SAND SOLUTIONS. A Better Environment Clean Sand, Comfortable Cows & Maximum Sand Recovery AGRICULTURAL SYSTEMS

Transcription

1 SAND SOLUTIONS A Better Environment Clean Sand, Comfortable Cows & Maximum Sand Recovery AGRICULTURAL SYSTEMS

2 McLanahan sand solutions can help maximize your production, promote herd health and protect the environment. McLanahan Sand-Manure Separators utilize proven sand-processing technology. Efficient, reliable, and easy to manage, our systems recover sand that is suitable for re-use within days and with only minimal amounts of fine sand remaining in the separated manure effluent. With the help of our sales and engineering staff, McLanahan system designs can easily be incorporated into your existing facilities to meet your current manure processing needs. They can also be designed to accommodate future expansion or new construction, as well as any downstream manure processing system such as liquid-solid separation or anaerobic digestion. 2

3 CLEAN SAND, COMFORTABLE COWS AND SAND-FREE MANURE GO FROM THIS TO THIS! Complete system design incorporating McLanahan s legendary mining-grade, heavy-duty equipment means minimal maintenance and maximum ROI. Reclaim 80%-90%+ of your bedding costs by using concrete sand (ASTM C33) with any of McLanahan s standard Sand-Manure Separation Systems. Reduce sand inventory Produce sand that is consistently re-usable, which reduces the need for new sand Produce sand-free manure that can be irrigated, injected, pumped, dewatered or digested Reduce equipment wear and tear Lower hauling costs Use recycled water Diluted water can be supplied from a final-stage storage or a closed loop liquid-solid separation system. Sand manure separator capacity varies depending on the system and recycled water quality. 3

4 SAND SOLUTIONS FOR ANY MANURE SYSTEM Diluted Manure Systems Flush or Flush Flume The flush stream is diverted to a collection channel where sand settles. A McLanahan Manure Auger conveys the settled sand into the Sand-Manure Separator. Designs can accommodate any flow rate. HYDROCYCLONE FLUSHED SAND-MANURE INFLUENT CONVEYANCE OF SETTLED SAND SAND-FREE MANURE & LIQUIDS CLEAN RECYCLED SAND Award-Winning SELF-CLEANING SAND LANE PUMP TO HYDROCYCLONE A Sand Lane That Makes Clean Sand! 44 SUPER MAGNUM SAND PUMP CONCRETE SUMP TANK OVERFLOW CELL With the installation of McLanahan s ULTRA System, you can recover an additional 5% to 10%, or up to 95%. Use as a post sand-manure separation solution or as a stand-alone pretreatment solution. Flush System conceptual layout includes ULTRA System. Safety fences and top covers not shown, but required. US PATENTS: , , AND OTHERS PENDING 4

5 Undiluted Manure Systems Scrape or Vac Tank Sand-laden manure is collected and conveyed to a processing area. Recycled water for washing sand is supplied from a storage or a closed-loop separation system. MANURE SOLIDS SAND-MANURE SEPARATOR CLEAN RECYCLED SAND INCLINED MANURE AUGER ROTARY LIQUID-SOLID SEPARATOR Closed-Loop Water Handling For Diluted & Undiluted Systems Separated water from our Liquid- Solid Separation System is pumped into the Sand-Manure Separator and used to separate sand from manure. Separated manure solids are stacked for spreading or pumped with separated liquid to storage or treatment system. An All-In-One Separation System! LIQUID-SOLID SEPARATION STORAGE TANK RECYCLED WATER TANK RECEPTION TANK AUGER CONVEYANCE SYSTEM Scrape System conceptual layout includes ULTRA System. Top covers not shown, but required. 5

6 PRE-TREATMENT SOLUTIONS FOR SAND AND NON-SAND BEDDED DAIRIES Liquid-Solid Separator The McLanahan Rotary Liquid-Solid Separator is built to separate solids and improve water quality. Our Rotary Separator not only provides recycled water for your sand separation systems (closed loop undiluted or diluted), it can be used to concentrate manure streams prior to entering an anaerobic digestion system or any advanced nutrient removal system. Customized performance with interchangeable screens Totally enclosed for a safe and clean operation Stainless steel or powder coated mild steel Sealed bearings and wheels Modular screen selection Efficient drive system Removable drum ULTRA System McLanahan s ULTRA System helps keep your manure stream clean whether or not you bed with sand. The ULTRA System can be used for pre-treatment to separate fine sand prior to anaerobic digestion or nutrient removal. ULTRA Systems are sized to process the flow requirements of your specific system. 6

7 The Best System And Outstanding Service For Your Operation Our team of dairy professionals has the top-notch expertise and hands-on experience to ensure that you get the sand solution that will work best for you. We take into account your overall site layout, herd size, plans for growth, manure conveyance and the level of sand separation required to meet your manure treatment needs. All of our systems come with a conceptual layout of the system footprint. Our Design Services staff offers certified PE drawings and consultations. Our technicians are available around the clock for system start-ups and trouble shooting. 7

8 We Are Pioneers In Sand Solution Technology In 1998, McLanahan s Agricultural Systems Division installed its first Sand-Manure Separation System in Elsie, Michigan. That system still plays an integral role in separating sand from manure prior to the farm s anaerobic digestion system. Today, our systems are in use across the United States, and in Asia, Europe and South America. To Help Promote Your Herd Health, Protect The Environment And Maximize Your Production, Call About The Latest Advances In Sand System Technology Sand-Manure Separators Liquid-Solid Separators Conveyance Augers Stall Fillers, Truck Or Trailer-Mounted Pump Systems Manure System Design Treatment Systems AGRICULTURAL SYSTEMS NORTH AMERICA Corporate Office, Pennsylvania, USA +1 (814) sales@mclanahan.com Florida, USA +1 (863) polymers@mclanahan.com Iowa, USA +1 (319) sales@mclanahan.com Tennessee, USA +1 (615) sales@mclanahan.com AUSTRALIA New South Wales sales@mclanahan.com.au Queensland sales@mclanahan.com.au EUROPE Southeast England, UK +44 (0) infouk@mclanahan.com mclanahan.com