NATIONAL AWARD FOR EXCELLENCE IN ENERGY MANAGEMENT AND EFFICIENCY st August, 2017

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1 NATIONAL AWARD FOR EXCELLENCE IN ENERGY MANAGEMENT AND EFFICIENCY st August, 2017

2 Agenda Plant Profile Good and Green Plant performance for last three years Overview of Energy Management System Energy conservation projects Innovative projects at GIL- Valia Best Practices implemented on Energy front amongst associates Way Forward

3 Plant Profile Market Leader in Oleo Chemicals and surfactant in India Integrated Oleo Chemicals complex established in 1990 Two plants of Fatty alcohol at one location Caters to the raw material needs of consumer good sectors Personal care, home care, tyre industry and specialized applications Exports to over 80 countries across 6 continents Godrej Industries (Chemicals), Valia plant

4 Products Key Categories Applications Key Customers Fatty Acids & Glycerin Cosmetics Toiletries Rubber Polymer Pharmaceutical Humectants Fatty Alcohols Surfactants Cosmetics Industrial applications Personal Care Laundry Shampoos Conditioners Toothpaste Cosmetics Detergents

5 GOOD & GREEN OVERVIEW

6 Our journey We articulated our commitment towards building a more inclusive and greener India Godrej Good & Green We are furthering this commitment through 'shared value' initiatives that create both social and business benefits We aspire to create a more employable Indian workforce, build a greener India, and innovate for 'good' and 'green' products

7 Our goals Ensuring Employability Greener India Product Innovation Train 1 million youth in skills that will enhance their earning potential Achieve zero waste to landfill, carbon neutrality and a positive water balance, while reducing specific energy consumption by 30% and increasing the use of renewable energy by 30% Generate a third of our portfolio revenues from 'good' and/or 'green' products

8 VALIA PLANT ENERGY DISTRIBUTION

9 Total energy distribution Total energy distribution, % 12% Major Changes in last three years Three Biomass Briquette boiler Displaced approximately 60% Natural gas. Reduced SEC by 4.5% 88% Electrical (Grid Electricity and DG ) Thermal (Natural gas, HSD, Furnace Oil, Biomass Briquette) Reduced Carbon di-oxide emissions by TCO2

10 VALIA PLANT PERFORMANCE

11 Specific energy consumption Change to Total Specific Energy Consumption Years SEC, GJ/T (Total) % Reduction (FY 11)

12 Specific Green house gas emissions Scope1+2 Specific GHG Emissions Years kg CO2 Eq/T % Reduction (FY 11)

13 Renewable energy portfolio Renewable Share in Total Energy Years %Renewable % Increase (FY 11)

14 Greener India impact Goal Reduce specific energy consumption by 30% Become carbon neutral Have a positive water balance consumption Achievement % reduction in specific energy consumption % reduction in specific greenhouse gas emissions % reduction in specific water consumption Send zero waste to landfill Increase renewable energy sources by 30% % reduction in specific waste to landfill % of total energy consumption from renewable sources

15 VALIA PLANT ENERGY REDUCTION TARGET

16 Specific energy reduction target SHORT TERM TARGET TARGET (GJ/MT) Total LONG TERM TARGET TARGET (GJ/MT) BASELINE, Specific Energy Consumption (Total) (30% reduction from FY11)

17 VALIA PLANT ENERGY CONSERVATION PROJECTS

18 Energy conservation/efficiency projects FY17 Name of the projects Investment (lakh) Savings Annually Lights replaced with LED Lakhs Kwh Installation of heat recovery unit at reformer outlet 22 Air pre heater at 18B3 outlet 12 NG recovery from the compressor for reformer 2 Raw water pump replacement 1 12 Lakhs MJ 12 Lakhs MJ 18 Lakhs MJ 1 lakh Kwh

19 Energy conservation/efficiency projects FY17 Name of the projects Investment (lakh) Savings Annually Fatty acid production by De- acidification route rather than conventional splitting-distillation route Nil Electricity lakhs Kwh Steam 2928 MT Material Conserved 24 MT Water flow measurement had helped in various energy saving projects Lakhs Kwh Heat exchanger for recovering heat from product line section 21 and 18 Replacement of the V belt by cogged belt Lakhs MJ Kwh

20 Energy conservation - innovation Heat Pipe GIL, recently installed a Heat Pipe (which has a higher heat transfer coefficient as compared to other heat exchangers) for extraction of heat from a medium grade source in their spray drier for manufacturing a Sodium Lauryl Sulphate powder/needles. The savings is around 15 Lakhs per annum. Its going to save around 60,000 M3 of NG. The total investment was around 7 lakhs with payback less than a year Compressor Heat Recovery GIL, started preheating the boiler feed water with help of heat coming out of compressor. The source water at 33 C was heated up to 48 C with a flow of 8m3/h. Its is saving around 375 MT of Briquettes annually. Apart from it the cooling of compressor is resulting around Kwh saving in power consumption.

21 Waste to Energy PLASMA GASIFICATION Plasma gasification takes all types of waste and converts into energy and vitrified slag. Plasma extracts the carbon and hydrogen from the feedstock and converts it into syngas which is used to power a syngas engine which will cater for self consumption. The slag generated by the plasma gasification is a vitrified slag which can be used as construction material and laying roads. Thus there is absolutely Zero waste. Benefits: 1. Able to Process 2TPD waste 2. Replacing 2.85 lakhs of NG annually 3. Savings around INR 88 Lakhs as waste deposal cost 2TPD Plasma waste to energy plant at GIL, Valia

22 New Briquette Boiler Godrej Industries Limited having a time bound goal of becoming Carbon neutral has installed third briquette boiler at our Valia factory. This is going to reduce our further dependency on Natural Gas. It is proving 2.5 Million Kcal for heating thermic fluid and 6TPH Steam for process. Third Briquette boiler at GIL, Valia Benefits: 1. NG Replaced by 4735 M3/day 2. Around 12000MT of CO2 Eq reduction

23 Life Cycle Assessment for SLS and SLES Environmental Parameters (Per ton of product) SLS SLES Global Warming Potential (kg CO2) Blue Water Consumption (t water) Acidification Potential (kg SO 2 equiv.) Eutrophication Potential (kg PO 4 equiv.) Human Toxicity Potential (kg DCB equiv.) Terrestrial Ecotoxicity Potential (kg DCB equiv.) We have conducted Life Cycle Assessment of our two products SLS and SLES.

24 Supply Chain We have formulated a sustainable procurement policy to go deep into the value chain and to hand hold our suppliers for environmental and social sustainability. We have reduced our Scope 3 (inbound and outbound) emissions by 30% diverting our finished good from JNPT to Hazaria port. Which is reducing the transport distance by 516 Km. Distance from JNPT to Valia 370 Distance between Hazira to Valia 112

25 Way forward Process Reengineering and Process Innovation Investing in clean technologies Reduce specific energy by 30% Caron Neutrality Renewable energy Integrating energy conservation education and enhancing supplier performance Life Cycle assessment of various products Evaluating Green Chemistry

26 TRAINING & AWARENESS OVERVIEW

27 Environment day and energy conservation week Energy Conservation Week Leakage Tagging Train the trainer Awareness sessions

28 Suggestions schemes 57 suggestions 42 Implemented

29 ENERGY MANAGEMENT SYSTEM OVERVIEW

30 Energy management cell CORPORATE GROUP Strategic Planning Quarterly Review Project facilitation FACTORY HEAD Strategic Planning Monthly Review Daily Monitoring ENERGY MANAGER Daily Monitoring Annual Activity Plan Initiate activity to improve monitoring Equipment performance Analysis Conduct Internal Workshop ENERGY TEAM (CORDINATORS) Monthly Review Daily Monitoring Identification and execution of projects SMALL GROUPS (TEAM MEMBERS) Daily Monitoring of Specific Energy Assisting in execution of projects

31 Energy monitoring and review Review Daily Review Monthly Review Quarterly Review Half yearly Review Plant Level Daily reports Plant Level & Corporate Level GILAC Level chaired by Mr. N B Godrej Governing Council at Group Level chaired by Mr. J N Godrej and Mr. N B Godrej SoFi Enterprise Sustainability Performance Software for Sustainability Management and Data analysis and reporting

32 AWARDS AND RECOGNITION OVERVIEW

33 Awards and recognition GIL, Valia plant received the CII Greenco silver rating in 2015 Godrej Industries has ranked on the CDP India s Climate Disclosure Leadership CII National Award for Excellence in Energy Management CII Innovative project awards

34 CONTACT US THANK YOU FOR YOUR TIME AND CONSIDERATION