ISO GHG Inventory Report

Transcription

1 ISO GHG Inventory Report GHG Information Management System Prepared in accordance with part of ISO Person Responsible: Giannis Theodosiadis / HSE Director Prepared by: Savvas Kirtikidis / GHG IMS Coordinator Dated: April 2014 For the Period: January to December 2013 Verifier: TUV AUSTRIA HELLAS Level of assurance: Reasonable MET_HSE_GHGF 12 1_A

2 Page 2 of 23 Introduction Climate change has been identified as one of the greatest challenges facing nations, governments, business and citizens over future decades. Climate change has implications for both human and natural systems and could lead to significant changes in resource use, production and economic activity. In response, international, regional, national and local initiatives are being developed and implemented to limit greenhouse gas (GHG) concentrations in the Earth s atmosphere. Such GHG initiatives rely on the quantification, monitoring, reporting and verification of GHG emissions and/or removals, which could be done within the framework of ISO ISO specifies principles and requirements at the organization level for quantification and reporting of greenhouse gas (GHG) emissions and removals. It includes requirements for the design, development, management, reporting and verification of an organization's GHG inventory and it is a tool for greenhouse gas (GHG) limitation and reduction.

3 Page 3 of 23 Contents Introduction... 2 Contents Company Profile Activity Sectors Scope of this Report Boundaries and GHG emissions and removals setting Organizational boundaries Operational boundaries Greenhouse Gas Emissions Sources Quantification of GHG emissions and removals Data Collection GHG Information Management System and Data Quality Control GHG Calculation and Quantification Methodologies GHG Inventory Base year Assessing and reducing uncertainty Reporting of GHG emissions... 13

4 Page 4 of Company Profile METKA was founded in 1962 at Nea Ionia, Volos and is a leading EPC (Engineering Procurement Construction) contractor and industrial manufacturing group, active within the energy, infrastructure and defence sectors. Within the EPC business, METKA is strongly focused on serving the needs of international customers and markets and is active in carrying out major power plant projects throughout Europe, Middle East and North Africa, with strong emphasis on highly efficient combined cycle gas turbine technology. The company s manufacturing operations serve numerous global customers and export products around the world, whereas its industrial facilities, with several decades of experience in complex, high value added manufacturing, produce equipment and components used in energy production, heavy industry, infrastructure and defence applications. The Company operates its Head Offices in Athens and Thessaloniki. Since METKA was established, over 50 years ago, it has continuously developed its knowhow, human resources and capacity. Today, METKA is listed among the top 10 international contractors in the power industry. As a responsible corporate citizen, METKA is furthermore committed to play a positive role in the broader community, to promote human values and social integration, as well as to follow environmentally responsible practices in all of its business operations. 1.1 Activity Sectors In the energy sector, METKA undertakes large scale power generation projects, providing the complete range of Engineering, Procurement and Construction (EPC) services which are needed to successfully deliver turn key projects to its customers. METKA also operates facilities with state of the art machinery and equipment, having strong know how on

5 Page 5 of 23 manufacturing mechanical equipment and complex steel fabrications of the energy, infrastructure and defence sectors Energy METKA focuses mainly on the implementation of gas fired power generation plants, based on state of the art combined cycle gas turbine technology. Gas fired combined cycle power plants are preferred for their high efficiency and relative low environmental impact, in comparison to conventional power plants. With significant expertise in combined cycle projects and with several configuration types in its portfolio, METKA is able to respond to different customer requirement, for a wide range of complex configurations and generating capacities, with world class performance. In the power generations field, METKA has extensive references and a strong record of successfully delivering major plant projects, often on very demanding fast track project schedules, to support governments, local communities and industrial customers across several countries Infrastructure METKA s impressive track record in this sector includes high value added construction works for civil infrastructure and projects within the general industrial and oil refining markets. METKA also has considerable background in large scale works for mining and industrial facilities. The company is one of a small number of companies classified in the highest category of construction contractors for major public works projects in Greece. Several major construction projects have been completed for industrial facilities such as cement and mineral processing plants. The Group also has a strong presence for fabrication works and installations within the refining and petrochemical industry.

6 Page 6 of Defence METKA has significantly developed its know how and capability for advanced manufacturing projects in the defence sector over the past two decades. Now, the company is internationally recognized as a reliable partner for the industrial co production of specialized defence equipment. Within this field, the company carries out co production and manufacturing sub contracts with leading international defence equipment suppliers and has particular experience in the areas of land defence systems, as well as submarines. Currently, METKA is carrying out two major contracts to manufacture and export main assemblies of Patriot defence systems for international customers Industrial facilities METKA s industrial facilities, with experience of nearly half a century in complex, high value added manufacturing, produce equipment and components used for energy production, heavy industry, infrastructure and defence applications. The main manufacturing plant, located in Volos, is one of the leading facilities of its kind in Europe, due to the operational flexibility, state of the art equipment and ability to manage large scale manufacturing activities.

7 Page 7 of Scope of this Report In relation to the aforementioned METKA, as a responsible corporate citizen, designed and implemented a GHG Inventory Management System according to ISO in order to manage its GHG emissions and removals. In parallel, prepared this report whose primary goal is to account for the Green House Gases (GHG) emission from its activities for the period of This report will be posted in METKA s website, so to be available to the Interested Parties. The results of this report shall be included in the Parent Company s Sustainability Report of Boundaries and GHG emissions and removals setting 3.1 Organizational boundaries As mentioned above, METKA S.A has three area of activities within the scope of GHG Information Management System, as follows: Head Offices operation Factories operation Worksite activities Management (EPC projects) The calculation of GHG emissions and removals is produced in Facility level and then are added in order to determinate the total GHG emissions and removals. The company consolidates its facility level GHG emissions and removals by accounting for all quantified GHG emissions and/or removals from facilities over which it has financial or operational control.

8 Page 8 of Operational boundaries Company has established and documented its operational boundaries and the identified GHG emissions and removals associated with the company operations are categorized into direct emissions and removals, energy indirect emissions and other indirect emissions, according to the following explanations. Direct GHG emissions and removals: emissions from electricity, heat and steam generated and exported or distributed by the company. Energy indirect GHG emissions: indirect GHG emissions from the generation of imported electricity, heat or steam consumed by the company Other indirect GHG emissions: can include commuting and business travel by employees, transportation of products and materials (outsourced activities) etc. METKA S.A has finalized the operational boundaries of its operations, and as mentioned before are included all its facilities and their operational needs, the Worksites Management, the fuel consumption, the process emissions, the consumption of imported electricity, the transportation of materials / products between the sites, the transportation of materials / products from suppliers and to costumers and the business travel by employees. The following activities of METKA S.A. have GHG emissions / removals and are monitored in every METKA facility (factories, offices, worksites). In the following table, the activities are categorized into Direct GHG emissions and removals, Energy indirect GHG emissions and Other indirect GHG emissions. In Annex 5, are reported all the METKA sites that have GHG emissions and removals.

9 Page 9 of Greenhouse Gas Emissions Sources Direct GHG emissions and removals Consumption of cutting / welding gases Natural gas consumption Heating diesel consumption Diesel consumption Gasoline consumption Energy indirect GHG emissions Electricity consumption Other indirect GHG emissions Transportation of raw materials and products (outsourced) Personnel transportation to and from work Air Travel

10 Page 10 of Quantification of GHG emissions and removals 4.1 Data Collection Activity data were collected at site level by GHG Site Responsible and consolidated at corporate level by GHG IMS Coordinator. Activity data are collected on site level minimum twice per year and the calculation is being done at least once per year. The whole process of data collection is being described in procedure MET_HSE_GHGP_011_A Quantification of GHG of GHG Management System. 4.2 GHG Information Management System and Data Quality Control METKA S.A has established and maintained GHG information management procedures that: ensure conformance with the principles of standard ISO ensure consistency with the intended use of the GHG inventory provide routine and consistent checks to ensure accuracy and completeness of the GHG inventory identify and address errors and omissions, and document and archive relevant GHG inventory records, including information management activities. The implementation of GHG Information Management System is being checked and verified by HSE Director of METKA and external accredited certification body. According to , for period 2013, internal audit was carried out regarding all METKA aforementioned GHG sources and focused on operational control, purchasing of raw materials and using of resources.

11 Page 11 of 23 All data for GHG emissions and removals are recorded in controlled documents of GHG Information Management System and data coming mainly from invoices and the emission factors are derived from a recognized origin, and in particular: National Inventory Report of Greece (the more recent edition) Guidelines to Defra / DECC s GHG Conversion Factors for Company Reporting IPCC Guidelines for National Greenhouse Gas Inventories Regulation (EU) 601/2012. Relative Greek Legislation (Ministerial Decision N. D6/Β/5825 Adoption of the Rules of the Energy Performance of Buildings). 4.3 GHG Calculation and Quantification Methodologies In order to quantify the GHG emissions and removals, METKA S.A has selected and used quantification methodology that reasonably minimizes uncertainty and yield accurate, consistent and reproducible results. The quantification methodology is based on the following equalization: GHG emission/removal = GHG activity Data x GHG emission/removal factor x conversion factor (conversion factor where needed, normally equals 1) As far as the GHG emission/removal factor, the company selects the CO2e factor, in order to quantify the greenhouse gases in CO2e. However the non CO2 emissions (e.g. CH 4 and N 2 O from vehicles) are extremely low, according to Defra / DECC s GHG Conversion factors for company reporting. The GHG emission/removal factors, which are used for the GHG emission/removal calculation, are shown at Annex 1.

12 Page 12 of 23 At the table below, is shown the source of the GHG activity Data. Description GHG activity Data is based on Direct GHG emissions and removals Consumption of cutting / welding gases Invoices of the supplier Natural gas consumption Charges / Invoices of the supplier Heating diesel consumption Charges / Invoices of the supplier Diesel consumption Charges / Invoices of the supplier Gasoline consumption Charges / Invoices of the supplier Energy indirect GHG emissions Electricity consumption Charges / Invoices of the supplier Other indirect GHG emissions Transportation of raw materials and products determination of the distance (outsourced) traveled Personnel transportation to and from work Employee questionnaire about distance and the way of transportation Air Travel determination of the distance traveled 4.4 GHG Inventory Base year Due to the reason that, there is not available sufficient information on historical GHG emissions or removals, the company uses its first GHG inventory period (2013) as the base year. The base year GHG inventory will be used for comparative purposes and other intended uses of the GHG inventory.

13 Page 13 of Assessing and reducing uncertainty The METKA has completed and documented an uncertainty assessment for GHG emissions and removals, including the uncertainty associated with emission and removal factors. According to this analysis the uncertainty values are: Description Uncertainty Values Total Direct GHG emissions and removals tnco2e 0,7% Total Energy indirect GHG emissions tnco2e 0% Total Other indirect GHG emissions tnco2e 11,2% Total GHG emissions tnco2e 2,88% The above uncertainty value of 2,88% equals with +/ 258,3 tn of CO2. 5. Reporting of GHG emissions As mentioned above, METKA S.A has three areas of activity within the scope of GHG Information Management System, as follows: Head Offices operation Factories operation Worksite activities Management (EPC projects) The calculation of GHG emissions and removals is produced in Facility level and then are added in order to determinate the total GHG emissions and removals. At the below table are shown the Total of METKA S.A GHG emissions, prepared according to the requirements of ISO 14064, for The GHG emissions for the three different areas of METKA activities (Head Offices, Factories, Worksites) are shown at Annex 2 to 4.

14 Page 14 of 23 Description GHG emission/ removal (tnco2e) Consumption of cutting / welding gases 28,3 Natural gas consumption 468,0 Heating diesel consumption 108,9 Diesel consumption 390,7 Gasoline consumption 397,6 Electricity consumption 5.363,2 Transportation of raw materials and products (outsourced) 1.371,9 Personnel transportation to and from work 218,4 Air Travel 631,8 Total GHG emissions 8.978,8 METKA GHG Emissions Consumption of cutting / welding gases Natural gas consumption 7% 5% Heating diesel consumption 15% 3% 0% 1% 5% 4% Diesel consumption Gasoline consumption Electricity consumption 60% Transportation of raw materials and products (outsourced) Personnel transportation to and from work Air Travel

15 Page 15 of 23 Based on Categories Description GHG emission/ removal (tnco2e) Total Direct GHG emissions and removals 1.393,5 Total Energy indirect GHG emissions 5.363,2 Total Other indirect GHG emissions 2.222,1 Total GHG emissions 8.978,8 METKA GHG Emissions Total Direct GHG emissions and removals 25% 15% Total Energy indirect GHG emissions 60% Total Other indirect GHG emissions Based on the above figures, the Total GHG emissions of METKA S.A activities for year 2013 were 8.978,9 tnco2e.

16 Page 16 of 23 Annex 1: GHG emission/removal factors A/A DESCRIPTION GHG emission/ removal factor (kgco2eq) Source of GHG factor Consumption of cutting / welding gases (CO2) TN 1 kgco2/kg Stoichiometric Consumption of cutting / welding gases (acetylene) 3,3846 kgco2/kg Stoichiometric TN Electricity consumption kwh 0,989 kgco2/kwh D6/B/oik (0,90779 for Middle East) 2012 Guidelines to Defra Natural gas consumption kwh 0, kgco2/kwh NIR 2013 of Greece Heating diesel consumption Lt 2,64757 kgco2/lt NIR 2013 of Greece Transportation of raw materials and products 0,96248 kgco2/km (outsourced) km Road transportation Transportation of raw materials and products 0,01315 kgco2/tn.km (outsourced) km Maritime Transportation Personnel transportation to and from work km by car Personnel transportation to and from work km by motorcycle Personnel transportation to and from work km by bus Personnel transportation to and from work km by rail Air Travel Km 0,20188 kgco2/km 0,10641 kgco2/km 0,11195 kgco2/p.km 0,05818 kgco2/p.km 0,07954 kgco2/p.km 2012 Guidelines to Defra / DECC's GHG Conversion Factors for Company Reporting Diesel consumption Lt 2,64757 kgco2/lt NIR 2013 of Greece Gasoline consumption Lt 2,26 kgco2/lt NIR 2013 of Greece The density values of Diesel and Gasoline are taken from 2012 Guidelines to Defra / DECC's GHG Conversion Factors for Company Reporting (page 47/54)

17 Page 17 of 23 Annex 2: GHG emissions for METKA S.A Offices Description GHG emission/ removal (tnco2e) Consumption of cutting / welding gases 0,0 Natural gas consumption 61,8 Heating diesel consumption 0,0 Diesel consumption 74,6 Gasoline consumption 257,3 Electricity consumption 1.294,8 Transportation of raw materials and products (outsourced) 0,0 Personnel transportation to and from work 188,5 Air Travel 631,8 Total GHG emissions 2.508,8 METKA Offices GHG Emissions 2% 3% 0% 10% 25% Consumption of cutting / welding gases Natural gas consumption Heating diesel consumption Diesel consumption 8% 52% Gasoline consumption Electricity consumption Transportation of raw materials and products (outsourced) Personnel transportation to and from work Air Travel

18 Page 18 of 23 Description GHG emission/ removal (tnco2e) Total Direct GHG emissions and removals 393,7 Total Energy indirect GHG emissions 1.294,8 Total Other indirect GHG emissions 820,3 Total GHG emissions 2.508,8 METKA Offices GHG Emissions Total Direct GHG emissions and removals 33% 15% Total Energy indirect GHG emissions 52% Total Other indirect GHG emissions

19 Page 19 of 23 Annex 3: GHG emissions for METKA S.A Factories Description GHG emission/ removal (tnco2e) Consumption of cutting / welding gases 28,3 Natural gas consumption 406,2 Heating diesel consumption 108,9 Diesel consumption 16,7 Gasoline consumption 0,0 Electricity consumption 3.048,2 Transportation of raw materials and products (outsourced) 88,1 Personnel transportation to and from work 29,9 Air Travel 0,0 Total GHG emissions 3.726,3 METKA Factories GHG Emissions 2% 0% 11% 1% 3% 0% Consumption of cutting / welding gases Natural gas consumption Heating diesel consumption Diesel consumption Gasoline consumption 82% Electricity consumption Transportation of raw materials and products (outsourced) Personnel transportation to and from work Air Travel

20 Page 20 of 23 Description GHG emission/ removal (tnco2e) Total Direct GHG emissions and removals 560,1 Total Energy indirect GHG emissions 3.048,2 Total Other indirect GHG emissions 118,0 Total GHG emissions 3.726,3 METKA Factories GHG Emissions 3% 15% Total Direct GHG emissions and removals Total Energy indirect GHG emissions 82% Total Other indirect GHG emissions

21 Page 21 of 23 Annex 4: GHG emissions for METKA S.A Worksites Description GHG emission/ removal (tnco2e) Consumption of cutting / welding gases 0,0 Natural gas consumption 0,0 Heating diesel consumption 0,0 Diesel consumption 299,4 Gasoline consumption 140,3 Electricity consumption 1.020,2 Transportation of raw materials and products (outsourced) 1.283,8 Personnel transportation to and from work 0,0 Air Travel 0,0 Total GHG emissions 2.743,7 METKA Worksites GHG Emissions Consumption of cutting / welding gases Natural gas consumption 0% 11% 5% Heating diesel consumption Diesel consumption 47% 37% Gasoline consumption Electricity consumption Transportation of raw materials and products (outsourced) Personnel transportation to and from work Air Travel

22 Page 22 of 23 Description GHG emission/ removal (tnco2e) Total Direct GHG emissions and removals 439,7 Total Energy indirect GHG emissions 1.020,2 Total Other indirect GHG emissions 1.283,8 Total GHG emissions 2.743,7 METKA Worksites GHG Emissions 16% Total Direct GHG emissions and removals 47% 37% Total Energy indirect GHG emissions Total Other indirect GHG emissions

23 Page 23 of 23 Annex 5: METKA S.A. Sites # DESCRIPTION ADDRESS 1 Athens Head Offices (Headquarters) 8, Artemidos Str., Maroussi, Athens, Greece 2 Thessaloniki Offices (Branch) 4, Iphigenias Str., Kalamaria, Thessaloniki, Greece 3 Volos Factory (METKA) 5 Mytilinis & Ethnikon Agonon Str., N. Ionia, Volos, Greece 4 Servisteel S.A. (Factory) A' Volos Industrial Area, Volos, Greece 5 Combined Cycle Power Plant 420 MW Aliveri, Greece 6 Ilarion Hydropower Plant 160 MW Aiani, Kozani, Greece 7 Simple Cycle Project 146 MW Zarqa, Jordan 8 Combined Cycle Power Plant Project 143 MW Zarqa, Jordan 9 Combined Cycle Power Plant 701 MW Deir Ali, Syria 10 Combined Cycle Power Plant 775 MW Kaklik (Denizli), Turkey 11 Combined Cycle Power Plant 870 MW Τerme (Samsun), Turkey