Wastewater and Surface Water

Transcription

1 Wastewater and Surface Water Product Guide Experience OVER 60 YEARS Fully Compliant Global

2 About Kingspan Kingspan prides itself on longevity, experience, continued innovation and unrivalled customer service. Trusted Water Management Solutions Kingspan sets the standards for commercial and domestic wastewater treatment solutions, with more than 60 years of global innovation and manufacturing experience. Committed to delivering fully compliant ways to effectively treat, pump and separate wastewater, Kingspan offers the Australian market one of the largest and most technologically advanced wastewater ranges available. Global Expertise Kingspan is a global business that has operations across a range of product divisions, including pre-insulated building panels, environmental technologies, and renewable energy technologies. Global reach Italy France UK & Ireland Norway Spain Sweden Germany USA Poland Turkey Middle East Asia South East Brisbane Perth Sydney South America Melbourne Nationwide Distribution Locally Accessible 02

3 Expert Technical Support Our project management process is a step-by-step one, to ensure the very best experience and results for your wastewater project. We stand by the quality and performance of Kingspan wastewater treatment solutions and our support doesn t stop once your tank is installed. We re on standby with guidance on your wastewater project. Our world class design consultancy is complemented by engineering expertise and advice as well as service throughout your commercial or industrial wastewater project. We use the latest design technology to produce drawings of extremely high quality. Our project management process is a step-by-step one, to ensure the very best experience and results. It covers everything from system sizing, product selection and system design to calculations, manufacturing, installation and delivery. Our advice also spans water management specification, design, product application and integration with building regulations, code compliance and site work installation practices to meet the most demanding effluent qualities, flow rates and discharge consents. Contact our technical team today for information on any of our wastewater treatment solutions. sales.au@kingspan.com Commercial BioDisc BL Treatment Plant Kelmscott, Western Australia Commercial BioDisc Twin BM Treatment Plant Suttor, Queensland 03

4 Regional Installations Kingspan operates in over 85 countries worldwide, with currently over 5 million wastewater installations. Take a look at a selection of our case studies. Greenside, Hincaster Sustainable Homes Development Kingspan worked with a regional New Home Builder to design and supply a wastewater treatment system to service this development of 22 Luxury Sustainable Family Homes. The BioDisc BL Plant fully met the low energy consumption brief put forward by the client The system was designed to treat and dispose of up to 30 KL of effluent per day The controlled high quality effluent discharge to irrigation system fully complied with the requirements of the Council Allerton WRP Energy from Waste Recovery Site Working with the Main Project Design and Build Contractor, Kingspan designed and supplied a number of key components to service the Wastewater and Surface Water needs of up to 400 on site staff during the 30 month construction process. The Kingspan Wastewater Treatment Plant was designed to service the high fluctuation in on site staff during the different phases of the construction process. The Wastewater system treated the sewage produced from the toilets, showers and canteen facility to a high effluent quality standard before disposal on site The canteen kitchen discharged its waste through a Kingspan Grease Separator to remove all kitchen produced oils/fats/ grease before discharging to the Wastewater Treatment System A range of Fuel/Oil Separators were used in the re-fuelling and parking areas on site. 04

5 Karratha, Western Australia Large scale processing plant Kingspan carried out the manufacturing and installation of a replacement wastewater treatment system at a processing plant at Karratha, WA. BL BioDisc treatment plant worked in conjunction with existing pump stations. Flow rate was controlled by use of a gravity return line this ensured the primary settlement tank of the BioDisc remained at a constant level while inflow was available. The treated effluent was discharged by gravity into a pump station where it was pumped to an evaporation pond for disposal. Broome, Western Australia Kimberley Port Authority Through one of our local partners, we were contacted to supply and install a BioDisc BL commercial treatment plant at Port Buildings, WA. Treated effluent from the BL was discharged by gravity to a below ground 7KL tank. Used in conjunction with an Ultra Filter plant to ensure highest quality effluent, for discharge to public landscape areas. Telemetry used to constantly monitor the quality of the treated water being discharged. 05

6 BioDisc Commercial Wastewater Treatment Plant We offer one of the largest and most technically advanced sewage treatment plant ranges available on the market. The Kingspan BioDisc BC-BN wastewater treatment range benefits from a wealth of industry experience and knowledge that allowed us to bring to market the first Rotational Biological Contactor treatment system over 40 years ago. The unique design of the Kingspan Commercial BioDisc BC-BN range has a proven track record for high-quality performance, superior reliability and low operational costs. Each system is delivered direct to your site and ready to install, giving you added peace of mind. For certain off-mains applications, we strongly recommend the purchase of a Kingspan grease separator system alongside your commercial BioDisc. This is to ensure continued high performance and optimal operation of your sewage treatment system. Product Benefits Unique RBC technology. Tried and tested technology offers robust and efficient wastewater treatment. Low running costs. Odour-free. Tested and fully approved in accordance with BSEN Simple motor drive. Noise free. Fully removable lid for easy desludging. Fully packaged system, delivered direct to site. 100% compliance with industry requirements across commercial sectors- including international regulations such as BS EN12255 and EN (up to 50 PE). Customised technical support offered from our in-house technical teams. Full range of effluent disinfection systems available. Applications The BioDisc BC-BN range is suitable for a range of applications including: Leisure Public Hospitality Domestic Transport Offices Mine and Site Accommodation Key Features Safety Features Low profile lockable covers Fully removable covers simplify desludging without the need for restricted access provision - a requirement of the Safe Work Australia Confined Spaces Code of Practice Full platform access to motor and bearings Secure lockable control panel Integrated loss of rotation alarm (offered on all Commercial BioDiscs from BD-BN). Control Panel Plants are supplied with either a single phase or three phase direct-drive motor The control panel features an included inversion device (BD-BN models only) which converts single phase power to three phase. Twin Bearing By supporting the rotor at each end, the load and wear on the shaft and bearings is reduced. Each shaft also features long-life bearings with automatic grease capsules requiring annual replacement. Rotor Design The new Kingspan range includes the well-established Kingspan rotor design which is compact, structurally sound and built for long life. The flow is managed through the plant. It reduces the need for maintenance associated with sectional bolted assemblies. Local Accreditations Tested to Local Australian Standards AS : Earthquake Actions Tested to Local Australian Standards AS : Structural Design Actions Agricultural Monocoque Casing All BioDisc casings provide: lightweight, structurally strong GRP construction; integrated steel cradle providing a stable component platform; pre-engineered quality for exceptional performance and elimination of onsite assembly; full length ports for easy desludging; various invert depths, with only 150mm head loss; variable desludging cycles. 06

7 Technical Specifications Unit Reference BC BD BE BF BG BH BJ BK BL BM BN Population Equivalent (Std Flow) Maximum Daily BOD (kg) Maximum Daily Flow (m3) Ø/Width Ø Length Inlet Invert depth 600/ / / / / / / / / / /1000 Depth Below Inlet Invert Outlet Invert Depth Overall Height 2825/ / / / / / / / / / /3230 Height to Rim of Cover 2485/ / / / / / / / / / /2890 Empty Weight (kg) 650/ / / / / / / / / / /5650 Standard Power Supply 1 phase 1 phase 1 phase 1 phase 1 phase 1 phase 1 phase 1 phase 1 phase 1 phase 1 phase Optional Power Supply 3 phase 3 phase 3 phase 3 phase 3 phase 3 phase 3 phase 3 phase 3 phase 3 phase 3 phase Motor Rating - 1/3 phase (watts) 75/ x 370 Full Load Current 1 Phase (amps) x 2.35 Full Load Current 3 Phase (amps) x 2.35 Sludge Return Pump Rating watts) Electrical Power Consumption (Units/year) The Flows and Loads in the table are based on domestic applications and commercial projects should be discussed with your Kingspan sales or technical representative prior to purchase. 07

8 BioDisc Commercial Wastewater Treatment Plant First Stage Biological Treatment 2 Primary Settlement Chamber 1 1 Primary Settlement Chamber First Stage Biological Treatment Wastewater and sewage flows into the Primary Settlement Chamber where the large solids are retained for future removal. Liquid level in the Primary Settlement Chamber is allowed to fluctuate to absorb incoming flow surges. 2 The liquor and fine solids then flow into Biological Treatment Zone 1 where the first stage of treatment occurs. Unique managed flow system ensures peak performance by smoothing variable loads. 08

9 3 Second Stage Biological Treatment 4 Final Clarification Chamber 3 Second Stage Biological Treatment The liquor is then fed forward at a controlled rate into Biological Treatment Zone 2 for further cleaning. This process ensures the whole media area available is utilised ensuring maximum efficiency. 4 Final Clarification Chamber The surplus micro-organisms continuously slough off the discs and are carried forward to the final settlement where they settle out as a humus sludge, leaving a clear treated effluent to be discharged to the effluent distribution system. The settled humus sludge is returned to the Primary Settlement Chamber by the sludge return pump under timer control. The sludge return pump also removes any floating scum which helps to keep the final Clarification Chamber working efficiently. 09

10 BioFicient Commercial Wastewater Treatment Plant Product Benefits Adaptable to specific consent requirements including Total Nitrogen. Low head loss. Minimal footprint area and visual impact. Variable invert options ( m). May be installed in trafficked areas (subject to loading). Compliant with EN and EN Designed and sized in accordance with Australian Code of Practice Flows and Loads but can be sized to suit local site conditions. Low maintenance. Alarm protected. Full range of effluent disinfection systems available. Applications The BioFicient commercial range is suitable for use across the following applications: Residential Leisure Public sector Hospitality Transport Offices Campsites Domestic *2.6 diameter BioFicient is also available as an alternative model. Performance and Compliance Compliant with EN and EN Designed for applications selected in compliance with Australian Code of Practice Flows and Loads. Modular System Available Primary Settlement Chamber 1 Biozone 1 1 Primary Settlement Chamber 2 This is the initial stage of treatment and simply involves the retention of coarse solids present in raw sewage and wastewater for subsequent gradual breakdown. BioFicient features two chambers to ensure efficient operation with a flow balancing facility. Biozone 1 The liquor enters the first stage of Biological treatment where the active bacteria within the fluidized bed begin to break down organic solids, majority of BOD removal occurs here. 10

11 Technical Specifications High Effluent Quality (HEQ) Models Connected Population (PE) * Maximum flow per day (m3) Maximum BOD5ATU per day (kg) Maximum NH4-N per day (kg) Tank Length A Operating Volume (m3) Tank Length B Operating Volume (m3) Tank Length C NA NA NA NA Operating Volume (m3) NA NA NA NA Tank Diameter Standard Inlet/Outlet Dia Retention time (hrs) Final Clarification Chamber Biozone 2 3 Biozone 2 Within the second stage of Biological treatment the second fluidized bed continues to clean the liquor giving further BOD reduction along with removal of nitrogen. 4 Final Clarification Chamber A natural by-product of biological treatment is humus sludge and this is separated for further treatment. The treated effluent is discharged via the outlet or to disinfection stage. 11

12 Full Retention Separators NSF Range Full retention separators are used in high risk spillage areas such as fuel distribution depots, vehicle workshops and scrap metal recycling yards. Full Alarm Range Available Performance and Compliance Kingspan were one of the first UK manufacturers to have the required range certified to EN in the UK. The NSF number denotes the flow at which the separator operates. Approved by The British Standards Institute (BSI) in relation to flow and process performance, meeting effluent quality requirements of EN Each full retention separator design includes the necessary volume requirements for: Oil separation capacity Oil storage volume Silt storage capacity Coalescer (Class I units only) Automatic closure device Technical Specifications Product code Flow (l/s) Drainage Area (m2) PPG-3 (0.018) Storage Capacity (Ltrs) Silt Oil Length Diameter Manhole Cover Dimensions Base Inlet Invert Base to Outlet Invert Min Inlet Invert Standard Pipework Diameter Polyethylene Chamber Construction NSFP NSFP Grp Chamber Construction NSFA NSFA NSFA NSFA NSFA NSFA NSFA NSFA NSFA NSFA NSFA NSFA NSFA , *Some units have more than one access shaft diameter of largest shown. 12

13 Bypass Separators NSB Range Bypass separators are used when it is considered an acceptable risk to not provide full treatment for very high flows, i.e. where the risk of a large spillage and heavy rainfall occurring at the same time is small: Surface carparks. Roadways. Concentration Less Than Lightly contaminated commercial areas. The unit is designed to treat the first flush 10% of peak flow. The calculated drainage areas served by each separator are indicated according to the formula given by PPG3 NSB = A(m 2 ). Class I separators are designed to achieve a concentration of less than 5mg per litre. Performance and Compliance Fully compliant and tested to EN Bypass separators are tested by British standards institute (BSI). Certified flow and process performance assessing effluent qualities to the requirements of EN MG/L Technical Specifications Product Code Flow (l/s) Peak Flow Rate (l/s) Drainage Area (m2) Based on UK rainwater flow Storage Capacity (Ltrs) Silt Oil Length Diameter Access Shaft Diameter Base Inlet Invert Base to Outlet Invert Standard Fall Across Min Inlet Invert Standard Pipework Diameter ** Polyethylene Chamber Construction NSBP NSBP NSBP Grp Chamber Construction NSBE NSBE NSBE NSBE NSBE NSBE NSBE NSBE NSBE NSBE * Some units have more than one access shaft diameter of largest shown. ** Larger pipework available on request. Achieves concentration of less than 5MG/L 13

14 Grease Separators Performance and Compliance Kingspan s grease separators are an effective and hygienic method of separating fat and grease from wastewater flow. Grease separators are designed for restaurants, hotels, public houses, canteens, etc. Grease separators allow fats and grease to naturally separate out from water, allowing their removal prior to the wastewater reaching the drainage system. The separator should be installed close to the source of contamination before any foul waste can enter the drainage flow and to suit the expected liquid temperature. Key Standard Features Greatly reduces drain blockages, for maximum operational efficiency. Helps improve performance of septic tanks and field drains and achieve best results. Prevents contamination of small sewage treatment plants, reducing risk of breakdown. Designed in accordance with BS EN Protects mains drainage system from grease blockages. BS EN Approved Technical Specifications Separator Model Dimensions Approx Weight (kg) Capacity (L) Width Diameter Empty Full Shipping Height Fall Across The Unit NSG NSG NSG04 NSG NSG NSG NSG NSG

15 Other Water Management Solutions Available Performance and Compliance Our domestic pumping stations are ideal for homes or properties with up to 13 people. Quick and simple to install, they require minimal maintenance. They come with single or twin pumps, and are suitable for sewage, surface water and effluent. Appropriate for 24 Hour storage requirements. Key Standard Features Made with super-tough, low maintenance GRP and high quality polyethylene for guaranteed durability. Comes with options of remote monitoring systems. Designed with easy access features for maintenance. Choose from either 110mm or 160mm inlet connections. Lockable covers for optimum security. Quick connection outlet couplings. Kingspan made to measure steel tanks Available in the full range of COLORBOND colours, Kingspan AQUAPLATE steel tanks are ideal for residential and commercial use. They are made to measure to fit any space or design, allowing maximum water storage capacity of the available area. Capacities range from 500 to 29,000 litres. Made to Measure AQUAPLATE Steel Water Tanks Kingspan Rhino commercial and rural steel tanks Built tough in Bluescope ZINCALUME steel and available in the full range of COLORBOND colours, Kingspan Rhino tanks are used for small commercial and rural applications right through to large scale industrial, mining, water storage and treatment, irrigation and fire applications. Sizes range from 26,000 up to 2.3 million litres and all the tanks have a reinforced, food grade, 5-layer polyethylene liner. Kingpan Rhino Commercial Tanks Australian Made All of Kingspan s steel tanks are made in Australia, meaning Kingspan control and ensure the quality of every aspect of the tank, from assisting with initial specification, through the entire manufacturing process. 15

16 Sydney 8 Bessemer St Blacktown NSW 2148 Deniliquin Warehouse/Depot Lot 2 Wakool Road Deniliquin NSW 2710 Melbourne 860 Cooper St Somerton VIC 3062 Brisbane 93 Magnesium Dr Crestmead QLD 4132 Perth 14 Ballantyne Rd Kewdale WA sales.au@kingspan.com S * *Water Tanks Only