structure is formed in the resin under the influence of heat released during the chemical reaction. Hereby, the blowing agent is incorporated into the material which forms a solid and very fine cell structure, which is nearly 1% closed. The foam is applied on the glass fiber facings. After this, the thickness and strength is determined by the conveyor belt where upper and lower rollers compress the material into the desired thickness. The board is sawed into the correct size. If necessary, the boards are stacked and stored for a few hours to dry in an oven, and then cut and packed according to the product specification Environment and health during use Inhalation: Dust is non-hazardous. As with all cutting procedures it is recommended that a disposable dust mask is worn. Where dust is generated through mechanical cutting in confined spaces, it is recommended that extraction is used. Hands: It is recommended that gloves are worn when handling the products. Skin: Non-sensitising. When facings containing glass fibres are handled, skin irritation may occur. Wash carefully using soap and water or an appropriate cleanser to remove Reference service life The reference service life is not to be declared in this EPD as it covers cradle-to-gate production and no use stage Extraordinary effects Fire The Kooltherm K5 achieves two sets of Euroclass results according to /EN 13823/ when exposed to a single burning item (SBI): The Kooltherm product itself as "Product as placed on the market" The Kooltherm product installed in an "Enduse classification" Name Building material class (product) Smoke gas development (product) Burning droplets (product) Building material class (end use) Smoke gas development (end use) Burning droplets (end use) 2.8 Environment and health during manufacturing The production is carried out in accordance with all national guidelines and regulation. C s2 d B S1 d Water The closed cell structure of the product resists both moisture and is water vapour open. 2.9 Product processing/installation Boards of the external wall board are mechanically fixed to the exterior of masonry external walls. Cutting should be carried out either by using a fine toothed saw or a sharp knife. The material is considered chemically inert and no specific protection is needed. The product requires the installation of a further exterior cladding. 2.1 Packaging The product is packaged flat and shipped in units of typically 12 boards. On average, the consumption of packaging is 25g per kg final product, composed of approx 8% polyethylene film, 2% expanded polystyrene skids and thermoplastic adhesive. All of the packaging material, except the adhesive, can be recycled. 3 Value Mechanical destruction The material is considered chemically inert and is not expected to present a risk if mechanically destructed Re-use phase If the insulation boards are dismantled from the wall structure in entire pieces they could be directly reusable in the same application Disposal The following points describe the product disposal: Waste insulation is non-hazardous. Product dust created in the installation process is regarded as nuisance dust only due to its inert nature. Observe usual safety precautions with polythene bags, wrapping and packaging.

4 Waste product should be disposed of in accordance with local laws and regulations. Disposal key no "Insulation materials other than those mentioned in and in accordance with /EWC 22/. The product is disposed of differently in each country. It is suitable for incineration with energy recovery but is also landfilled Further information For product data, including safety information, please refer to or contact the Technical Service Department under technical@kingspaninsulation.eu 3. LCA: Calculation rules 3.1 Declared The declared unit and conversion factors are listed in the table below. 3.5 Background data Background data is taken from the /GaBi 6 software/, see Declared unit 3.6 Data quality The input data for raw material production and the consumption of process energy is measured data. The background data relates to the year 212 with regards to material composition and process data. The GaBi 6 electricity grid mix relates to 29 data from the International Energy Agency. Name Value Declared unit, thickness 1mm Gross density Conversion factor to 1 kg Declared unit m2 kg/m3 m3 3.2 System boundary Type of EPD: Cradle to gate, phase - The following processes were included in the - production stage of Kooltherm: Manufacture of preliminary products (Resin, additives, blowing agent) Transportation of raw materials and preliminary products to the plant Manufacturing process in the plant including energy, water consumption, disposal of residual materials and consideration of any emissions Manufacture and transport of packaging materials. 3.3 Estimates and assumptions No major assumptions not mentioned elsewhere in this section have been made. 3.4 Cut-off criteria No deliberate cut-off in the collection of primary data has been performed. 3.7 Period under review The input data for raw material production and the consumption of process energy on the manufacturing facility was measure data during January 1st 21 to December 1st 21, i.e. collected over an 11 month period. The data recording software was changed in the beginning of December 21; hence consistent data from the last month of 21 was not available. 3.8 Allocation Energy recovery from incineration of used packaging and other waste is looped back into the main process to offset input of primary energy. Used plactic packaging undergoes a recycling process and is looped back to replace input of primary plastic granulate for making plastic film packaging material. 3.9 Comparability Basically, a comparison or an evaluation of EPD data is only possible if all the data sets to be compared were created according to /EN 1584/ and the building context, respectively the product-specific characteristics of performance, are taken into account. 4. LCA: Scenarios and additional technical information The modules A4-A5 as well as the entire module groups B, C and D are not declared for the product. 4

5 5. LCA: Results DESCRIPTION OF THE SYSTEM BOUNDARY (X = INCLUDED IN LCA; MND = MODULE NOT DECLARED) Manufacturing Transport from the gate to the site Assembly Use Maintenance Repair Replacement1) Refurbishment1) Operational energy use Operational water use De-construction demolition Transport Waste processing Disposal ReuseRecoveryRecyclingpotential END OF LIFE STAGE Transport USE STAGE BENEFITS AND LOADS BEYOND THE SYSTEM BOUNDARYS Raw material supply PRODUCT STAGE CONSTRUCTI ON PROCESS STAGE A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D X X X MND MND MND MND MND MND MND MND MND MND MND MND MND MND RESULTS OF THE LCA - ENVIRONMENTAL IMPACT: 1 m2, 1mm thickness Parameter Global warming potential [kg CO2-Eq.] Depletion potential of the stratospheric ozone layer [kg CFC11-Eq.] Acidification potential of land and water [kg SO2-Eq.] Eutrophication potential [kg (PO4)3-- Eq.] Formation potential of tropospheric ozone photochemical oxidants [kg Ethen Eq.] Abiotic depletion potential for non fossil resources [kg Sb Eq.] Abiotic depletion potential for fossil resources E E E E E E E E E E E-3 5.1E RESULTS OF THE LCA - RESOURCE USE: 1 m2, 1mm thickness Parameter Renewable primary energy as energy carrier Renewable primary energy resources as material utilization Total use of renewable primary energy resources Non renewable primary energy as energy carrier Non renewable primary energy as material utilization Total use of non renewable primary energy resources Use of secondary material Use of renewable secondary fuels Use of non renewable secondary fuels Use of net fresh water [m³] E-3 3.E E E E E RESULTS OF THE LCA OUTPUT FLOWS AND WASTE CATEGORIES: 1 m2, 1mm thickness Parameter Hazardous waste disposed Non hazardous waste disposed Radioactive waste disposed Components for re-use Materials for recycling Materials for energy recovery Exported electrical energy Exported thermal energy E E E-5-6. LCA: Interpretation The raw material supply () makes up 8-1% of the total result of most impact categories with the exception of POCP. Here the raw material production generate one third of the impact and the emissions two thirds. The impact is from VOC emissions related to use of blowing agents in the resin expansion. The transport () contribute only little with 1-2% of the impacts, the exception being AP and EP where the contribution to the total is 8-9%. 7. Requisite evidence 7.1 VOC Emissions The product is not intended for indoor use and hence no specific VOC emission tests are performed Leaching performance The insulation boards are covered with external cladding and will not come in contact with water under normal circumstances and under correct installation, and no leaching tests are performed.

6 8. References Institut Bauen und Umwelt Institut Bauen und Umwelt e.v., Berlin (pub.): Generation of Environmental Product Declarations (EPDs); EN 1286 EN 1286:213: Thermal insulating products for building applications - Determination of water vapour transmission properties General principles for the EPD range of Institut Bauen und Umwelt e.v. (IBU), EN 1289 EN 1289:213: Thermal insulating products for building applications - Determination of bending behaviour PCR Part A Institut Bauen und Umwelt e.v., Königswinter (pub.): Product Category Rules for Construction Products from the range of Environmental Product Declarations of Institut Bauen und Umwelt (IBU), Part A: Calculation Rules for the Life Cycle Assessment and Requirements on the Background Report. April ISO 1425 DIN EN ISO 1425:211-1: Environmental labels and declarations Type III environmental declarations Principles and procedures EN 1584 EN 1584:212-4: Sustainability of construction works Environmental Product Declarations Core rules for the product category of construction products PCR 211, Part B Institut Bauen und Umwelt e.v., Berlin (pub.): Product Category Rules for Construction Products from the range of Environmental Product Declarations of Institut Bauen und Umwelt (IBU), Part B: Requirements on the EPD for insulating materials made of foam plastics. July EN 826 EN 826:213: Thermal insulating products for building applications - Determination of compression behaviour EN 167 EN 167:213: Thermal insulating products for building applications - Determination of tensile strength perpendicular to faces EN 169 EN 169:213: Thermal insulating products for building applications - Determination of short term water absorption by partial immersion 6 EN EN 13166:212: Thermal insulation products for buildings. Factory made phenolic foam (PF) products. Specification EN Reaction to fire tests for building products - Building products excluding floorings exposed to the thermal attack by a single burning item EN EN : 1992: Acoustics - Determination of dynamic stiffness - Part 1: Materials used under floating floors in dwellings EWC 22 EWC 22: Commission Decision 2/532/EC of 3 May 2 replacing Decision 94/3/EC establishing a list of wastes pursuant to Article 1(a) of Council Directive 75/442/EEC on waste and Council Decision 94/94/EC establishing a list of hazardous waste pursuant to Article 1(4) of Council Directive 91/689/EEC on hazardous waste CPR REGULATION (EU) No. 35/211 of the European Parliament and of the Council of 9 March 211 laying down hamonised condition for the marketing of construction products and repealing Council Directive 89/16/EC GaBi 212 GaBi 212: GaBi Software Databases, see REACH Regulation (EC) No 197/26 of the European Parliament and of the Council on the Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH)

7 Publisher Institut Bauen und Umwelt e.v. Panoramastr Berlin +49 () () info@bau-umwelt.com Programme holder Institut Bauen und Umwelt e.v. Panoramastr Berlin +49 () () info@bau-umwelt.com Author of the Life Cycle Assessment PE International AG Hauptstraße Leinfelden-Echterdingen info@pe-international.com Owner of the Declaration Lingewei 8 44LL Tiel Netherlands +31 () () info@kingspaninsulation.eu