Company Presentation. Design, Engineering & Manufacturing of Air, Gas & Water Industrial Solutions.

Transcription

1 Design, Engineering & Manufacturing of Air, Gas & Water Industrial Solutions Company Presentation SECGROUP COMPANY PROFILE A&G&W 7.0 EN 1

2 Customer is the Center Our customer is involved in three markets with similar needs but different and complementary technology/solutions, where SECGROUP is the perfect partner for supplying solutions and products. AIR Customer GAS One interlocutor for a whole process WATER 2

3 Customer is the Center 1. SECGROUP a. Engineering and Manufacturing. b. Operations and Logistic. c. Finances and HR. 2. AIRSEC Division : Designs and Sales AIR Solutions 3. GASSEC Division : Designs and Sales GAS Solutions 4. WATERSEC Division : Designs and Sales WATER Filtration Solutions 3

4 SECGROUP in Brief SECGROUP is a Designing & Engineering & Manufacturing Company of AIR & GAS Industrial Adsorption and Refrigeration Treatment Solutions Also a provider of WATER filter Solutions. Private company founded in 1949 Turnover about 3,2 MM and it s part of an Industrial Group with more than 35 MM turnover Sales in more than 50 countries all over the world Presence: Spain, Turkey Main Markets: Industrial, Oil & Gas, Petrochemical, Renewable, Power, Water, F&B, Energy and Municipa 4

5 Presence of SECGROUP on the World Headquarters & Facilicities (Barcelona-Spain) Office & Partnert s Facilities (Turkey) Agent (Portugal and Iran) Future Agents in process (Italy, GCC) 5

6 SECGROUP in Brief Capacities and Facilities: - Very Solid Financial Company, with no debt. - More than 4500 sqm on Property. - Machinery and tools on property able for manufacturing and testing. - Aftersales cars for technical services and extended capabilities through our Industrial Partner. - Partners in Turkey and Spain for carrying on ASME SecVIII div1 and 2 U stamp projects. - High added value for process & design solutions. Customer and Process oriented. - Very well-known Company in the main Industrial and Municipal Companies. - More than 12-year-water experience people about filtration and water industrial and Municipal Process (Membrane Protection, SWRO, DWTP, O&G and Industry in General) with high level contacts in the Main Eng. Companies. 6

7 SECGROUP in Brief Capacities and Facilities: - Air, Gas and Water Test Bank. - Technical sales people with Engineering degree. - Mechanical Engineers for designing. - Aftersales Department: technical people able to move around for maintenance and technical services. - International Sales and Service Network. - Draftsmen focus on drawings and designs. 7

8 SECGROUP in Brief ISO and OHSAS in process 8

9 SECGROUP Organization Managing Director IMS & Quality Dept. Assistant After Sales Service & Retrofit Manager Design & Engineering & Manufacturing Dept. Finance & HR Manager Sales & Marketing Manager I+D & Air/Gas Design Manager Production / Planning & Project leader Draft Designer Dept. Custom Service Purchase Manager Technical Sales End User Manager Technical Sales EPC Manager Office in Turkey Office in Madrid Electrical & Instrument Manager Production Dept. Section I Production Dept. Section II Electricity Dept. & After Sales Service Exchangers, Refrigeration Dryers & Special Projects Special Projects Surface Treatment & Painting Section Warehouse Section 9

10 SECGROUP Services o Customization of Solutions Design & Engineering & Production Codes PED 97/23/EC // AD MERKBLATT // EN // TEMA ASME VIII Div1 and Div2 // SELO // API // PD:5500 Modular Solutions, reducing number of Spare parts Carbon Steel, Stainless Steel, Austenitic Materials o Global Service Maintenance and World Wide After Sales Service Original Spare Parts o Remote Control Real time Monitoring Predictive Maintenance o Plug & Play Skid Mounted and On-Skid Piping Instrumentation & Control Included o Up Grade Machines Retrofit / Recycling Training Consultancy 10

11 SECGROUP Activities Sales & Marketing Design Needs definition Engineering Project & Quality Management Production & Quality-Cost Monitoring Taylor Made Solution Task & Responsibilities Production / Testing Customer s needs 11

12 SECGROUP Products & Solutions GAS & AIR WATER GAS & AIR DRYERS AUTOMATIC WATER FILTERS GAS & AIR & LIQUID EXCHANGERS From 20 microns to 10 mm GAS & AIR FILTRATION SYSTEMS Materials with PREN>40 and Internal Lining for SW ACTIVE CARBON TOWERS N 2 / O 2 GENERATORS Package MANUAL WATER FILTERS SAND FILTERS SILEX/ANTRACTA GAS & AIR & LIQUID TANKS CARTRIDGE FILTERS GAS & AIR SPECIAL SOLUTIONS HYDROCYCLONS 12

13 AIRSEC s Products & Solutions FILTRATION ACTIVE CARBON ADSORPTION DRYERS BREWERY MARKET EXCHANGER DROPLET SEPARATOR CHILLER BIOGAS MARKET FILTRATION ADSORPTION DRYERS GAS MARKET FILTRATION REFRIGERATOR DRYERS GLASS MARKET EXCHANGER EXCHANGER FLOUR MARKET REFRIGERATOR DRYER FILTRATION ACTIVE CARBON VESSEL O2/N2 GENERATOR INDUSTRIAL MARKET.. 13

14 SECGROUP s Products & Solutions GAS & AIR DRYERS ADSORPTION DRYERS: HD / ED REFRIGERATION DRYERS: FD / RD MIX DRYERS 14

15 SECGROUP s Products & Solutions GAS & AIR & LIQUID EXCHANGERS 15

16 SECGROUP s Products & Solutions GAS & AIR FILTRATION SYSTEMS 16

17 SECGROUP s Products & Solutions GAS & AIR & LIQUID TANKS 17

18 Markets & Segments & Applications: AIR & GAS PETROCHEMICAL OIL & GAS Mid and Downstream On-shore CHEMICAL Service and Air Instrumentation POWER / RENEWABLE THERMAL / NUCLEAR GAS BIOGAS Gas Drying and Cooling FOOD&BEVERAGE FLOUR BREWERY PET BLOWING Cogeneration, BIOGAS INDUSTRIAL STEEL GLASS PHARMA AUTOMOVILE CO2 treatment WATER WWTP DWTP SWRO Process (Cutting, cleaning, cooling, Ozone, ) 18

19 Main customers: Engineering 19

20 Main customers: Petrochemical (Mid & Downstream) REPSOL ESSO SHELL CEPSA ELF ATOCHEM TUPRAS BP OIL BIPC PEMEX PETRONOR 20

21 Main customers: Chemical SOLVAY BASF DUPONT DOW COGNIS ABELLO LINDE CARBUROS RHONE POULENC PRAXAIR YARA AIR LIQUIDE AIR PRODUCTS FERTIBERIA 21

22 Main customers: Power / Energy / Renewable AIRSEC works with the most relevant Energy Utility Companies in Europe in Thermal, Nuclear, Electric Power Plants, and Renewable. Endesa ENEL Unión Fenosa E ON Generación Iberdrola Gas Natural Enagas Inbiogas SIEA 22

23 References of Power Industry 23

24 Main customers: Glass AIRSEC works with the main worldwide leaders, supplying taylor made refrigerated solutions and services for bottles and flat glass. Saint Gobain Verallia Vidrala O-I (Owens Illinios) BA (Barbosa & Almeida) 24

25 Main customers: F&B (PET / Brewery / Food / Drinking) AIRSEC Works with OEM leaders and Final customers, supplying Taylor made refrigerated solutions and Services. Coca-Cola Heineken Mahou / San Miguel Damm Solán de Cabras Schweppes Danone Bimbo Nestlé Freixenet Font Vella Aigues Montseny 25

26 Main customers: Compressors Manufacturers / OEM ABC Compressors Atlas Copco CompAir Ingersoll Rand Boge Kompressoren Aerzen FS-Elliott Betico 26

27 References on WEB Some examples of typical applications End user: Repsol Petroleo. Cartagena (Spain) EPC: Fluor Project: C-10 Application: Service & Instrumentation Air Segment Market: Oil & Gas Flow: 4600 Nm 3 /h Working Pressure: 7.9 barg Inlet Temp.: 40ºC Dew Point: -57ºC Solution: 1 unit Heated Adsorption Dryer External electrical heater- Zero purge Duplex filtration included ASME VIII Div1 + U Stamp Hazardous Area (ATEX) Plug & Play Solution 27

28 Some examples of typical applications End user: BP Oil. Castellón (Spain) EPC: Intecsa Project: Coquización Retardada Application: Service & Instrumentation Air Segment Market: Oil & Gas Flow: 2838 Nm 3 /h Working Pressure: 8.6 barg Inlet Temp.: 38ºC Dew Point: -20ºC Solution: 1 unit Heated Adsorption Dryer External steam heater - Zero purge Duplex filtration included Hazardous Area (ATEX) Instrumentation & Control Included Plug & Play Solution 28

29 Some examples of typical applications End user: Sonatrach + GDF Suez. Adrar (Algeria) EPC: Técnicas Reunidas Project: Touatgaz Application: Service & Instrumentation Air Segment Market: Oil & Gas Flow: 1100 Nm 3 /h Working Pressure: 8 barg Inlet Temp.: 60ºC Dew Point: -20ºC Solution: 3 units Heatless Adsorption Dryers Duplex filtration included Stainless Steel Piping and valves ASME VIII Div 1, AHR Compliance ATEX Instrumentation Plug & Play Solution 29

30 Some examples of typical applications EPC: BÜHLER End user: Harinera de Levante Location: Almenara (Castellón) Application: Pneumatic transport Segment Market: Flour Inlet Flow: 30 & 55 m 3 /min Working Pressure: 0,60 & 0,79 kg/cm 2 Inlet Tº: 80 and 98 ºC Outlet Tª: Ambient + 10 ºC Pressure drop: 0,05 barg Altitude: 50 masl Solution: Low pressure Air/Air heat exchangers Hazardous Area (ATEX) Fans ready for conduct Painting for alimentary purpose 30

31 AIRSEC s Products & Solutions GAS & AIR WATER GAS & AIR DRYERS AUTOMATIC WATER FILTERS GAS & AIR & LIQUID EXCHANGERS From 20 microns to 10 mm GAS & AIR FILTRATION SYSTEMS Materials with PREN>40 and Internal Lining for SW ACTIVE CARBON TOWERS N 2 / O 2 GENERATORS Package MANUAL WATER FILTERS SAND FILTERS - SILEX/ANTRACTA GAS & AIR & LIQUID TANKS CARTRIDGE FILTERS GAS & AIR SPECIAL SOLUTIONS HYDROCYCLONS 31

32 Markets & Segments & Applications: Water Some of the application areas which AIRSEC Cartridges Filters are used: Reverse Osmosis Plants Power Plants Petrochemical Industry Paper and Pulp Industry Some of its advantages at first sight; Filtration degrees down to 0.2 micron Special cartidge elements for various chemicals Absolute filtration with %99.99 efficiency Food and Beverage Industry Water Treatment Plants Some of the application areas for AIRSEC Automatic / Non-Automatic Strainers: Pre-filtration for Water Treatment Some of the advantages of Basket Filters; Waste Water Treatment Plants Capacities up to 5000 m3/h. ( DN700) Water Intake Stations Efficient filtration from 20 microns to 10 millimeters Heating & Cooling Systems Large filtration area Side Stream Filtration Systems Protects the expensive and fragile equipments such as pumps, flow meters, nozzles etc. 32

33 AIRSEC s Products & Solutions (WATER) WATER FILTRATION SYSTEMS STRAINERS CARTRIDGES 33

34 AIRSEC s Products & Solutions (WATER) Wide range of Screen, Media, Automatic, Manual and Semi Automatic Filters Serving a variety of applications Hydrocyclon Mega Automatic Semi Automatic Manual Media Hydraulic Hydraulic Suction Screen Electric Electric Brushes Back-flush Brushes Brushes Compact Suction Automatic Circulating 34

35 Key features of Automatic Water filters Customized Features Inlet/outlet Installation Coating Special Feature AF Horizontal layout: Parallel Vertical layout: on an axis of 90 or 180 Easy flanged based installation Polyester, electrostatically applied Epoxy powder, oven cured Rubber Lining Anti frost with special control system Adjustable nozzles for filtration degree lower than 50 micron. Activated by preset differential pressure value time Short cleaning cycle of 5-10 seconds Uninterrupted water supply during cleaning cycle Minimal pressure loss during cleaning cycle Min Max 1 bar Working Pressure 40bar < 0 C Fluid Temperature 95 C 20µm Filtration grade 3,000µm Carbon steel Filter housing Construction Material Stainless Steel 304/316 SMO 35

36 Main customers: Water sector High Quality Products are integrated within complex industrial water & effluent treatment systems as designed and installed by leading international engineering and EPC firms. Engineering Oil &Gas Mining Chemicals & Steel Food & Beverage 36

37 References on WEB Water references: Mining Projects Copper and gold mine with annual production of 190,000 tones copper Product WF 916 PN25 Flow rate 17,000 m 3 /day X 4 Units Carbone steel with inner line neoprene Structural Stainless Steel 904 Materials SMO 254 Duplex Stainless Steel Filtration Degree 100 µm Pressure Application 25 bar Pre-Treatment for RO Membranes The Need: Provide filtered seawater for the mine Utilizing treated seawater for all of the mine's production needs which are estimated at 68,000 m3/day of which 8% are desalinated utilizing Reverse Osmosis Membranes. Water are which pumped to an altitude of 2,300 meters to the mine. Requirement for searched for a reliable filtering solution that can efficiently handle the large water capacity, high pressure and seawater conditions. The Solution: WF-900 Automatic hydraulic filters Minera Esperanza selected the WF-900 Automatic electric self cleaning filter as main RO pre treatment solution. Filters constructed with seawater corrosion resistant materials and to work with 25 bar pressure. The Installation AF-900 Design was according to ASME supervised by third party inspection (TPI). 37

38 Water references: Oil & Gas Projects Off Shore Oil Drilling Platform Product WF-208 Automatic Hydraulic Filter Flow rate 300 m3/h SMO Stainless Steel Structural Titanium & Marine Bronze Materials Stainless Steel 316 L Explosion Proof Enclosure Filtration Degree 80 µm The Need: Seawater Pre-Filtration for RO Maersk Oil drill platform located of the shore of Katar utilizes desalinated sea water oil extraction process for injection into the drilling site. The system was designed to include filters to ensure removal of any impurities, such as shells, algae and suspended solids. Client Application Off Shore Drilling Rig Pre-Treatment for RO Membranes The filtration solutions had to be space, energy and operations efficient, with anti corrosion features. The Solution: WF-208 Automatic hydraulic filters The filter was designed to work at a 300m3/h capacity with a filtration degree of 80 µm. The filter is mounted on an explosion proof enclosure and built from corrosion resistant structural materials. The Installation AF-200 The power consumption of the filter is significant low, due to the use of the hydraulic power of the water for cleaning. 38

39 Water references: Oil & Gas Projects Onshore oil reservoir with brackish water injection Product WMega 1400 Flow rate Structural Materials Filtration Degree 10 µm Pressure Certification 8,890 m 3 /h (7 + 1 units) Carbon steel body inner lining and special external epoxy coating SST 904L screen 10 Bar ASME U Stamp The Need: Brackish Water Filtration he oil reservoir utilizes injected brackish water to increase the oil pressure To eliminate the risk of injection nozzles blockage, a preinjection filtration process is required. Veolia has defined the use of media filtration to be followed by fine screen filters. The solution had to provide a high level of reliability, redundancy, ease of operation and operational efficiency. The Installation Mega 1400 The Solution: WMega 1400 Automatic Electric filters Veolia Dubai selected the WMega 1400 Automatic Electric Self Cleaning Suction Fine Screen Filter The filters were provided skid mounted for fast installation on site and were design was ASME (VIII Div I) U stamped 39

40 Water references: Oil & Gas Projects International producer of alkylamines and derivatives Product WF 800 Automatic Hydraulic Filters Flow rate 250 m3/h Structural Materials Carbon steel body SST 316L screen Max. Pressure 10 bar Filtration Degree 120 µm Inlet/Outlet Pipe 8 The Need: Pre treatment for Ultra Filtration Membranes The plant utilizes Canal water treated to a level of Ultra Pure Water to ensure reliability of production process. The client s engineering team has defined the use of Ultra Filtration membranes as the main treatment method with a requirement to protect the UF membranes from blockage. Client Application Chemical Plant Pre-Treatment for UF Membranes The Solution: WF-800 Automatic hydraulic filters Taminco selected the Automatic Hydraulic self cleaning filters as - it's UF pre-treatment solution. The power consumption of the filter is significant low, due to the use of the hydraulic power of the water for cleaning The Installation AF 800 Due to the high quality of the filtered water, the UF membranes were able to perform for long periods with less backwash sequences and minimum CIP procedures. 40

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