Waste Management and Drilling Fluid Recovery Specialists Revision C

Transcription

1 Waste Management and Drilling Fluid Recovery Specialists 2017 Revision C

2 A Manufacturing Legacy Quality and Reputation that Span Two Centuries. 150 Year Legacy Founded in 1864 in Elgin, Illinois, we have evolved into a worldwide leader in design, manufacture and service of specialized solid/liquid separation products in a number of industries. Multi-Disciplined Manufacturing Team Elgin is made of two specialized divisions; Elgin Separation Solutions (Liquid/Solid Separation, Solids Separation, and Water Intake Solutions), & Elgin Power Solutions. Widespread Service Footprint With a complement of new equipment manufacturing facilities, service facilities and spare part stocking locations, Elgin maintains seven operations throughout North America. No other solids control and drilling fluid management capital equipment manufacturer in the O&G industry, has the legacy and history maintained by Elgin.

3 Organizational Footprint Elgin Maintains Manufacturing / Service Support Facilities in Five Countries. Existing Operational Footprint / Technicians International Agent Supported Sales Region

4 Decanter Centrifuge Portfolio

5 High-Speed Centrifuge Portfolio Fine and Ultra-Fine Solids Removal. Centrifuge Maximum G Force Maximum Operating Speed Maximum Hydraulic Capacity Bowl Diameter Bowl Length Planatary Gearbox Ratio ESS-1450 HD2 2,100 3,250 rpm 200 gpm (12 Lps) 14 (356 mm) 50 (1,270 mm) 52:1 or 125:1 ESS-1655 HD 2,300 3,400 rpm 280 gpm (18 Lps) 16 (406 mm) 55 (1,397 mm) 56:1 ESS-1967 HD2 2,500 3,100 rpm 500 gpm (31 Lps) 19 (470 mm) 67 (1,702 mm) 80:1 ESS-2567 HD2 3,200 3,000 rpm 650 gpm (41 Lps) 25 (635 mm) 67 (1,702 mm) 76:1 Beyond Elgin s Sharples style high-speed decanter product-line, we maintain a complete line of Bird style 18 and 24 centrifuges.

6 Centrifuge Controls Portfolio Available options are dependent on the centrifuge and application NEMA 7X Cast Aluminum Enclosure (MVD) NEMA 4X SS VFD Cabinet Enclosure with HMI NEMA 4X SS VFD with HMI Air Conditioning and Purged Air NEMA 7X Cast VFD Enclosure Hydraulically Driven (FHVD) Class I Division I Explosion Proof (ATEX Zone I Panel Available) Class I Division II Non- Explosion Proof Class I Division I / ATEX Explosion Proof Class I Division I / ATEX Explosion Proof Class I Division I Explosion Proof (ATEX Zone I Panel Available) Manual Stop/Start with Fluid Clutch Soft Start Fully Variable Frequency Controlled Fully Variable Frequency Controlled Main Drive Variable Frequency Controlled Fully Variable Speed Controlled Push-Button Controls HMI Touch-Screen HMI Touch-Screen Push-Button Controls Push-Button Controls Elgin s barite recovery and solids control centrifuges can be fitted with a host of VFD, FHVD, MVD control options in both explosion proof and non-explosion proof configurations.

7 Aftermarket Services Vast experience in servicing of rotating equipment. VCD and Screen Bowl Centrifuges We maintain full proficiency in the repair, remanufacture and field service of Bird, Decanter Machine, Sharples, and Birtley machines. Rendering and Food Processing Centrifuges We maintain full proficiency in the repair, remanufacture and field service of Hutchinson Hayes, Sharples, Bird, and Alfa Laval machines. Decanter Centrifuges We maintain full proficiency in the repair, remanufacture and field service of Hutchinson Hayes, Sharples, Derrick, MI Swaco, NOV, KEMTRON, Tomoe, Tecumseh, G- Tech and Alfa Laval machines. Our team has the experience and skills to manage any centrifuge within your fleet. Attention to detail & pride in workmanship set us apart.

8 Centrifuge Spare Parts Vast experience in servicing of rotating equipment. Elgin has developed full support of centrifuge spare parts for both our own equipment, as well as competing centrifuges.

9 Vertical Cuttings Dryer Portfolio

10 Vertical Cuttings Dryers Quality Field-Proven Products Available: CSI -03 CSI-D3 CSI -04 CSI-D4 Equipment Image (Stand and Panel Not Shown): Feed Capacity: G Force (Sheave Size Denoted in Inches): Screen Opening Sizes: TPH ( kg/s) TPH ( kg/s) TPH (10 20 kg/s) TPH (10 20 kg/s) Up to 642 G s Up to 700 G s Up to 526 G s Up to 550 G s (0.2mm) to 0.04 (1.0 mm) (0.2mm) to 0.04 (1.0 mm) (0.2mm) to 0.04 (1.0 mm) (0.2mm) to 0.04 (1.0 mm) Gear Box Ratio: 74:1 74:1 71:1 VFD Variable Lubrication System: Active Oil Pump Circulation Grease Packed Active Oil Pump Circulation Oil-Sealed Differential Speed: 15.4 RPM 15.4 RPM 12.5 RPM VFD Variable 7.11 sq. ft sq. ft sq. ft sq. ft. Screen Surface Area: (0.661 sq. m.) (0.661 sq. m.) (1.25 sq. m.) (1.25 sq. m.) Motor Horsepower: Electrical Classification: 30 HP (22.71 KW) Class I Division I Explosion Proof Group D (Temp. Rating of 55 o C) 30 HP (22.71 KW) Class I Division I VFD Explosion Proof Group D (Temp. Rating of 55 o C) 75 HP (60 KW) Class I Division I Explosion Proof Group D (Temp. Rating of 55 o C) (1) 60 HP (22.7 KW) (1) 15 HP (12 KW) Class I Division I VFD Explosion Proof Group D (Temp. Rating of 55 o C) Today, Elgin stands as the only full-portfolio supplier of VCD s for both water-based and oil-based drilling environments.

11 Integrated Mobile VCD Packages Elgin Full-Service Engineering, Manufacturing & Commissioning Elgin Rack & Pinion Actuated, VFD Screw Conveyor Fed, Cuttings Hopper Elgin Multi-Point Explosion Proof LED Lighting Package Elgin Agitated Centrate Hopper with Level Gauges & High Level Alarm. Elgin CSI-04 Vertical Cuttings Dryer Elgin Redundant Transfer, Centrate Gun, and Agitation Self-Priming Pumps. Elgin Fully Integrated Oil-Field Skid and Support Structure. Elgin Retractable Fully-Enclosed Belt Conveyor with Belt Wiper. Elgin s diversified product line, inclusive of lighting, pumps, and conveyors sets us apart from other non-integrated equipment suppliers.

12 Integrated Plant VCD Packages Elgin Full-Service Engineering, Manufacturing & Commissioning Elgin s engineering team can also provide full plant engineering services for semi-permanent and permanent waste management systems.

13 Shakers & Mud Cleaners

14 Hyper-G Shaker Performance NEMA 7X Class I Division I VFD Panel provides multiple G-forces in both linear and balance elliptical motion. One-piece Firestone Marshmallow Springs maximize G-force while minimizing carriage vibration. Dual 2.5HP Explosion-Proof High-G motors provide up to 7.5 G s of force. Multi-functional High-G motors generate both linear and balanced elliptical motion. Fully balanced, adjustable while drilling single-point jacking system. Elgin s Dual Motion Hyper-G shale shaker allows operators to tune one shaker for any hole or slurry fluid condition experienced.

15 Hyper-G Shaker Proprietary Progressive G-Force Profile Relative G-Force at Screen Surface Screen 1 Screen 2 Screen 3 Screen 4 High Linear Motion High Balanced Elliptical Motion G-force and Dual 2.5HP conveyance is Explosion-Proof further reduced to High-G motors minimize solids provide up to 7.5 degradation and G s of force. maximize dryness. G-force and conveyance are lowered to minimize solids degradation. Maximum conveyance and G- force is applied to the entry screen. To ensure that excessive G-force is not being applied, when not called for, the on-board VFD allows for optimum system fine-tuning.

16 Hyper-G Mud Cleaners A Host of Configurations Available. Elgin can mate any combination of 4, 5, 10 and 12 hydrocyclones with our Hyper-G single and dual-deck shakers.

17 Dewatering Systems

18 Mobile Secondary Treatment Systems Highly engineered, full-integrated, solids control management systems. Pump Cabin Four Series 250 centrifugal pumps are installed in a private pump cabin. HMI Interface On-board HMI controlled VFD control system for management of all on-board systems. ESS-1450SL Elgin s slim-line ESS high-speed decanter centrifuge for ultra fine solids. Mud Mixing Jet shear mud hopper/mud mixing guns installed throughout the system. Mud Cleaner Dual deck scalping shaker with integrated 4 hydrocyclone desilter manifold. 20 Container Complete mud system is packaged within the envelope of a 20 shipping container.

19 Packaged Dewatering Systems Highly engineered, full-integrated, solids control management systems. Elgin can fully integrate a number of processes into a single 20 or 40 standard shipping container.

20 Packaged Chemical Injection Systems Highly engineered, full-integrated, solids control management systems. Elgin can fully integrate a number of processes into a single 20 or 40 standard shipping container.

21 Complementing Products

22 Fluid Management Equipment Integrated OEM Products Offered by Elgin. Hydro-Cyclone Skids Hydrocyclone Skids High Efficiency Mud Aggitators Patented Mud Degassers Jet Shear Mixing Systems Elgin s steel or polyurethane desanding hydrocyclones remove suspended solids down to 70 microns. Available in a myriad of configurations. Elgin s polyurethane desilting hydrocyclones remove suspended solids down to 20 microns. Ceramic inserts are available. Available in a myriad of configurations. Elgin s hydrofoil agitators reduce electrical consumption, while improving mixing efficiency. Each mixing package can be customized to meet customer needs. Elgin has raised the bar on oil field degassing technology with our patented system creating an industry leading degassing surface area. Available in both 600 and 1,200-gpm models. Robust oil field construction with additional liquid additive ports to enhance mud properties and opposing double elliptical nozzles for high efficiency mixing. Fully customizable. Elgin maintains spare parts inventory for all manufactured products to ensure timely delivery.

23 Pump Packages Integrated OEM Pump Products Offered by Elgin. Mission Style Pump Packages Elgin s rugged Series 250 and 118 pumps are available in a variety of sizes and configurations and capable of being mated with explosion proof motors and starters. Self Priming Pump Packages Elgin s line of 2x2, 3x3 and 4x4 self-priming, solids handling pumps provide for significantly reduced maintenance and solids handling capabilities. Pump impellers can be serviced without disconnecting inlet or effluent plumbing. Progressive Cavity Pump Packages Capable of providing highly consistent pump outputs, Elgin s progressive cavity pump packages are designed to maximum centrifuge performance. Available in both MVD and VFD configurations with Field Skid or Slim-Line Skid. Elgin can customize all pump package options to specifically fit each application.

24 Class I Division I LED Lighting Proprietary Rig Lighting Offered by Elgin. Enclosed within a machined aluminum body, Elgin has developed one of the industry s most versatile, durable, high-intensity, multi-array explosion proof, hazardous area LED lights. Designed and manufactured in the United States, Elgin s Model Low Voltage Explosion Proof LED Light has been independently certified to meet the explosion proof standards of OSHA, CSA, ANSI, UL, ATEX, and ISA. Not only does Elgin s new hazardous area lighting solutions outshine comparable lights with more than 2,600 of lumens output, but they consume just 41 watts of power.

25 Closing the WBM & OBM Loop Integrated Solids Control and Waste Management Products. Flow Line Shaker System Drilling Rig Wet Cuttings Discharge Vertical Cuttings Dryer or Drying Shaker Active Mud System Recovered Drilling Fluid Fines Laden Centrate Fines Laden Filtrate Barite Recovery Centrifuge Solids Control Centrifuge Dewatering System for WBM Recovered Barite Recovered Drilling Fluid Dried Waste Cuttings Recovered Drilling Fluid Elgin s product portfolio provides a one-stop shop for any solids control management or waste management challenge.

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