Industrial Accessories Company 4800 Lamar Ave Mission, Kansas IAC M-PULSE BAGHOUSE

Transcription

1 Industrial Accessories Company 4800 Lamar Ave Mission, Kansas IAC M-PULSE BAGHOUSE PP009 r

2 IAC Core Competencies DESIGN & ENGINEERING. PRODUCTS: SYSTEMS: SERVICES: APC BAGHOUSES; HEAT EXCHANGERS BULK MATERIAL HANDLING; PNEUMATIC TRANSPORT DRY FGD & ACID GAS CONTROL HAP S: DIOXIN/FURAN; MERCURY; ARSENIC BIOMASS PROCESING & HANDLING DEMONSTRATION TESTING OEM PARTS & COMPONENTS RETROFIT & BAGHOUSE CONVERSIONS MECHANICAL INSTALLATION STRUCTURAL STEEL FABRICATION 2

3 IAC Baghouse Products 1. FILTER RECEIVER 2. BIN VENT SIDE AND TOP LOAD 3. MODULAR BAGHOUSE SIDE AND TOP LOAD 4. MODULAR WITH WALK-IN-PLENUM 5. HOPPER AND HI-ENTRY DESIGNS 6. MODULAR AND COMMON WALL DESIGNS 7. M-PULSE INTERMEDIATE PRESSURE DESIGN 8. REVERSE AIR BAGHOUSE 9. SHAKER BAGHOUSE 3

4 IAC CONSTRUCTION COMPANY OSHA & MSHA Certification Millwright Precision Execution Multiple Field Crew and Superintendents 4

5 Modular Baghouses Insulated Module with Roof Top Door Access Module with Walk-in-Plenum 5

6 IAC Baghouse Insulated and Modularlized Designs 6

7 IAC AIR-TO-AIR HEAT EXCHANGER & 4-COMPARTMENT M-PULSE BAGHOUSE APPLICATION: CLINKER COOLER CEMENT 7

8 IAC M Intermediate Pressure Pulse Jet Baghouse 6 x 234TB-BHTP-288 High Temperature Baghouse 220, F 8

9 NUCOR SOUTH EAF BAGHOUSE 1,200, F IAC M-PULSE BAGHOUSE 12X318TB-BHTP-500 9

10 IAC M-Pulse Baghouse DESIGN FEATURES: 1. Intermediate Pressure 35 PSIG 2. Bag 6: Dia. X 26-6 Long 3. Split Cage Design Bags Per Blowpipe Rows of Bags ASME Header For Required Pulse Air 7. Integrated Double Diaphragm 3 Solenoid Valves 8. Casing Inlet With Internal Diverter Plate 9. PLC Automated Controls For Cleaning 10. Penthouse Access For Bags 11. Two Lift-Off Roof-Top Doors Per Compartment 12. Hoist For Top Door Removal 10

11 IAC M-Pulse Baghouse 11

12 IAC M-Pulse Baghouse 12

13 M - Pulse Baghouse Bag Filtering & Pulse Cleaning IAC M-Pulse design allows for continuous cleaning of bags: Staggered bag arrangement for distribution Inline bag arrangement will channel the flow Air distributions continuously strips the dust off the bag 13

14 IAC M-PULSE IAC M-PULSE BAGHOUSE 12X318TB-BHTP

15 IAC M-Pulse Baghouse Penthouse Enclosure Header Design Shut-off Valve Pressure Transmitter Moisture Purge Valve Baghouse Design Compt. Pr. Transmitter Baghouse Pr. Trans. Temp. Transmitters Pneumatic Dampers Inlet Butterfly Outlet Poppet 15

16 IAC M-Pulse Penthouse Poppet Damper Operator Air Inlet to Header 16

17 M - Pulse Baghouse Bag Changeout & Installation 17

18 50MM GPY ETHANOL PLANT COAL FIRED WITH IAC M-PULSE BAGHOUSE Corn, LP Lincolnway Energy Red Trails Heron Lake Energy Goldfield, IA Nevada, IA Richardton, ND Heron Lake, MN IAC SCOPE OF WORK Combustor Boiler HRSG M-Pulse Baghouse & FGD ID Fan & Motor Duct from Boiler to ID Fan Fly Ash Handling Silo & Truck Loadout I&C s (APV & Flyash) Automated Controls Mechanical Installation Start-up 18

19 IAC M - Pulse Baghouse with ID Fan and Stack 19

20 IAC M-Pulse Baghouse Penthouse Design 20

21 IAC M-Pulse Baghouse Controlnet Network 21

22 IAC M-Pulse Baghouse Contrologix Enclosure 22

23 IAC M-Pulse Baghouse Contrologix Remote Enclosure 23

24 IAC M-Pulse Baghouse Wonderware Screen 24

25 IAC M-Pulse Baghouse Wonderware Dust Transfer Screen 25

26 IAC M-Pulse Baghouse Wonderware ID Fan Screen 26

27 IAC M-Pulse Baghouse Baghouse Pulse Control Screen 27

28 IAC M-Pulse Baghouse Baghouse Trend Menu Screen 28

29 IAC M-Pulse Baghouse Baghouse Detail Trend Screen 29

30 IAC M-Pulse Baghouse Baghouse User Trend Screen 30

31 IAC M-Pulse Baghouse Flap Valve - Pneumatic Conveying 31

32 Load-out Silo with Receiver Filters 32

33 IAC M-Pulse EAF and Melshop Ventilation 33

34 IAC M-Pulse Cement Plant 34

35 M-Pulse Installation 35

36 M-Pulse Installation 36

37 IAC PAC TEST RIG WITH SCALES Super-Sack Test Rig w/screw Feeder & Weigh Scales 37

38 MERCURY TESTING 132 MW PLANT / AIR HEATER OUTLET 38

39 DSI: SBC; LIME; TRONA SILO CONTROLLED INJECTION RATE WITH FEED BIN ON SCALES MULTIPLE INJECTION LANCES FOR EVEN DISTRIBUTION 956 Cu.Ft. SILO W/BIN VENT 39

40 DSI DEMONSTRATION TESTING PD BLOWER IN ENCLOSURE 800 ICFM CONVEY AIR HEAT EXCHANGER SILO ON SCALES PIN MILL IN ENCLOSURE; RATED CAPACITY: 6 STPH 40

41 DSI DEMONSTRATION TESTING HOPPER DISCHARGE: Manual Slide Gate Valve Rotary Valve w/vfd Blow Thru Adapter CONTROL PANEL Control Logix PLC Touch Screen Controls 41

42 PEBBLE LIME ADDITION FOR ARSENIC MITIGATION 42

43 IAC Baumco Baghouse - Installation Krupp Industries GER EAF 1,765,000 ACFM Hadeed Ltd. SAU EAF 1,059,000 ACFM Great Lakes Steel USA EAF 1,231,000 ACFM Ferrowohlen SWI EAF 765,000 ACFM Crucible Steel USA EAF 865,000 ACFM CF&I USA EAF 540,000 ACFM Cascade Steel USA EAF 486,000 ACFM Bethlehem Steel USA EAF 874,000 ACFM Nucor Steel USA EAF 50,000 ACFM Kaiser Steel USA Re-ladling Sta. 600,000 ACFM Wheeling Pittsburgh USA Re-ladling Sta. 180,000 ACFM IAC M-Pulse Installations in India Dalmia Cement (Bharat) Ltd. India 443,200 acfm 194 F Athi River Mining Kenya 80,046 acfm 464 F Birla / Satna Cement* India 40,023 acfm 203 F Birla / Satna Cement* India 22,366 acfm 203 F * ESP Conversion to M-Pulse 43

44 IAC Representative Process Baghouse Installations Ashgrove Cement- Springfield, MO Lime Kiln 30,000 ACFM 400F Cemex- Louisville, KY Clinker Hot Tank 25,000 ACFM 400F IAT Incineration- Richmond, WA Medical/Bio-Waste 5,000 ACFM 500F Continental Carbon- Ponca City, OK Carbon Black Reactor 20,000 ACFM 500F PPG- Lake Charles, LA Glass Furnace 35,000 ACFM 480F Phila Electric- Eddystone, PA Magnesium Oxide 225,000 ACFM 450F Carbo Ceramics- Toomsboro, GA Lime Kiln 87,000 ACFM 450F Ashgrove Cement- Portland, OR Lime Kiln 20,000 ACFM 425F BMH/James Hardie- Nashville, AR Gypsum Dryer 120,000 ACFM 400F BMH/Ga Pacific- Gypsum Dryer 80,000 ACFM 400F Reynolds Metals- Anode Bake Fce 141,000 ACFM 450F Intalco Aluminium- Ferndale, WA Anode Bake Fce 168,000 ACFM 450F Cemex- Fairborn,OH Alkali By-Pass 65,000 ACFM 500F Lincolnway Energy- Nevada, IA (*) Coal Fired Boiler 220,000 ACFM 400F Corn Products- LP Goldfield, IA (*) Coal Fired Boiler 220,000 ACFM 400F Red Trail- Richardton, ND (*) Coal Fired Boiler 220,000 ACFM 400 F Heron Lake Bio Energy, MN (*) Coal Fired Boiler 220,000 ACFM 400 F Caterpillar- Mapleton, IL (*) Melt Shop Ventilation 240,000 ACFM 250F Clow Corp- Oskaloosa, IA Electric Arc Furnace 2x27,500 ACFM 250 F Nucor Steel-AR (*) LMF and Meltshop 200,000 ACFM 250 F Drake Cement, AZ (*) Raw Mill / Kiln 206,000 ACFM 482 F Drake Cement, AZ (*) Clinker Cooler ACFM 392 F Drake Cement, AZ Coal Mill 20,598 ACFM 194 F Vienna Correctional Inst. Coal Fired Boiler 2x25,000 ACFM 450 F Nucor Steel, AL (*) (Engineering) Electric Arc Furnace 1,200,000 ACFM 250 F Carbo Ceramics- Toomsboro, GA Lime Kiln#1 80,000 ACFM 425 F Carbo Ceramics- Toomsboro, GA Lime Kiln#2 80,000 ACFM 425 F Carbo Ceramics-Toomsboro, GA Lime Kiln#3 80,000 ACFM 425 F Note: (*) IAC M Pulse Design with Long Bag, Low Pressure Cleaning Technology. 44

45 IAC Representative Pneumatic Conveying Installations 1.Northern States Power Red Wing, MN Boiler - Limestone Injection 2.Red Trails Ethanol Richardton, ND Fly-ash Conveying 3.Red Trails Ethanol Richardton, ND Sodium Bicarbonate Injection. 4.Corning Harrodsburg, KY Sodium Bicarbonate Injection. 5.Wabash Alloys Dickson, TN EnviroBlend Injection 6.Wabash Alloys Cleveland OH EnviroBlend Injection 7.Wabash Alloys Tipton, IN EnviroBlend Injection 8.Wabash Alloys Wabash, IN EnviroBlend Injection 9.Corn LP Goldfield, IA Fly-ash Conveying 10.Lincolnway Energy Nevada, IA Fly-ash Conveying 11.Lincolnway Energy Nevada, IA Sodium Bicarbonate Injection. 12.Heron Lakes Energy Heron Lake, MN Fly-ash Conveying 13.Heron Lakes Energy Heron Lake, MN Trona/Sodium Bicarb Inj. 14.Eagle Milling, AZ Flour Handling 15.ESSROC Speed, IN Kiln Dust Conveying. 16.ESSROC Logansport, IN CKD Conveying 17.Cemex Puerto Rico Clinker Dust Conveying 18.Cemex Odessa, TX Clinker Dust Conveying 19.US Gypsum El Centro, CA Gypsum Conveying 20.Ogden Martin (Covanta) Kent, MI Activated Carbon Injection 21.Folgers Coffee LA Coffee - Meter & Convey 22.Schwans Food Mfg. MN Flour Scaling Loop System 23.Schwans Food Mfg KY Flour Scaling & Handling 24.Tony's Pizza, KS Flour Scaling Loop Systems 25.E.F. Mariani Co., AZ Railcar Unloading 26.Golden Temple Food, OR Mt l Transfer and Scaling 27.AgraWest Food, LTD. PEI Potato Granule Handling 28.Idaho Pacific ID Mt l Handling 29.Eagle Milling, AZ Flour Handling 30.General Electric Bridgeport, PA Glass Powder 31.Constellation Energy Baltimore, MD PAC Demo/Wagner Unit 2 32.Constellation Energy Baltimore, MD PAC Demo/Wagner Unit Constellation Energy Baltimore, MD PAC Demo/Crane Unit Temple Inland Waverly, TN Trona Injection. 35.Gainesville Regional Util. Gainesville, FL Pebble Lime / Arsenic Mitigation 45

46 IAC Representative DSI Installations & Test Plants 46

47 IAC Representative DSI Installations & Test Plants 47

48 Contact Information Corporate Address: 4800 Lamar Avenue Corp Tel: (913) Mission, Kansas Glenn A. Smith, Jr. CEO Sales Tel: (800) Corp Fax: (913) Knoxville Address: Pramodh Nijhawan Executive Vice President 318 Saint Andrews Drive Knoxville, TN Tel: (865) Cell: (865) Fax: (865) Web: 48