Effluent Decontamination

Transcription

1 Effluent Decontamination A LARGE RANGE OF SYSTEMS FOR LABS AND BIO-INDUSTRIES Batch and Continuous Technologies

2 EFFLUENT DECONTAMINATION SYSTEMS FOR LABS AND BIOFACILITIES FROM 3 TO 47,500 GALLONS PER DAY Located in Lewis Run, PA, ABC Actini enjoys over 100 years of combined experience and has a superb reputation as a designer and manufacturer of heat treatment equipment. With hundreds of units operational in the largest vaccine manufactures and many research centers, ABC Actini is today s leader in supplying decontamination systems for labs and large biofacilities for contained environments. Our Effluent Decontamination Systems: Whatever the quantity of effluent to be treated, ABC Actini decontamination solutions have been studied to ensure not only the function of decontamination but also to enable our customers to benefit from many advantages in terms of productivity and efficiency in the daily use of their systems. STANDARD DECONTAMINATION PRODUCT LINE MODEL DAILY CAPACITY in Gallons DAILY CAPACITY in Liters TECHNOLOGY ENERGY KUBE 25 gal 70 l Batch Electricity / Patented system LAB PRODUCT LINE SINK 25 gal 70 l Batch Electricity / Patented system MICRO 80 gal 300 l Batch Electricity ULTIMATE 1,300 to 5,000 gal 50 to 16,000 l Continuous Steam BIOFACILITY PRODUCT LINE CYCLOBATCH CEDS BDS to 480 gal 1 to 1,800 l Batch Direct tangential steam injection BDS to 1,200 gal 2 to 4,500 l Batch Direct tangential steam injection BDS ,600 to 2,400 gal 6 to 9,000 l Batch Direct tangential steam injection BDS ,600 to 3,600 gal 10 to 14,000 l Batch Direct tangential steam injection FDS to 2,200 gal 2 to 8,000 l Continuous Electricity FDS ,300 to 4,000 gal 5 to 15,000 l Continuous Steam FDS ,600 to 12,000 gal 10 to 45,000 l Continuous Steam FDS ,000 to 24,000 gal 30 to 90,000 l Continuous Steam FDS ,200 to 47,500 gal 50 to 180,000 l Continuous Steam Possibility of specific design on the basis of User s Requirements Specifications

3 KUBE & SINK SYSTEMS JUST PLUG IT! KUBE & SINK DECONTAMINATION SYSTEMS UP TO 25 GALLONS PER DAY BATCH AND CONTINUOUS SYSTEMS Capacity: up to 25 gallons per day Energy: Electricity Single-phase 110 / 60 Hz 1.1 kw / 5A Storage capacity: 6.6 gallons F0 50: Decontamination of effluent at 135 C (275 F) for 2 minutes (adjustable) Patent: FR KUBE Without sink to fit in work benches Layout (inches): x Height (inches): Available versions SINK Stand alone version with sink and faucet Layout (inches): x Height (inches): Designed and manufactured by ABC Actini LLC located in Lewis Run, PA, these fully electric systems have been engineered to be compliant with the most stringent decontamination guidelines. EXPERTS IN EFFLUENT DECONTAMINATION pages 2-3 Stop autoclaving liquids, using bleach or paying for off-site treatment GUARANTEED DECONTAMINATION Validation of the treatment efficiency by sensors Automatic and monitored cycles SINK MODEL Faucet and sink Effluent holding tank PLC Decontamination tank Cooling section KUBE MODEL

4 LAB SYSTEM «PLUG AND PLAY» ELECTRIC SYSTEM MICRO UP TO 80 GALLONS PER DAY Capacity: up to 80 gallons per day Energy: Electricity Single-phase 110V 60Hz 3 kw / 13A With Energy Recovery Section Storage capacity: - 66 gallons gallons (option) Layout (inches): 34 x 44 Height (inches): 83 F0 50: Decontamination of effluent at 135 C (275 F) for 2 minutes (adjustable) GUARANTEED DECONTAMINATION By utilizing our systems, you will be garanteed that any kind of effluents coming from sinks, showers, washing machines, utilities of the process and any biocontained area of your facilities will be decontaminated. COMPACT FOOT PRINT AND EASY SERVICING The layout of our «lab» units has been specifically designed for placement in very tight spaces. These «Plug and Play» systems do not require any commissioning. Tested in our workshops before shipment, they will be fully operational as soon as plugged. AUTOMATIC OPERATION These systems do not require any manual intervention. Fully automated, the PLC controls the cycles for a safe operation from the collection of the contaminated liquid to the disposal of the treated liquid with total monitoring. AFFORDABLE SOLUTION Produced in series, these units have been designed to fit in the budgets of research centers and university laboratories.

5 ULTIMATE SYSTEM COMPACT & AFFORDABLE DECONTAMINATION SYSTEM CONTINUOUS DECONTAMINATION SYSTEM ULTIMATE SYSTEM GPM Flow rate: 4.4 GPM (1,000 l/h) Recommended decontamination capacity: 16 hours a day Energy: Steam Required utilities: - Soft water (if available) or city water - Chilled water: not required (effluent is cooled down thanks to energy recovery section) Layout (inches): 65 x 32 Height (inches): 85 F0 25: Decontamination of effluent at 135 C (275 F) for 60 seconds (adjustable) EXPERTS IN EFFLUENT DECONTAMINATION The Ultimate is a steam-operated continuous decontamination system designed to offer a reliable and safe way to decontaminate effluent at an optimized cost. pages 4-5 SKID DESCRIPTION Skid Dimensions Effluent Outlet Compact layout: less than 15 sq ft., easy to fit in a tight space Pre-engineered system Low capital investment Space required for maintenance 101 inches 65 inches 68 inches 85 inches 32 inches Electrical Cabinet Holding Exchanger Recovery and Heating Exchangers Process Pump Starting Tank Effluent Inlet

6 CYCLOBATCH SYSTEMS THE FEATURES OF A BATCH SYSTEM WITH THE BENEFITS OF AN INNOVATIVE TECHNOLOGY BATCH DECONTAMINATION SYSTEM CYCLOBATCH - FROM 260 TO 3,600 GALLONS PER DAY Particularly effective for solids decontamination and high viscosity products. Energy: Steam F0 50: Decontamination of effluent at 125 C (257 F) for 20 minutes (adjustable) Patent: FR FEATURES OF A UNIQUE DESIGN - Tangential steam injection - No vent filters on the batch tank - Drained by the pressure generated during the heating cycle - Less noise during operation: 70 dba (vs. 100 dba for other batch systems) - More energy efficient - Compact footprint RELIABILITY No vent clogging No gaseous discharge No pumps protects against possible leakage COST OPTIMIZATION Lower capital investment Optimal energy efficiencies Less maintenance FOCUS ON TANGENTIAL STEAM INJECTION TECHNOLOGY

7 CONTINUOUS SYSTEMS (CEDS) THE BEST APPROACH TO TREAT LARGE VOLUME OF EFFLUENT CONTINUOUS DECONTAMINATION SYSTEM CEDS - FROM 500 TO 47,500 GALLONS PER DAY DESIGN Energy: Electricity or Steam Energy recovery section Technology: All-welded tubular exchanger Double tube heat exchanger Recommended decontamination capacity: 15 hours per day F0 25: Decontamination of effluent at 135 C (275 F) for 60 seconds (adjustable) Patent: US EXPERTS IN EFFLUENT DECONTAMINATION Our flow tubular design allows processing large volume in a very short time Energy recovery section: 80% of the used thermal energy is saved All-welded tubular design to avoid any risk of leakage and cross-contamination Pre-engineered solutions with fast track delivery option Self contained process skid assembled and tested in our facility One-week commissioning time for standard system Short and easy validation: full protocols and methods included in our standard documentation Biowaste Inlet Biowaste Oultet pages 6-7 OPERATION Air Burner Redundant control of the decontamination parameters (temperature-time) PLC-controlled cycles (level controlled automatic start-up and shut-down, CIP cycles) and records Automatic self-sanitization cycle LS LS Hold Tank CIP Solutions Starting Tank Heating section Contaminated Biowaste FT 140 C 120 C 140 C 20 C 40 C Recovery section Cooling section Holding section

8 EXPERTS IN EFFLUENT DECONTAMINATION 21/03/2017 ABC Actini LLC 11 Lincoln Drive Lewis Run, PA, UNITED STATES Tel.: MEMBER OF ALLEGHENY BRADFORD GROUP OF COMPANIES World leading fabricator of ultra pure processing equipment Stainless steel process flow equipment for the sanitary process industries Specializing in state of the art electropolishing and mechanical polishing services