Gruppo Bonazzi operates with 2 divisions

Transcription

1 Gruppo Bonazzi operates with 2 divisions

2 Gruppo Bonazzi operates with 2 divisions

3 Synthetic Fibres Polymers and Chemicals Natural and Synthetic Fabrics

4 Turnover 2005 Synthetic Fibers & Polymers 76% Natural & Synthetic Fabrics 24% 432 M.

5 Human Resources Natural & Synthetic Fabrics 41% Synthetic Fibers & Polymers 59% 3.037

6 Aquafil Division: : business units Business Unit Unit BCF BCF Business Unit Unit TEXTILE YARNS Business Unit Unit ENGINEERING PLASTICS Business Unit Unit CHEMICALS

7 Production Sites AQUAFIL BCF YARNS - Italy, Slovenija, U.S.A. AQUAFIL Divisione Bulgari Filati Italy, Slovenija, Croatia AQUAFIL ENGINEERING PLASTICS - Italy CAPROLACTAM & CHEMICALS Slovak Republic

8 Aquafil Division: : turnover 2005 Engineering Plastics 22% BCF 58% Textile Yarns 20% 329 M.

9 Companies CAPROLACTAM & CHEMICALS: AQUACHEMIA CENON AQUAFIL BCF YARNS: AQUAFIL AQUASPACE TESSILQUATTRO AQUAFIL USA JULON AQUASET AQUALYS AQUAFIL Divisione Bulgari Filati: AQUAFIL Divisione Bulgari Filati JULON BULGARI FILATI d.o.o. ATY BALKAN AQUAFIL USA AQUAFIL TECHNOPOLYMERS: AQUAFIL JULON AQUAFIL TECHNOPOLYMERS Società di distribuzione AQUAFIL ENGINEERING

10 The supply chain: Polymerization Production: The Caprolactam supplied by Aquachemia, is converted in the polymerization plants in Arco and Ljubljana into: Polyamide 6 Aquafil S.p.A. Arco (TN) Italia Julon d.d. Ljubljana Slovenia

11 The supply chain: Compounding Production: PA6 raw polymer and fibre scraps are compounded in the production facilities located in and Arco (TN). PA66, POM and other resins are also compounded. The finished goods are supplied to customers which produce plastic parts or semifinished goods. Color Masterbatch and PA6 powder are both produced in Arco (TN). Aquafil Technopolymers S.p.A. Arco (TN) Italia

12 Divisione Aquafil: the Supply Chain integration Cyclohexanone Caprolactam Polyamide 6 Chips PA6 BCF Fibers PA6 Compounds PA6 Textile Fibers PA6 Fiber Waste PA6 Powder PA6 Color Masterbatch PA6 + PA66 Fiber waste Aquafil Technopolymers core business PA6 + PA66 Compounds from Fiber Waste Regrind Scraps PA6+PA66 Compounds Industrial Grade

13 Strategic investments NEW CO-GENERATION PLANT Investment Investment Value Value uro uro Plant: Plant: Aquafil S.p.A. S.p.A. --Arco Arco Target Target 8,8 8,8 Mw Mw Energy production Payback: Payback: 3 Years Years

14 Our Quality RECLAMI dpmo 4,27 Sigma POLIMERO 14 ADD. SPECIALI 15 BLEND 20 1A SCELTA COMPOUND 88 2A SCELTA COMPOUND dpmo 4,24 Sigma 6701 dpmo 3,97 Sigma 2688 dpmo 4,28 Sigma 8730 dpmo 3,88 Sigma 2759 dpmo 4,28 Sigma CONTEGGIO RECLAMI COMPOUND PRIMA SCELTA Count Defect Count Percent Cum % 0 Contamination T01 - Properties Customer processing Properties Color Pellet appearence Wrong order ,1 18,7 15,4 14,3 8,8 8,8 6,6 4,4 23,1 41,8 57,1 71,4 80,2 89,0 95,6 100,0 Others Percent

15 The Quality of G30 Notched impact Process Capability Analysis for Notched impa Process Data USL Target LSL 9,0000 Mean 13,1805 Sample N 82 StDev (Within) 0,98722 StDev (Overall) 1,13678 LSL Within Overall Potential (Within) Capability Cp CPU CPL 1,41 Cpk 1,41 Cpm Overall Capability Pp PPU PPL 1,23 Ppk 1,23 Observed Performance PPM < LSL 0,00 PPM > USL PPM Total 0,00 Exp. "Within" Performance PPM < LSL 11,45 PPM > USL PPM Total 11,45 Exp. "Overall" Performance PPM < LSL 117,77 PPM > USL PPM Total 117,77

16 The Quality of G30 Unnotched impact Process Capability Analysis for Unotched Imp Process Data USL Target LSL 60,0000 Mean 75,1753 Sample N 93 StDev (Within) 2,76461 StDev (Overall) 4,04911 LSL Within Overall Potential (Within) Capability Cp CPU CPL 1,83 Cpk 1,83 Cpm Overall Capability Observed Performance Exp. "Within" Performance Exp. "Overall" Performance Pp PPM < LSL 0,00 PPM < LSL 0,02 PPM < LSL 89,20 PPU PPL 1,25 PPM > USL PPM Total 0,00 PPM > USL PPM Total 0,02 PPM > USL PPM Total 89,20 Ppk 1,25

17 Our Mission Aquafil Technopolymers is committed to provide Valuable Services and Products to its Customers, through a full supply chain integration.

18 Strategic Materials Special materials in polymerization Tailor-made products from fibers Special Compounds Performance Color Masterbatch PA Powder

19 Competitive advantage Integration with raw materials Raw polymer PA6 PA6 and PA66 fiber waste Color Masterbatches Raw Materials cost Availability Quality and product capability Flexibility Technology (i.e. reactivity, viscosity, nucleation, etc.) Strategic Partnerships Raw materials Technology Multi-product strategic Customers Market intelligence Affiliated Distributors

20 Product Portfolio Strategic materials (supply chain integration) : Aquamid 6/66 Econyl 6/66 Strategic partnerships: Poliform POM Acnor Ppo 66% 22% 12%

21 Market segments Building + Furniture 19% Other Industries 8% Transportation 28% Industrial Equipments 21% E/E 24%

22 Applications: our approach ATP want to take care of the specific market segments in order: to have a complete picture of the application requirements to design the best performing material for the application to ride the wave of the changing trends to be the partner for new development

23 Applications: Automotive

24 Applications: : E/E

25 Certifications ISO 9001 UL RoHS Custom officially audited company Vast number of Customer s approvals

26 Main Automotive Applications Engine cover Seat frame Seat sliders Airbag support system Window wipers piping Wheel covers Rotomoulding pipes Loudspeakers grills Aquamid 6G30 Aquamid 6G40 Aquamid 6ST2 Aquamid 6G30 mass coloured Aquamid 6MB30STX UV Econyl 66M15 coloured Aquamid AQ 500 Poliform C 100

27 ATP: where Polymerization: Arco (TN) - Italy Ljubljana - Slovenia Compounding: Arco (TN) - Italy Affiliated Distribution Network

28 ATP: some figures People: about 100 people Capacity: Polymerization about 90 Kton in 2 sites (including captive use for BCF, Textile and Engineering Plastics) Compounding about Tons (14 extrusion lines) Sales 2005: about 39 KT Turnover: 70M

29 AQUAMID AQUAFIL TECHNOPOLYMERS has developed a vast range of PA6 and PA66, called AQUAMID, which provide excellent performances across a variety of applications For example: Flange for geared motor Aquamid 66 CF 30 TF Electrical switch for container twist Aquamid 6 AF

30 AQUAMID unreinforced PA6 and PA66 from low to very high viscosity for injection moulding and extrusion also transparent stabilized to heat, hydrolysis and UV. glass fibre reinforced PA6 and PA66 10 to 60% glass fibre 15 to 40% glass beads or mineral fillers reinforced also stabilized to heat, hydrolysis and UV.

31 AQUAMID impact modified PA6 and PA66 and glass fibre reinforced 7 to 25% elastomer Reinforced and unreinforced self-estinguishing estinguishing PA6 and PA66 also halogen and phosphorus free UL recognized

32 ACETAL RESINS Poliform is the trademarks for acetal resins compounded and sold by Aquafil Technopolymers. Besides the standard grades of Copolymers and Homopolimers there is also a wide choice of compounds, including: Melt indeces reinforcement UV resistance toughness low friction colours which better suite the several possibilities of specific market needs

33 ACETAL RESINS Poliform acetal resins offer a unique combination on mechanical properties: Excellent resistance to solvents, lubrificants and gasoline Excellent dimensional stability Low wear Low friction coefficient High stiffness and tensile strength

34 ACETAL RESINS For these reasons, acetal resins are widely used for: Gears Bushings Bearings Wheels Valves components used in automotive Household appliance Consumer market industries Sport articles

35 PPO Other strategically products of Aquafil Technopolymers are PPO - polyamide blend. The commercial name is Acnor ACNOR Characteristics ACNOR 731 ACNOR 700 ACNOR 750 ACNOR 120G10 ACNOR 120G20 ACNOR 120G30 ACNOR 731V0HF ACNOR 120G10V0HF ACNOR 120G20V0HF ACNOR 120G30V0HF Unreinforced PPO Unreinforced PPO Unreinforced PPO PPO 10% glass fibre reinforced PPO 20% glass fibre reinforced PPO 30% glass fibre reinforced V0 unreinforced PPO PPO 10% glass fibre reinforced - V0 PPO 20% glass fibre reinforced - V0 PPO 30% glass fibre reinforced - V0

36 Alessio Carminati General Manager tel Luca Carabelli Export & Marketing Manager tel Andrea Rizzo German speaking countries sales tel Mauro Gariboldi - Technical Assistance Manager tel mauro.gariboldi@atp.gruppobonazzi.com Silvia Segna - Technical Assistance and regulatory tel CONTACT US silvia.segna@atp.gruppobonazzi.com Barbara Rossetto - Customer Care Manager tel barbara.rossetto@atp.gruppobonazzi.com