Reliable Design Frank Federico, RPh
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1 This presenter has nothing to disclose. Reliable Design Frank Federico, RPh 25 February 2015
2
3 Human Error is Normal
4 Stuck
5 Think of a Process You Believe is Reliable Name the process Define what you mean by reliable What do you think makes the process reliable?
6 Examples of Reliable Processes Airline industry Automobiles Starbucks Nuclear Submarines Charles Hotel Others..
7 Levels of Reliability The reliability of your process or system is directly related to: The number of steps in the process How messy your process or system is How much you know about the process or system Your ability to have some degree of control over all the steps in the process or system Kevin Rooney MD
8 What Makes Processes Reliable? Deliberate design All focus on reliability Testing-testing-testing Measurement-measurement-measurement
9 Why Are Processes Not Reliable? Individual Autonomy Focus on benchmark performance Over-reliance on training, vigilance and hard work Expecting that a policy will result in improved reliability
10 The Reliability Design Strategy 1. Prevent initial failure using a clear definition of what you are trying to improve (intent) through simplification and standardization 2. Identify defects (using redundancy/back-up plans/contingencies) and correct/mitigate 3. Measure and communicate learning from defects back into the design process
11 IHI Reliable Design Methodology Start small- subset/segment of the population Visualize the steps in the process using a high-level flow diagram Identify the defects in each step Lead with the change concepts of simplification and standardization Develop a back-up plan or redundancy Test-test-test sure-measure-measure
12 Start Small Experience tells us that not all situations are the same One standardized process will not work for all Design a process to deliver reliable care for a group that is easiest to work with Learn from that group and spread to others
13 Selecting a Subset/Segment Easy to identify Willing participants Can learn how to design for other subsets High enough volume to be able to test daily or every other day If we cannot make our process reliable for this group, what are our chances with other groups?
14 Subset for the Ventilator Care Bundle Patients in ICU-9 Dr. Smith s patients Patients on the South side of the ICU Medical ICU with two willing doctors
15 Segment Small Test of Change Population
16 Visualize the Steps High level flow diagram 3 to 5 Steps-keep it simple Identify defects Is there a cascade? Which is the biggest defect? Identify what you will fix
17 From Patient to Process Understand Patient experience What matters to me Develop Always Event(s) From Intention to Reliable Performance Plan Define Work Process (simplify and standardize) Define Defects and How to Mitigate Do the Work Do Big Picture: Link between Always Events and Reliable Process Performance Integrate Always Event(s) into Work Process(es) Measure and Communicate Study/Act
18 Example of High Level Diagram Patient identified Vaccine Prescribed Vaccine Administered Documented Communicated with Primary Care Fail to Identify Patient
19 Example: Ventilator Care Bundle Set Up Segment: Medical ICU With 2 Willing Doctors Patient placed on ventilator Elements of the bundle ordered Elements of the bundle accomplished Patient removed from ventilator Of the elements of the bundle, the head of the bed elevation is most commonly not accomplished Our aim achieve a 95% or better reliability at keeping the head of the bed elevated
20 What is your goal? At least 95% reliability for the process Why not 100%? Process must be capable and reliable Process must be linked to outcome
21 Will Patients Be Harmed? 21 Focus on non catastrophic processes If process fails, patient will not be harmed within next few hours
22 Tool: Ask Why Five Times Curiosity! To help you understand the underlying reasons for the defects Why? Are we not completing this step? Why? Why? Why? Why?
23 23
24 24
25 W o r k l o a d Improvement Effort New Workload Time
26 W o r k l o a d Improvement Effort New Workload Time
27 W o r k l o a d Time
28 Problem Solving First order Problem Solving Fix the problem you see Second order Problem Solving Solve the root of the problem
29 Step 1 29
30 Suggested focus Reduce harm from venous thromboembolism.. Link between aim -> driver diagram -> reliable work flow -> Model for Improvement -> measurement Action planning form: this is a method/tool to train staff/middle managers/leaders on how to improve
31 Getting Started 31 Select subset or segment of population Select process you want to make more reliable Develop a high level flow diagram Identify defects in each step Select which defect you will fix first State your reliability goal At least 95% reliable
32 Report Out Describe the subset of the population Describe process you want to make more reliable Describe your high level flow diagram Identify defects in each step Select which defect you will fix State your reliability goal At least 95% reliable
33 Step 2
34 How Do We Achieve Reliable Processes? Reduce variation (in order to reduce waste and increase value) Simplify and standardize processes Monitor over time If I had to reduce my message for management to just a few words, I d say it all had to do with reducing variation. W. Edwards Deming
35 Change Concepts Simplification Are there Steps in your processes that can be eliminated? Standardization Best known process to achieve desired results But known today-may change with new knowledge or new context
36 Definition of standard work current best practice, standardized work forms the baseline for kaizen or continuous improvement. As the standard is improved, the new standard becomes the baseline for further improvements, and so on. Improving standardized work is a never-ending process.
37 Why Standardize? Makes it easier to fix a defect when one occurs Reduce variation Makes it easier to train Supports care we expect our patients receive Makes it easier to assess competency
38 How to Standardize Determine what you want to standardize and why Ask people who do the work to contribute ideas Steal ideas from others Test-test-test Measure-measure measure Do not be afraid of giving up an idea if it does not work
39 Standardize the Process Who What When Where How With what
40 Report Out Describe the process you want to make reliable Identify the segment List the steps Identify the defect you are trying to fix Describe the process you will use by answering: who, what, when, where, how, with what
41 Step 3
42 Why Develop a Back Up Plan? Very difficult to reach 100% each every time with only first step Allowing for 80% reliability in first step gives opportunity to design more freely You may achieve 95% or better with only first step-but is it sustainable? You will have a safeguard in place
43 Examples of Backup Plan CHF and pharmacist check Call to patient have after discharge Checkout after primary care visit Visual marker head of bed elevation
44 Back Up Plan Develop your backup plan Standardize the process Try to incorporate into existing work flow
45 Standardize the Process Who What When Where How With what
46 When to move to this step? Standardization step must beat least 80% reliable overtime Do not introduce backup plan if first step is not reliable
47 When will backup plan fail? 47 When it becomes the primary process When it never finds a defect in primary process When it becomes another function in our busy days
48 Measurement Needed to determine reliability of processes Sampling is useful Measurement alone does not result in improvement
49 Measurement of Step 1 Select 5 to 10 events daily Plot over time Display charts Easy to do Collected by people who do the work Backup plan becomes ours measurement when implemented
50 Measure for Step 2 Sample 5 to 10 opportunities after the backup has been completed
51 5 Charts/Day Run Chart
52 5 Charts/Day Run Chart
53 To Be Successful Leaders must insist that teams will focus and developing capable processes Teams will use an improvement method other than training and education, vigilance and hard work Teams will display and share data The project will have a reasonable time line Focus will be on processes that improve desired outcomes Teams will ask for help
54 How Many Segments No more than 4 or 5 Move on to next segment when first segment at least 95% reliable Customize as needed
55 How to Help Your Teams Start with segmentation, flow diagram and standardization Standardization must achieve at least 80% before moving on If reliability not Improving consider testing some other steps Use the following grids to coach teams
56 Key Questions To Analyze Testing and Implementation Key Question Is the connection between goals and process clear? Your Evaluation Is the design strategy primarily vigilance and hard work? Has some degree of segmentation been used to test the design? Is standard work with testing been part of the design? Is a design methodology being used? Are small tests of change being used in a rapid cycle? Is data collection rapid enough?
57 Key Questions To Analyze Spread Key Question Have you repeated the small test cycles as you spread from the initial site? Your Evaluation Is the process of spread dependent on one person? Has some degree of segmentation been used to spread? Has customization been allowed or encouraged? Is the same team who developed the pilot now responsible for spread? Have you shifted your focus from process reliability to outcomes too early?
58 Resources IHI white paper Word document Lots of practice
59 Take a moment to reflect on the action plans you are creating. What will you incorporate from this session into your action plan?
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