PS plates for lithographic printing (PCR-ID:DA-01) Consumption and discharge in a lif e cy cle. Global Warming (CO2 equivalent)

Transcription

1 Form 1(F-01s-02) PS plates for lithographic printing (PCR-ID:DA-01) No. DA Date of publication Enquires: FUJIFILM Global Graphic Systems Co., Ltd TEL: FAX: ) Product environmental information shown by forms 1 and 3 is an actual measurement value of the represented model. The value it is thickness [chiga] about other series products has been described to one form attached paper. It explains by the relational expression of the series. CTP plates for lithographic printing Thermal type Series (Plate processing required) Applicable types in product series :Refer to the attached paper. Thickness range of product series : 0.15~0.40mm Thickness range of product series : ~1460X2030mm Recycled aluminum content (%) : 9.2% Product used to calculate data : SUPERIA LH-PJ2 Thickness aluminum used to calcu: 0.30mm Unit :Per m2 Evaluation period : 2008/04 ~ 2009/03 <The environmental load data of the representative aluminum thickness of 0.3mm.> (Unit:Per m2 ) and discharge in a lif e cy cle All the stage sum totals 9.699kg Warming load CO2 equivalent of each stage[kg] 7.82 Direct Effect Recycle Effect NOTES: 1.Original LCA data is available on PEIDS: Product Environmental Information Declaration Sheet, and Product Data Sheet. 2.Unified rules and requirements for EcoLeaf LCA, for intended product category, are available as a PSC: Product Specification Criteria. Visit EcoLeaf website under JEMAI homepage at for details. 3.Recycle Effect illustrates an indirect influence to other products/services. 4.Basic Units used for calculations are based on Japan domestic data at this time, due to a lack of base data to establish localized Basic Unit for overseas locations adequately. [Supplemental environmental information] Production of the products are manufactured at the factory certified by ISO PCR review was conducted by : the chair Mr.Kouichi Yagi,National Institute for s Science at PCR Deliberation Committee in March 28, Independent verification of the declaration and data, according to ISO14025:2006 internal external Third party verifier: name of the third party verifier *was Mr.Kazuo Naito,System Auditor. Programme operator: Japan Environmental Management Association for Industry, ecoleaf@jemai.or.jp Global Warming (CO2 equivalent) Acidification (SO2 equivalent) Raw material * In the case of an business entity certified as an Ecoleaf-data-collection collection system, the names of certification auditors are written ( 2.206kg ) 0.076kg ( kg ) 119MJ resources (crude oil equivalent) ( 38MJ ) Figures in ( ) indicated environmental impact including recycle effect *note Product Use Disposition

2 Form 1 Appendix Environmental Load Conversion Method for Product Series 1. Series Information Product series characteristics 1. Applicable product series PS plates for lithographic printing that the meet conditions of both the (1) main category and (2) sub-category below. CTP (computer-to-plate) plates for lithographic printing (1) Main category: Thermal type (2) Sub-category: Plate processing required 2. Applicable types in product series SUPERIA LH-PJ2 SUPERIA LH-PL SUPERIA LH-P JA SUPERIA LH-P K FDT-500 SUPERIA XP-P SUPERIA XP-L SUPERIA XP-F SUPERIA XL-T XP-T FD441 FD441Z SUPERIA HN-N5Z SUPERIA HN-N5 SUPERIA HN-N5A SUPERIA HN-B SUPERIA HN-BA 3. Thickness range of product series (mm) 4. Recycled aluminum content (%) 9.2% 2. About the Product Series In accordance with "PS Plates (Including CTP Plates) for Lithographic Printing", Product Control Rules (PCR No.: PCR-DA) Appendix 1, Table 1 shows the global warming load for each product thickness as calculated from the environmental load data of the representative aluminum thickness of 0.30mm. 2.1 Product series characteristics relational expression (from PCR Appendix 1, 4. Product Series Characteristics Relational Expression) The environmental impact of the main product includes the amount of resources consumption and aluminum thickness-dependent global warming PS Plate Shape L Information: Product name Formula for Calculating the PS Plate Environmental Load W Al Support t (thickness) x W (width) x L (length) t Sensitized layer* (All materials, including the underlayer, main functional layer, protection layer, etc. that coat the front and back surfaces. * The load of the sensitized layer per unit area is a constant that does not depend on t. Each type of PS plate comes in various thicknesses. The formula below is used to calculate the global warming load value for each thickness in the product series. The environmental loads of aluminum and logistics are proportional to the weight of the aluminum. Other environmental loads (materials besides aluminum, manufacturing, use) are proportional to the area of the PS plate. 1

3 : PS plates of differing thickness have, per unit area, the same amount of sensitized layer, approximately the same manufacturing energy requirements, and the same load from the platemaking process that uses the plate. Therefore, the environmental load is proportional to plate area. Y Y = (A+B)X + C Global warming load value s manufacture (aluminum load), logistics load Kg-CO 2 equiva-l C ent t min 0.1 x 10-3 t max 0.5 x 10-3 All environmental loads excepting that of aluminum and logistics (materials besides aluminum, manufacturing, waste and recycling) X Aluminum thickness (m) : When considering indirect effects, calculate as the sum of Y and (D x X) Graph Legend X PS plate thickness t (m) Y Entire LC stage global warming load value per unit area converted to m 2 that is calculated for each product series at time of thickness definition (Kg CO 2 equivalent/m 2 ) A Environmental load coefficient (global warming) of aluminum material manufacture A = 2.607E + 01 B Environmental load coefficient (global warming) of logistics B = 1.776E 01 C All environmental load basic units excepting aluminum and logistics global warming load (Kg CO 2 equivalent/m 2 ) C = 1.826E + 00 D Environmental load coefficient (global warming) of indirect effects D = : The actual global warming load per one plate can be obtained by multiplying Y by the plate dimensions (W x L), i.e., Y x W x L. : The above shows the method for calculating the global warming load. Environmental load values besides that of global warming are the ratio of the pertinent aluminum thickness to 0.30mm, the representative aluminum thickness. Table 1: Environmental Load Value for Each Plate Thickness (Kg CO 2 equivalent/m 2 ) Stage s manufacture (aluminum plate) Thickness (mm) Representative size A x t Logistics B x t s manufacture (materials besides aluminum) Product manufacture Use Waste and recycle (indirect effects) Warming load per m 2 of PS plate (Y) (Kg-CO 2 equivalent/m 2 ) = (A + B)X + C C (D x t) 0(-3.747) 0(-5.000) 0(-5.995) 0(-7.494) 0(-9.991) Total of all stages Y= (A + B)t + C : Waste and recycle does not include indirect effects. 2

4 Form 2-B(F-02Bs-02) Product Environmental Information Data Sheet PEIDS Document control no. Product vendor EcoLeaf registration no. F-02Bs-02 v2.1 Unit Function DB version Characterization Factor DB version v2.1 PCR name PCR code Product type DA-01 Product weight (kg) Package (kg) 0 Weight total (kg) Life Cycle Stage Production Unit In/Out items Raw material Product Inventory anaiyses Impact assessment Impact by Resource Impact by Emission/Discharge to the environment by Res by Emission / Discharge to environment Exhaustible resources to Water system MJ 9.28E E E E E+01 Mcal 2.22E E E E E+01 Coal kg 1.54E E E E E+00 Crude oil (for fuel) kg 1.27E E E E E-02 LNG kg 3.50E E E E E-01 Uranium content of an ore kg 5.67E E E E E-02 Crude oil (for material) kg 6.62E Iron content of an ore kg Cu content of an ore kg Al content of an ore kg 3.85E E+00 Ni content of an ore kg C content of an ore kg Mn content of an ore kg Pb content of an ore kg Sn content of an ore kg Zn content of an ore kg Au content of an ore kg Ag content of an ore kg Silica Sand kg Halite kg 9.01E E E E-02 Limestone kg E Natural soda ash kg Wood kg Water kg 7.41E E E E E+00 CO2 kg 7.82E E E E E+00 Sox kg 5.77E E E E E-02 Nox kg 2.31E E E E E-02 N2O kg 2.13E E E E E-06 CH4 kg 5.85E E E E E-05 CO kg 1.23E E E E E+00 NMVOC kg 2.13E E E E E-06 CxHy kg 1.28E E E E E-05 Dust kg 3.48E E E E E-02 BOD kg COD kg N total kg P total kg SS kg Unspecified Solid Waste kg Slag kg Sludge kg Low level radio-active waste kg resources (crude oil equivalent) kg 1.47E E E E E+02 Mineral resources (Iron ore equivalent) kg 8.95E E+00 Global Warming (CO2 equivalent) kg 7.82E E E E E+00 Acidification (SO2 equivalent) kg 7.39E E E E E-02 Ozone Depletion (CFC-11 equivalent) kg Photochemical Oxidant kg 1.45E E E E E-02 Eutrophication (Phosphate equivalent) kg Renewable resources to Atmosphere to Soil system Exhaustible resources to Atmosphere to Water system resources Mineral resources to Water domain Use Disposition Recycle Effect

5 Form 3(F-03s-02) Document control no. Product vendor EcoLEaf registration no. Product data sheet Input data and parameters for LCA F-03s-02 PCR name Product type LCA/LCIA in units of: Product weight (kg) Package (kg) 0 Weight total (kg) Product information (per unit): parts etc. by material and by process/assembly method Breakdown of primary materials Math breakdown of parts, which need to apply Processing / Assembly Base Units (Parts B, C) name Weight (kg) name Weight (kg) Process name Weight (kg) Process name Weight (kg) New Aluminum bullion 7.39E-01 :Aluminum (kg) Reproduction Aluminum bullion 7.45E-02 Photosensitive Resin 1.10E-03 Total 0.00E E Production site information (per unit): and discharge/emission for production/processing/assembly within the site. SOx and NOx should be indicated in SO 2, NO 2 equivalent. 3. stage information (per unit): means, distance, loading ratio, consumptions and emissions/discharges. 4. Use stage (per unit): use condition (mode, term) including active mode, standby mode and maintenance. 4.1 Product and accessories subject to this analysis 4.2 Disposition/Recycle information on consumables and replacement parts 5. Disposition/Recycle stage information (per product): process method and scenarios 6. Others Electricity (kwh) 6.14E-02 Means of transportation Conditions Atmosphere CO2 2.93E-02 Mass(kg) Distance km) Loading Ratio(%w) Load(kg km) 4.50E-01 Sodium hydrate (kg) Natural rubber (kg) 2.00E E E-01 Electricity (kwh) Process Recycle:to Aluminum bullion (kg) Furnace LNG (kg) Furnace LPG (kg) Methanol(CH3OH) (kg) 2.95E E E-02 Atmosphere VOC 1.25E E E E+02 Deduction New Aluminum bullion (kg) Process Incineration: Industrial waste (kg) Sulfuric acid (kg) 6.85E-02 Sodium hydrate (kg) Heavy oil as fuel (kg) Condition 1.12E E E+01