Advanced Nutrient Recovery for Agricultural and Municipal Waste. Presented by: Chris Bush Trident Processes LLC
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1 Advanced Nutrient Recovery for Agricultural and Municipal Waste Presented by: Chris Bush Trident Processes LLC
2 Team Trident Leading excellence in Nutrient Recovery Technology We are changing the way manure is handled by implementing advanced technology and making it an integral part of modern farm operations, resulting in efficient use of resources, cost savings and increased sustainability. Broad range of skills, training and understanding Individual team members with more than 30 years experience No engineering, design, technical or operations members with less than 10 years experience 23 installations in a comprehensive range of applications, including one of the largest dairy farms in America 2
3 Trident Solutions Our Expertise What we do Bedding Recovery Nutrient Recovery Wastewater Treatment Equipment The Trident Bedding System is unique because it extracts the manure s large fiber eliminating the fine particles enabling us to produce a truly premium bedding. Effectively managing nutrients from animal manure serves the environment well and provides solid business opportunities for the producers. Trident develops custom solutions and turnkey systems for municipal and industrial wastewater and sludge treatment operations. Stand alone or completely integrated specifically designed to allow efficient nutrient and bedding recovery and to maximize the benefits for each application. We are here to change the way manure is handled in modern farm operations. 3
4 Trident Bedding System Conditioning and converting manure Premium Bedding Proven Technology Simple To Use Low Maintenance Robust Design Automated Control The beginning of the process with or without a digester 4
5 Conditioning The sludge and nutrients are rinsed out of the raw manure using the water from the facilities. Trident 900 Separator // The corrosion resistant stainless steel construction ensures exceptional wear resistance and makes it ideal for all bedding types, in scrape, flush or flush flume manure. 5
6 Large Particles Only the large undigested feed fiber is recovered. This is the best material for bedding 6
7 Clean The cleaned fiber is easily dehydrated to maximize dry matter 7
8 Large Conditioned Fiber Creates Opportunities If the dairy does not use organic bedding, this material can be sold or processed into other valuable byproducts. 8
9 The next step: Nutrient Recovery System Recover Restore Reuse A(patented,(mul4(component,(organics(based(chemical( (and(mechanical(solu4on( Available(for(digesters(only (( Un4l(Now!(
10 1. Dissolved Air Floatation The remaining liquid, at 4% solids, flows to the Dissolved Air Floatation (DAF) unit for nutrient extraction. 10 Effluent from the Fiber Extraction Dissolved Air Flotation Unit
11 2. Polymerization Polymer is transported, shipped and stored as a powder for maximum efficiency, then fluidized on site. Polymer Hydration Unit The separated manure liquid is polymerized creating large durable flocs to remove the remaining fine particles. 11
12 3. Micronized Air Micronized air in the DAF process attach themselves to the flocculated particles and floats them. Air infused water from micro bubbles By making the bubbles very fine, they move slowly through the effluent for maximum effect. 12
13 4. Sludge Forming Floated particles form a nutrient rich sludge which is skimmed off. Sludge forming on the surface 13
14 5. Sludge: The options 14 The concentrated sludge can be used as is, transported to different sites for further processing or concentrated on site. Used as is Concentrated Further processed 14 Volume is significantly reduced lowering hauling costs Nutrients are concentrated for improved applications Concentration on site to a 20-25% high Nutrient Solids with a low energy input Multi-disc press Converted into granules for use in common precision fertilization equipment
15 6. Concentrated The sludge can be pressed to 25% solids, producing a clay-like material containing most of the nutrients. Trident MD Press Nutrient cake from DAF sludge 15
16 Cake produced by the Trident MD Press 7. Sludge Cake The concentrated cake can be used as is for soil amendment, or transported to different sites for further processing. Volume is significantly reduced lowering hauling costs. 16
17 8. Direct Land Application 17 Trident Granualization Mill can be used to convert the cake to a dry granule that behaves as slow release fertilizer. The maximized nutrient concentration allows for precision agriculture application. Used as is 17 Trident Granualization Mill 25% solids cake can be converted into slow release fertilizer (dry granule) with the Trident Granualization Mill Maximized Nutrient Concentration Ideal for precision agriculture application
18 9. Nutrient Reduced Liquid Lo-solids and nutrient reduced liquid The remaining clarified effluent is now about 1.5% solids. 85% removal of Phosphorus, 54% of the Nitrogen and 17% of the Potassium have been concentrated in the solids. The nutrient reduced liquid can be fertigated at high annual application rates while remaining within C.N.M.P. limits. 18
19 8. Why is this important? We can not afford to drive water around. 2. Large numbers of animal units, produce LOTS of nutrients. 3. Environmental impacts are getting progressive scrutiny, and must be addressed for both legal and social license. 4. The costs of fertilizer continue to escalate well ahead of inflation curves. 5. Global supplies of phosphorus are apparently finite and dwindling, while global demand is accelerating. 6. Energy prices/values are declining, meaning biogas installations MUST find additional, alternative revenue chains. 19
20 8. What do we know for sure? EVERY installation is different (same equipment processes 30GPM at one farm, and 350GPM at another). 2. While there are ranges and automated controls, a level of management to insure consistency of influent to the systems is required. 3. Mixed feedstock digesters are VERY different than manure only digesters 4. Whatever goes in the mouth impacts everything downstream. 5. The market for separated digester solids is young, but emerging quickly. 6. Large scale investment in underway for a facility to process nutrient cake into commercial fertilizer (size matters here). 20
21 Based on results so far, this system will bring our manure handling costs back into balance. That's a Fair Oak s CEO, Dr. Mike McCloskey ( game changer for the industry.
22 Get in Touch Connect with us we look forward to hearing from you Our Location Canada Our Location US Our Phone / Website Manure Systems Inc Queen St, Unit 101 Abbotsford, BC V2T 0B7 Trident Processes LLC 446 Harrison Street, #81D Sumas, WA (604) Toll-free: info@tridentprocesses.com
RESOURCE RECOVERY COMPANY SUMMARY. Advanced Manure Management for Dairy Farms. Industry s Most Advanced Technology. Experience, Not Experiments.
Industry s Most Advanced Technology. Experience, Not Experiments. RESOURCE RECOVERY Advanced Manure Management for Dairy Farms COMPANY SUMMARY Trident Processes LLC 446 Harrison Street 81D Sumas, WA 98295
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