Ecopure Compact / Ecopure Comfort
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- Emerald Harrington
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1 Sure Sustainable Solid Simple / Ecopure Comfort Individual wastewater treatment system from 4 to 50 PE, compliant Our strengths: NBN EN excellent purification results reliable and performant system small footprint: very compact system robust and durable installation biological system, environmental friendly Ecopure Comfort Small wastewater treatment system for individual houses Moving Bed Bio Reactor
2 A river is capable of purifying itself We all have seen a river with crystal-clear water But how does this biological process work? The principle How does water purification work? Example of a small river, where the existing rocks provide the necessary oxygen to purify the passing water The rocks on the bottom of the river are constantly overflown by the water current A thin layer of biological film is built up on these rocks This biofilm attaches firmly to the stones, so that it can not be washed away To be able to purify the passing water, it is from the outmost importance that oxygen is available The natural movements of the water, caused by the obstacles in the river, allow a swift and optimal absorption of oxygen The bacteria inside the biofilm feed from the polluted parts when the water flows over the rocks and stones This perfect example of natural collaboration results in a purification process that provides crystal-clear water Inspired by this biological example from nature, ecobeton water technologies succeeded in matching this purification process The use of a carrier material inside the bioreactor of the treatment plant provides a possibility for the bacteria, that are already present in the wastewater, to attach and form a biofilm The swirling movement of the water in the bioreactor ensures a constant and optimal contact between the micro-organisms on the carrier material ( Picobells ) and the foul flow These Picobells have a spherical shape, with built in lamella on the inside, where the biofilm can attach in a safe and durable way This surface provides a reliable protection against washing away of the biofilm and ensures the optimal circumstances for the purifying process The specific surface and the design itself of the carrier material makes it possible that a larger amount of organisms can settle in the same volume This results in a compact package plant with a smaller footprint, needing less space than most treatment systems
3 learned from nature Picobells Why arepicobells so special? The carrier material, named Picobells, is designed in that way that it forms the ideal housing for the bacteria to grow on, where they can attach firmly and safely They form a performant biofilm that enables the wastewater treatment system to remove both carbon and nitrogen The Picobells have a diameter of about 3,5 cm and have a surface increase of 450 m²/m³ The biofilm is formed in a double layer Thanks to alternating aeration (bringing the necessary oxygen into the system) this biological system is able to realize both nitrification as well as denitrification The result of this biological process is that the existent nitrogen in the wastewater is converted into nitrogen gas, so that the nitrogen itself is mostly removed from the water Nitrificatie (zuurstofverbruik) Denitrificatie (nitraatverbruik) Nitrification and denitrification in the double layer biofilm ensure a strong nitrogen removal - Using the technology with the floating vortex bed, the Ecopure wastewater treatment system achieves purification results that are far more performant than the requirements of the CE EN specifications What s more; this robust installation is perfectly capable of handling peak moments: an installation of 5 PE can handle peak loads up to 10 PE! Parameter Unit Results Biochemical Oxygen Demand (BOD 5 ) Chemical Oxygen Demand (COD) Suspended Solids (SS) Ammonium-Nitrogen (NH 4 -N) ph value mg/l 13 mg/l 65 mg/l 13 mg/l 4,7 Nitrogen total (N tot ) mg/l 19 Phosphorus total (P tot ) mg/l 4,1 6, % test: after the normal 38 weeks test this installation was successfully tested during an additional 4 weeks with an influent load of 200%! This means that a system of 5 PE is able to handle the wastewater of a 10 PE, keeping the same purification results and without any changes in the concept! The test results show: Better purification results than EN requirements A very strong removal of COD, BOD, SS and nitrogen
4 Ecopure Comfort Self cleaning: Self cleaning up to 10 PE in one tank! The biofilm on the Picobells carrier material is in a constant and perfect contact with the foul flow and is provided with the vital oxygen by an alternating aeration Water cleaning The swirling effect of the Picobells ensures an optimal contact between the water and the micro-organisms By touching and moving all the time they produce an self cleaning effect, which prevents an uncontrolled growth of the biofilm Ancient and dead biofilm is removed by the permanent friction and allows a new generation to take its place This constantly renewed process ensures a continuous cleaning procedure Low operation cost: the floating vortex bed Ecopure Comfort synthetic tank brilliantly simple - Desludging can cost the end client up to 75 ³/m³, according to the contracting company A classic activated sludge system generates a sludge production of about 700 Litre per person per year Using our Ecopure installation with the Picobells, sludge production is reduced to about 170 Litre per person per year For a family of 4 people, desludging costs drop from 210 to about 50 per year because of the less frequent need for desludging Furthermore, the installation does not have to be opened to clean the carrier material, since it is self-cleaning An obvious gain of time, cost and effort Sludge production Liter/PE/Year natural sludge production sludge production active sludge system standard fixed bed installation floating vortex bed Sludge production using the floating vortex bed: Is about 75% less compared to an active sludge system Is about 50% less compared to a standard fixed bed installation
5 the floating vortex bed with concrete tank simply brilliant Safe and easy: There are no electrical parts inside the purification tank: all electrical components are situated outside the tank Inside the system the technical requirements are ensured by compressed air, a secure and maintenance friendly solution This way, most faults and derangements are excluded 3 1 Purification process : 1 Presettlement 2 up to 16 PE in one single tank! The grey (shower, sink, ) and black water ( toilets ) of the house are conducted to this compartment This is where the heavy sediment parts can settle down and liquefy From here on, the gravitary system ensures that the wastewater is sent to the bioreactor Bioreactor This is where the Picobells are situated, where the bacteria can grow on to form the biofilm These Picobells are lighter than water because of their specific gravity Therefore they will constantly float right under the surface and keep swirling around under aeration sequence 3 Aeration Air and oxygen is administered through the membrane aeration tube, situated on the bottom of the bioreactor This tube can easily be removed through the loose Picobells the carrier material Aeration, a vital element for the bacteria to be able to develop and grow, is intermittent and is controlled by the electronic control system 4 Airlift and post-settlement The airlift (sludge-return) ensures a re-circulation of the settled sludge on the bottom and conducts it back to the pre-settlement compartment where it is integrated again in the purification process 5 Outlet The purified wastewater leaves the wastewater treatment system and is returned to the warm and natural embrace of the environment
6 Electronic control intel-ec What is the intel-ec control system? During the development of our small wastewater treatment systems, we attached a lot of importance to the design of a simple but at the same time reliable electronic control system for the plant The electronic Intel-EC control system: A system that works automatically and autonomously Simple, functional and easy to work with (no need for a portable computer for programming or operation) An innovative system (specially designed for small wastewater treatment systems) Electronic operation manual included With independent differential With pre-programmed start-up phase when using for the first time With minimal intervention of technician and/or end-user LED control signs on the front of the switchcupboard indicate the operational condition of the treatment plant All functions can be controlled and checked quickly at any moment using the test program button Swift and efficient! Easy control : Switch-cupboard, conform, cfr machine-regulations 2006/42/EG Instructions for transport, installation, electronic control, connections, start-up and use for the treatment system are situated on the inside of the switch-cupboard Visual control if the system is active or not An eventual malfunction is indicated visually by the LED-sign Integrated test program to check the functions of the different components
7 Electronic control intel-ec A complete system: 1 Indication of the total operating time of the installation 2 Indication of the sequence of the airlift function 3 Integrated electronic operation manual: indication of: power failure malfunction of: the aeration system the airlift 4 Easy programming of the intel-ec control system: duration of the start-up phase determination of the aeration sequence determination of the airlift sequence programming of time and date 5 Indication of the total aeration time 6 Indication of active / inactive aeration and airlift Minimal energy consumption: The electronic control Intel-EC has been designed specially for wastewater treatment systems for individual households Our engineers made sure that all important features are included, that the system is reliable and easy to operate and that the total energy cost is very reasonable Central control system: GPRS telemetry is available, with the possibility to expand the system (several pumps, cellphone module etc)
8 / Ecopure Comfort the strengths of ecobeton water technologies: Professionalism: Quality en craftsmanship: Tried & tested results: Professional experience and expertise in individual wastewater treatment: governmental and technical demands concerning small wastewater treatment systems are becoming more severe every day That is the reason why we continuously invest in the best and latest purification technologies Our knowhow, based on 35 years of experience in wastewater treatment, combined with a close collaboration with the best renowned national and international organisations and institutes, allow us to provide the necessary certificates and attestations This guarantees, when used properly, a perfect working treatment plant your distributor Unique high quality concrete tanks, using the most recent and modern concrete technologies: Wastewater treatment system in one single concrete tank, with cover Monolithic tank, in one single production, T- and I-walls included All connection pieces are fitted and included in the tank concrete production process Total water tightness is therefore guaranteed between the different compartments Concrete quality: C35/45 Cement: HSR Resistance class: - EE3: frost, contact with rain - EA2: average aggressive environment according table 2 of NBN EN 206-1:2001 Environment class: -XC4: alternating wet and dry -XF1:moderate water saturation without thaw salts -XA2: moderate aggressive chemical environment according table 1 of NBN EN 206-1:2001 Small wastewater treatment systems with excellent purification results: purification tests and trials (cfr EN VLAREM) have proven that we can present magnificent results NBN EN Our installations are produced and assembled in series ecobeton water technologies nv/sa Ecobeton water technologies: Hasseltsesteenweg 119 I B-38OO Sint-Truiden I Belgium Tel +32 (O)11 68 OO 92 I Fax +32 (O) Office Liège: Avenue Rogier, 22 I B-4OOO Liège I Belgium Tél: +32 (O) I Fax: +32 (O) wwwecobetonbe I info@ecobetonbe I BTW/TVA BE O42O I RPR/RPM Hasselt KBC I BIC KREDBEBB I IBAN BE I
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