Else AB

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3 Production start: 2014 Segment: Retail Material handling category: Miniload storage with picking stations for order picking. Conveyor system for transport of cartons. EOL system for sorting of customer parcels. MHE: 12 miniload cranes with double deep racking and double handling, conveyor system and 8 picking stations for order picking. 2 Opening stations with multi function purpose. Sequencing conveyor loops. Host: BackOffice(XML via Database) Delivered system level: WCS++, (order picking system for automated area) Data: locations for storing of cartons.

4 Goods in and warehouse strategy: Pre annonced inbound orders from Host: SKU, Model, size, color Direct identification towards supplier label No decanting Label applicator for tracking-id Format control station (dimension ) Reject handling Palletizing to manual warehouse Optimized location allocation: abc-code, carton size, match code, double deep grouping of pairs Reoptimization

5 Goods out and picking strategy: Order booking PPF batching 1:1 cartons directly sent to shipping area Carton opening, sequencing, picking Multi-pick-from locations Confirmation via pick-to-display and touch screen ElseWare guide operator during pick process Focus on the support to end-customer ->>> Sequence of the picked item in a shipping carton!! The contents shall follow the Model, Color and Size rule. This means that an order for a Packing group, the Model shall be kept together, thereafter the Color. The sizes within a color can be picked in any order.

6 Carton opening and sequencing: Cartons are opened before reaching pick station Sequence buffers used for strict sequencing ElseWare guide operator at Open station ElseWare controls the sequence loops

7 Order picking: 10 sub orders picked in batch Guided by ElseWare Pick-to-display Touch screen Volume calculation Shipping carton with barcode

8 Dispatch, EOL: Shipping carton with barcode VAS Packing station (Document and closing) Sorting of cartons to outfeed lanes Cartons from ODD

9 ElseWare Information System: Visual manager (Layout overview) Services manger (Process overview) SQL Free Search (Report engine) KPI Dashboard

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11 Production start: Segment: Retail Material handling category: Highbay storage with picking stations for order picking. Pallet conveyor system for transport of pallets. Label applicator for RFID-label printout and apply. AGV system to serve transports in the automated highbay area, the manual operated warehouse zones and the dispatch area. Wrapping machines placed on conveyor for incoming pallets and for picked pallets. MHE: 10 pallet cranes with double deep racking, conveyor system and 4 picking stations for order picking. 6 AGV for pallet transport. Host: Heads (XML via File transfer) Delivered system level: WMS Data: pallet locations.

12 Goods in and warehouse strategy: Pre annonced pallets from Host: Mixed SKU, Package size handling, Model, size, color Pallet format control station Reject handling (and express picking) RFID, label applicator Article grouping towards match codes (to prepare sequencing at pick stations) Optimized location allocation: abc-code, height, match code, double deep grouping of pairs Reoptimization twice a day based on: orders no of pallets in each abc-zone

13 Goods out and picking strategy: Fullpallet management Order booking on packsize Multi-pick-from locations Pick-to-pallet on transfer car (moveable) Sequencing of orders to pick station Flexible choise for pick-from-target Fullpallet and reverse picking Confirmation via multiple touch screen solution ElseWare guide operator during pick process

14 Dispatch: Full pallets from store Picked pallets AGV transports

15 ElseWare Information System: Visual manager (Layout overview) Services manger (Process overview) SQL Free Search (Report engine) KPI Dashboard

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17 Production start: 2013 Segment: Food Material handling category: Commissioner storage for direct handling of cartons. Pallet conveyor system for transport of pallets. Splitex automatic depalletizer. Miniload conveyor system for handling of depalletized cartons of different sizes. Flow rack attached directly to the commissioners used for order picking. MHE: 1 TGW Splitex. 2 TGW commisioners with multi deep racking and multi load handling, conveyor system and flow rack lanes for order picking. Host: WM (Database communication) Delivered system level: WCS++, CMS (Commissioner Management System) Data: Flexible no of locations depending on carton size. 260 shelfs. 3-5 center lines * 7 cartons in deep. 160 Flow rack (for order picking)

18 Goods in and warehouse strategy: Pre advised replenish Pallets with cartons Format station for pallet check (reject), ground floor Automatic depalletizing with TGW Splitex Manual depalletizing for odd shaped pallets Carton queued on conveyors for efficient infeed to storage (mezzanine) Optimized location allocation split between commissioners, article pairing, height, flexible location management, up to 7 carton in deep

19 Order picking/dispatch: Pick order from host Order booking in ElseWare (CMS) CMS allocate orders to flow racks rules for optimized picking at flow racks load balance between commissioners Delivery time key for optimized picking Pilecode management Croupier algorithm

20 ElseWare Information System: Visual Manager (Layout overview) Visual Warehouse (Storage overview) Services manger (Process overview) SQL Free Search (Report engine)

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22 Production start: Segment: Food Material handling category: Miniload storage, shuttle storage, crate sorting and carrier building for sequential loading to truck. Main Tasks: Receive Primal meat to buffer cold storage and supply to production lines. Receive and handle 3 rd party products and self-produced products in retail buffer storage. Automatic order picking, advanced carrier building sorted by category and sequence loading to Truck according to route planning.

23 MHE: 2+6 miniload cranes, 1 pallet shuttle crane, 2 AGVs, 1 depalletizing robot, 2 de-stackers, 8 stack building robots, 2 carrier loading robots, Conveyor systems for pallets, palletainers and crates, 2 wrappers, 2 strappers. Host: SAP, COOP Road Show Delivered system level: WMS(MES)/WCS Data: 6 production lines crates delivered / day Truck departures / day Delivers up to 230 carriers / h

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25 Production start: Segment: Distribution centre (industry and retail) Material handling category: Highbay and miniload storage with order picking stations and processing stations, highbay storage for complete orders prepared for delivery. MHE: 4 single handling pallet cranes and 4 double deep/double handling miniload cranes supplying 11 picking stations and 3 processing stations, 1 double handling pallet crane supplying goods deliveries and goods reception buffer. Host: No connection to host. Delivered system level: WMS Data: 1500 order lines per 24hrs 60 tonnes of goods in and out per 24 hrs

26 Castor for Apoteket AB in Sweden Uppsala Mölnlycke, Gothenburg Malmö Lund Castor for Sjukehusapoteka Vest HF in Norway Bergen

27 Production start: 2003 Segment: Deliveries of medicines and pharmacy products ordered by hospitals Material handling category: Kardex shuttle and manual warehouse. Tornado shuttle and manual warehouse. Rowa automated storage. MHE: Warehouse management including saldo, inventory. Manual and automated picking and goods receiving. Hosts: Oracle EBS, PharmaPro Delivered system level: WMS Data: ~ manual and automated picks / day ~ 100 concurrent users

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29 Production start: Segment: Retail Material handling category: Highbay storage with picking stations for batch picking. Miniload storage with multi order picking stations. Sorter for outgoing deliveries. MHE: 23 pallet cranes, conveyor system and 8 picking stations for batch picking pallet locations. > 2000 cartons picked / hour. 16 miniload cranes with triple deep/triple handling, conveyor system and 20 work stations. Picking stations equipped with Pick-To-Display 30 active orders for each station tote locations. ~ 5000 pick / hour in miniload. Host: Raindance (XML via MSMQ) Delivered system level: 3 WCS Data: ~7000 m conveyor 39 cranes

30 Picking strategy: Batch picking from highbay stations to pick-tobelt Multi-orderpicking small items from miniload stations

31 Miniload picking.

32 Sorter system.

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34 Production start: 2004 Segment: Food Material handling category: Sorting facility with 8 picking robots. Floor storage with MultiPick storage system. MHE: 3 Id-stations for goods receiving from Hilton production, one id-station for receiving external goods. 8 robots for stack sorting. Two stackers for dolly stacking. Host: LS (file transfer) Delivered system level: WMS Data: 1600 dollies delivered / day 6000 stacks received / day

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36 Production start: 2009 Segment: Retail (Car spare parts) Material handling category: Miniload storage with picking facade and multi order pick stations + Kardex shuttle and manual warehouse. MHE: 5 miniload cranes with triple deep/triple handling, conveyor system and 5 pick stations equipped with Pick-To-Display, 3 Kardex shuttles connected to picking station. 8 facade picking zones. Host: Movex (XML - file transfer) Delivered system level: WMS+WCS Data: article numbers locations in manual area locations in Kardex shuttles locations in miniload cranes

37 Warehouse solution: Man-to-Goods pallet warehouse Manual picking (fork lifts) for large items and AA-(volume)-articles. Zone picking Picking from facade with automatic replenishment by miniload, small A-articles. Goods-to-Man Station picking from miniload and shuttle, small B- and C-articles.

38 Goods reception: Pre adviced from Host Registration of received goods Traceability Labeling of goods Reports to Host Boxing/Storage: 4 stations for miniload + fork lifts Empty totes, 2 heights Location management in Kardex shuttles Confirmation to Host

39 Order picking: Multi-orderpicking Traceability Labeling Confirmation to Host Miniload: 4 picking stations (multi pick-to-locations) Plastic tote target Pick-to-Display Syncronized with picking facade

40 Kardex picking: From miniload station 1, combined with miniload Plastic tote target Pick-to-Display

41 Picking facade: Automatic order start Plastic tote target Pick-to-Display

42 Manual warehouse: Terminal picking Managed by the mission menu Åkerströms TRUX

43 Packing and shipping: Consolidaition for small item Transport label Delivery note Staging area management Shipping

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45 Production start: 2010 Segment: Distribution center (books) Material handling category: OSR, shuttle based storage solution with high speed picking. MHE: 3 aisles with shuttles on each shelf level, conveyor system and end-of-line handling of picked goods, automatic order start locations. Host: Dynamics Axapta (XML via file transfer) Delivered system level: 2 WCS (OSR and EOL system) Data: 3400 books picked / hour at 2 picking stations.

46 Infeed stations Empty tote conveyors Registration of goods Compartments used : 1,2,4 Weight control

47 Picking Automatic order start Picking is performed to plastic totes Picking totes : 1,2,4

48 End of line Transport control of picked cartons Weight control Value added service Delivery note station Sort cartons into shutes depending on tour and delivery time

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50 Production start: 2013 Segment: Automotive Truck engines (Heat treatment of gear wheels) Material handling category: Pallet and rack storage. MHE: 1 pallet / rack crane with double deep (half pallets), conveyor system and 1 robot station for building and tearing charges for heat treatment. 288 locations for racks, 205 locations for full pallets or 410 locations for half pallets. Host: EHB-AS (XML-WebSphere MQ) Delivered system level: WCS + Sequencing module

51 Layout: Pallets in / out Racks in / out Robot station Crane

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