ASSEMBLY & PARTS MANUAL

Transcription

1 SCHMEISER TANDEM DISC ASSEMBLY & PARTS MANUAL pt. models: TSN, RTM, & RTH Pull Type models: PTM & PTH T. G. SCHMEISER CO., INC. P.O. BOX 0 FRESNO, CA -0 () - FAX () - VERSION. APRIL 00 COPYRIGHT 00 T.G.SCHMEISER CO., INC.

2 INTRODUCTION Your Schmeiser Tandem Disc is designed to give you many years of dependable service. This manual has been prepared to instruct you in the safe and efficient operation of this machine. Read and study it thoroughly. Follow all instructions carefully. Should your Tandem Disc require replacement parts, go to your Schmeiser dealer. Always order genuine Schmeiser replacement parts. It is important that you complete and send in your Warranty Card because it is not valid unless it is on file at Schmeiser. If you need information not contained in this manual, contact your Schmeiser dealer. This manual covers the following Schmeiser Tandem Disc models: TSN, RTM, RTH, PTM, and PTH. Use the table of contents as a guide to locate the proper information for your selected model. Space has been provided below for you to record the model number and serial number of your Schmeiser Tandem Disc. Be sure to bring this information with you to your dealer when ordering parts or attachments for your Tandem Disc. Thank you for buying a Schmeiser Tandem Disc. SERIAL NUMBER MODEL NUMBER DATE PURCHASED DEALER NAME SCHMEISER reserves the right to make improvements in design or changes in specification at any time without incurring any obligation to owners of equipment previously sold. Copyright 00. T. G. Schmeiser Co., Inc. All rights reserved. This manual, or parts thereof, may not be reproduced in any form without permission.

3 TABLE OF CONTENTS Introduction... Table of Contents.. Disc Models (covered in this manual)... Safety Sheet... TSN Main Frame Parts..... RTM Main Frame Parts... RTH Main Frame Parts..... PTM & PTH Main Frame Parts... PTM & PTH Leveling Spring Assembly... 0 Blade Gang Assembly Blade Gang Assembly.... Blade Gang Assembly.... Blade Gang Assembly... Disc Scraper Assembly.. Trunnion Bearing Assembly.. Blade Extension Diagram... Inside Blade Extension Assembly.. Outside Blade Extension Assembly... Limited Warranty.. 0

4 SCHMEISER TANDEM DISC MODELS TSN TANDEM SUPER NARROW RTM REVERSIBLE TANDEM MEDIUM RTH REVERSIBLE TANDEM HEAVY PTM PULL TYPE TANDEM MEDIUM WHEEL DISC PTH PULL TYPE TANDEM HEAVY WHEEL DISC

5 SAFETY The safe operation of any machinery is an important concern to farmers and manufactures. There are obvious and hidden potential hazards involved in the operation of this implement. Carefully read and follow all safety precautions before operation. Serious injury or death may occur unless care is taken to insure the safety of both the operator and any other persons in the area.. Never permit anyone to ride on or walk beside the implement when moving.. Never permit anyone to ride on tractor when implement is being moved.. Before starting machine, always check area around machine to verify that all personnel are clear.. Never connect hydraulic lines or operate any portion of the machine unless machine is hitched to tractor.. Do not operate hydraulic systems when hydraulic leaks are present.. Before transport or unhitching, always tie back hydraulic hoses.. Do not exceed 000 psi working pressure or 00 psi maximum pressure on hydraulic system.. When performing operating functions, never allow anyone to be near the implement or the tractor.. Do not enter tractor when tractor is moving. Avoid serious injury or death from contact with rotating tires. Enter and exit the tractor only when it is completely stopped. 0. Always operate machine in a careful, controlled manner.. Personnel operating and working with this machinery must not wear loose, dangling or unbuttoned clothing which could tangle in machinery.. Be sure of water, gas, sewer, or electric line locations before operating implement.. When in transport, use accessory lights and devices for adequate warning to operators of other vehicles.. Comply with all Federal, State and local laws when traveling on public roads.. Use Slow Moving Vehicle emblem for warning vehicles approaching from the rear.. When transporting, remember that the implement may be wider than your tractor and extreme care must be taken to allow for safe clearance.. Never allow inexperienced or untrained personnel to operate the implement or tractor.. When using compressed air to clean implement, wear safety glasses.. Check all fasteners for tightness or damage before and after operation. Repair immediately if required. 0. Before transport, inspect lug bolts and tire inflation.. Store implement in a stable position. Insure that safety stands are extended and locked in place before detaching from tractor. Before unhitching, place chocks in fromt and behind all transport wheels to prevent rolling when unhitched and parked.. Always use two people to handle heavy, unwieldy components during assembly, installation, removal, or moving.

6 T. G. SCHMEISER CO., INC. TSN VINEYARD DISC SERIAL NUMBER: MODEL NUMBER: Old Part No. New Part No TSN-A000 Main Frame for " Units TSN-A000 Main Frame for " Units. TSN-B TSN-00B000L(R) Gang Top Plate Left and Right. TSN-T TSN-(00)T000L(R) Gang Frame (Specify Gang Location & Blade Q-ty). RTM-A- GPN-CA Category I & II Clevis Pull Pin. RT-C-0 GDP-00GPIN " Dia. Gang Frame Adjustment Pin. SD-H-0 GDP-00H00 Foot Attachment. SD-H-0 GDP-00H00 " x " Standard. SD-H-0 GDP-00H00 /" Dia. Middle Buster Pin Gang Assembly (see Gang Assembly Drawing) Qty. () - Fax () -

7 T. G. SCHMEISER CO., INC. RTM VINEYARD DISC SERIAL NUMBER: MODEL NUMBER: 0 Old Part No. New Part No.. RTM-A RTM-00A000 Reversable Three Point Hitch. RTM-A- RTM-00A0 /" x " Hitch Center Brace. RTM-A- GPN-00L " Dia. x " Hitch Lock Pin. RT-A- GPN-X0 " Dia. x -/" Brace Clevis Pin. RT-A- GPN-X0 " Dia. x " General Clevis Pin. RTM-A- GPN-CA Category I & II Clevis Pull Pin Main Frame. RT-C RTU-00C000 Reversable Gang Top Plate. RT-C-0 GDP-00GPIN " Dia. Gang Frame Adjustment Pin 0. RT-D RTU-(00)D000L(R) Reversable Gang Frame (Specify Gang Location & Blade Qty.). SD-G GDP-00G000 Gang Adjustment Rod (for to 0 Blade Units Only). SD-H-0 GDP-00H00 Foot Attachment. SD-H-0 GDP-00H00 " x " Standard. SD-H-0 GDP-00H00 /" Dia. Middle Buster Pin Gang Assembly (see Gang Assembly Drawing) () - Fax () - Qty.

8 T. G. SCHMEISER CO., INC. RTH VINEYARD DISC SERIAL NUMBER: MODEL NUMBER: 0 Old Part No. New Part No. Qty.. RTH-A RTH-00A000 Reversable Three Point Hitch. RTH-A- RTH-00A0 " x " Hitch Center Brace. RTH-A- GPN-0L " Dia. x " Hitch Lock Pin. RT-A- GPN-X0 " Dia. x -/" Brace Clevis Pin. RT-A- GPN-X0 " Dia. x " General Clevis Pin. RTH-A- GPN-CA0 Category II Clevis Pull Pin Main Frame. RT-C RTU-00C000 Reversable Gang Top Plate. RT-C-0 GDP-00GPIN " Dia. Gang Frame Adjustment Pin 0. RT-D RTU-(00)D000L(R) Reversable Gang Frame (Specify Gang Location & Blade Qty.). SD-G GDP-00G000 Gang Adjustment Rod (for to 0 Blade Units Only). SD-H-0 GDP-00H00 Foot Attachment. SD-H-0 GDP-00H00 " x " Standard. SD-H-0 GDP-00H00 /" Dia. Middle Buster Pin Gang Assembly (See Gang Assembly Drawing) () - Fax () -

9 T. G. SCHMEISER CO., INC. PT VINEYARD DISC SERIAL NUMBER: 0 MODEL NUMBER: 0 Old Part No. New Part No. Qty.. TB-J GWD-0SC General Clevis Hitch (for PTH units). TPP 0 GWD-00DC -/" Tongue Clevis (for PTM units). PT-A- GPN-A00 -/" X " Clevis Pin GJK-KTW0 000 lbs. Capacity Top Winding Jack Stand GHD-HHOLD Hydraulic Hose Line Support. PT-A PTU-00A000 Pull Frame. PT-Q GJK-RATCHJ 0" Ratchet. PTH-Q-0 PTH-00Q00 Pivot Link (for PTH units) PTM-Q-0 PTM-00Q00 Pivot Link (for PTM units). PT-Q(-) Leveling Adjustment Spring Assembly (See Assembly Drw) 0. XSC GHC-00SC " X " Stroke Control Cylinder. PT-Q PTU-00Q00 Lockout Bar Main Frame Gang Assembly (See Gang Assembly Drawing). PT-B- PTU-00B00 Tire Axle Bearing Housing Cap. PT-P PTU-(00)P000 Tire Axle Frame (Specify Size). PT-P- PTU-00P0 Tire Axle UHMW Bearing. PT-P- PTU-00P0 " Replaceable Wheel Spindle. SLL GHB-XSTD on Hub Assembly (Complete). SLL 0 GWT-LBH " on Wheel GWT-0. x Ply Tires (for PTH units) GWT-0. x Ply Tires (for PTM units). SD-G GDP-00G000 Gang Adjustment Rod (for to 0 Blade Units Only). SD-H-0 GDP-00H00 " X " Standard. SD-H-0 GDP-00H00 Foot Attachment. SD-H-0 GDP-00H00 /" Dia. Middle Buster Pin. RT-C-0 GDP-00GPIN " Dia. Gang Frame Adjustment Pin. PT-C PTU-00C000L(R) Gang Top Plate ( L.H. / R.H.). PT-D PTU-(00)D000L(R) Gang Frame (Specify Gang Location & Blade Quantity) () - Fax () -

10 T. G. SCHMEISER CO., INC. LEVELING SPRING ASSEMBLY Old Part No. New Part No. Qty.. PT-Q PTU-00Q00 Leveling Adjustment Bolt. PT-Q-0 PTU-00Q0 Trunnion Bushing. PT-Q PTU-00Q00 Spring Retainer Bushing. PT-Q PTU-00Q00 Spring Clevis. PT-Q PTU-00Q00 Spring Retainer Plate. PT-Q PTU-00Q00 Adjustment Bolt Trunnion. PT-Q PTU-00Q00 Adjustment Bolt Jam Nut. PT-Q GSR-CM00 -/" Compression Spring. PT-Q0 GPN-0X0R /" x -/" H.D. Roll Pin () - Fax () - 0

11 T. G. SCHMEISER CO., INC. BLADE GANG ASSEMBLY 0 Snap Ring Side Snap Ring Side NOTE: USE -/" SOCKET (00 TO 00 FT.POUNDS TORQUE REQUIRED) Old Part No. New Part No. Qty. / Gang. SD-A-0 GDP-SC0 -/" Spring End Collar. SD-A-0 GDP-FW0 -/" Heavy Flat Washer. SD-A-0 HXNUTSNC -/" N.C.Thread Slotted Nut. SD--TB GDP-TRB0 -/" Trunnion Bearing Assembly. SD-A-0 SSNC-0X0 /" x /" Set Screw. SD-A-0 GPN-0XC /" x " Usable Cotter Pin. SD-B-B GDP-BB000 -/" Blade Gang Axle. SD-B-0 GDP-00B00 -/" Gang Axle End Plate. TSN-DB-0 TSN-00D00 Concave Bearing Spacer Wldm 0. TSN-DB-0 TSN-00D0 Middle Bearing Spacer. TSN-DB-0 TSN-00D00 Convex Bearing Spacer Wldm Disc Blade: GDP-XDS mm x mm Disc Blade Smooth GDP-XDN mm x mm Disc Blade Notched () - Fax () -

12 T. G. SCHMEISER CO., INC. BLADE GANG ASSEMBLY 0 Snap Ring Side Snap Ring Side NOTE: USE -/" SOCKET (00 TO 00 FT.POUNDS TORQUE REQUIRED) 0 Old Part No. New Part No. Qty. / Gang. SD-A-0 GDP-SC0 -/" Spring End Collar. SD-A-0 GDP-FW0 -/" Heavy Flat Washer. SD-A-0 HXNUTSNC -/" N.C.Thread Slotted Nut. SD--TB GDP-TRB -/" Trunnion Bearing Assembly. SD-A-0 SSNC-0X0 /" x /" Set Screw. SD-A-0 GPN-0XC /" x " Usable Cotter Pin. SD-B-B GDP-BB000 -/" Blade Gang Axle. SD-B-0 GDP-00B00 -/" Gang Axle End Plate GDP-XDS(N) mm x mm Disc Blade Smooth (Notched) GDP-XDS(N) mm x mm Disc Blade Smooth (Notched) GDP-XDS(N) mm x mm Disc Blade Smooth (Notched) GDP-XDS(N) mm x mm Disc Blade Smooth (Notched) 0. SD-D-0 GDP-SHS -/" Short Half Spool. SD-D-0 GDP-LHS -/" Long Half Spool () - Fax () -

13 T. G. SCHMEISER CO., INC. BLADE GANG ASSEMBLY 0 Snap Ring Side Snap Ring Side NOTE: USE -/" SOCKET (00 TO 00 FT.POUNDS TORQUE REQUIRED) 0 Part No. New Part No. Qty. / Gang. SD-A-0 GDP-SC0 -/" Spring End Collar. SD-A-0 GDP-FW0 -/" Heavy Flat Washer. SD-A-0 HXNUTSNC -/" N.C.Thread Slotted Nut. SD--TB GDP-TRB -/" Trunnion Bearing Assembly. SD-A-0 SSNC-0X0 /" x /" Set Screw. SD-A-0 GPN-0XC /" x " Usable Cotter Pin. SD-B-B GDP-BB000 -/" Blade Gang Axle. SD-B-0 GDP-00B00 -/" Gang Axle End Plate. SD-C GDP-FS00 -/" Full Spool Wldm 0. SD-D-0 GDP-SHS -/" Short Half Spool.. SD-D GDP-LHS GDP-XDS(N) -/" Long Half Spool mm x mm Disc Blade Smooth (Notched) GDP-XDS(N) mm x mm Disc Blade Smooth (Notched) GDP-XDS(N) mm x mm Disc Blade Smooth (Notched) () - Fax () -

14 T. G. SCHMEISER CO., INC. BLADE GANG ASSEMBLY 0 Snap Ring Side Snap Ring Side NOTE: USE -/" SOCKET (00 TO 00 FT.POUNDS TORQUE REQUIRED) 0 Old Part No. New Part No. Qty. / Gang. SD-A-0 GDP-SC0 -/" Spring End Collar. SD-A-0 GDP-FW0 -/" Heavy Flat Washer. SD-A-0 HXNUTSNC -/" N.C.Thread Slotted Nut. SD--TB GDP-TRB -/" Trunnion Bearing Assembly. SD-A-0 SSNC-0X0 /" x /" Set Screw. SD-A-0 GPN-0XC /" x " Usable Cotter Pin. SD-B-B GDP-BB000 -/" Blade Gang Axle. SD-B-0 GDP-00B00 -/" Gang Axle End Plate. SD-C GDP-FS00 -/" Full Spool 0. SD-D-0 GDP-SHS -/" Short Half Spool. SD-D-0 GDP-LHS -/" Long Half Spool GDP-XDS(N) mm x mm Disc Blade Smooth (Notched) GDP-XDS(N) mm x mm Disc Blade Smooth (Notched) GDP-XDS(N) mm x mm Disc Blade Smooth (Notched) () - Fax () -

15 T. G. SCHMEISER CO., INC. DISC SCRAPER ASSEMBLY Gang Frame (Not Included) 0 0 Gang Assembly (Not Included) Old Part No. New Part No. Qty. / Kit. SDO-J GDP-00J00 Scraper Frame Cross Bar (specify blade qty.). SDO-J GDP-00J00 Scraper Frame Mounting Arm. SDO-J GDP-00J00 Mounting Arm Spacer. SDO-K GDP-00K00L Disc Scraper Arm LH Varies GDP-00K00R Disc Scraper Arm RH Varies. SDO-K GDP-00K00 Disc Scraper Varies. FHB0X00 CSNC0 /" x -/" Gr. Hex Bolt. FLP0X0 GPN-00LYN /" x -/" Lynch Pin. FUB00X000 UBNC0XS /" x " Square Bend U-Bolt per Scraper. FCB00X00 CBNC00 /" x -/" Gr. Carriege Bolt per Scraper 0. FLW00 LWASHER-0 /" Lock Washer per Scraper. FHN00 HXNUT-0NC /" Hex Nut per Scraper () - Fax () -

16 T. G. SCHMEISER CO., INC. TRUNNION BEARING ASSEMBLY Gang Frame Riser 0 Old Part No. New Part No. Qty. / Gang. SD--TB GDP-TRB0 -/" Trunnion Bearing Ass'y. SD-E GDP-00E000 Trunnion Bearing Bracket. SD-F GDP-00F000 Trunnion Bearing Wear Guard. SD-A-0 GMB-ZERK0 /" N.P.T. 0 Grease Zerk FWASHER- -/" Flat Washer z.p CSNC0 /" x " Gr. Hex Bolt z.p LWASHER- /" Lock Washer z.p HXNUT-NC /" Hex Nut z.p CSNC00 /" x -/" Gr. Hex Bolt z.p LWASHER-0 /" Lock Washer z.p HXNUT-0NC /" Hex Nut z.p. () - Fax () -

17 T. G. SCHMEISER CO., INC. TRUNNION BEARING ASSEMBLY - COMPLETE Part No. Qty. / Ass'y. GDP-TRB -/" Trunnion Bearing Insert. GDP-TRB -/" Trunnion Bearing Machined Housing. GDP-TRB -/" Trunnion Bearing Snap Ring. GDP-TRB -/" Trunnion Bearing Washer. GMB-ZERK0 /" NPT 0 Threaded Zerk Fitting. GDP-TRB0 -/" Trunnion Bearing Assembly Complete (includes all of the above items) () - Fax () -

18 T. G. SCHMEISER CO., INC. BLADE EXTENSION DIAGRAM FRONT -/" "Ø OUTSIDE FRONT INSIDE REAR OUTSIDE REAR INSIDE FRONT REAR -/" -/"Ø Part No. Qty.. DBEIF Disc Blade Extension Inside Front - Long. DBEOF Disc Blade Extension Outside Front - Short. DBEIR Disc Blade Extension Inside Rear - Short. DBEOR Disc Blade Extension Outside Rear - Long () - Fax () -

19 T. G. SCHMEISER CO., INC. INSIDE BLADE EXTENSION Gang Axle (Not Included) Spring End Collar (Not Included) -/" Slotted Nut (Not Included) /" x " Cotter Pin (Not Included) Note: Items "Not Included" are mounted on end of each disc gang axle. Old Part No. New Part No. Qty. / Set. SD-ib GDP-IBE000 Inside Blade Extension Disc Blade. SD-C-0 GDP-FS0 -/" Dia. End Plate. FFW FWASHER- -/" Flat Washer. FLW LWASHER- -/" Lock Washer. FJN HXNUTJNC -/" Jam Nut. FHB0X0 CSNC000 /" X -/" Gr. Hex Bolt. FLW0 LWASHER-0 /" Lock Washer. SDO-i-0 GDP-00I00 Blade Extension Mounting Plate () - Fax () -

20 T. G. SCHMEISER CO., INC. OUTSIDE BLADE EXTENSION Gang End Plate (Not Included) Old Part No. New Part No. Qty. / Set. SD-ia GDP-OBE000 Outside Blade Extension Disc Blade. SD-C-0 GDP-FS0 " Dia. End Plate. FFW FWASHER- -/" Flat Washer. FLW LWASHER- -/" Lock Washer. FJN HXNUTJNC -/" Jam Nut. FHB0X0 CSNC000 /" X -/" Gr. Hex Bolt. FLW0 LWASHER-0 /" Lock Washer () - Fax () - 0

21 T.G. SCHMEISER CO., INC. Limited Warranty Statement T. G. Schmeiser Co., Inc. warrants each new Schmeiser product to be free from defects in material and workmanship. This warranty is applicable only for the normal service life expectancy of the product or components, not to exceed twelve () consecutive months from the date of delivery of the new Schmeiser product to the original purchaser. Genuine T. G. Schmeiser Co., Inc. replacement parts and components will be warranted for 0 days from date of purchase, or the remainder of the original equipment warranty period, whichever is longer. Under no circumstances will it cover any merchandise or components thereof, which, in the opinion of the company, has been subjected to misuse, unauthorized modifications, alteration, an accident or if repairs have been made with parts other than those obtainable through T. G. Schmeiser Co., Inc. The Company in no way warrants engines, batteries, cylinders, tires or other trade accessories since these items are warranted separately by their respective manufacturer. Expendable components such as points, shanks, blades, rings, bearings, teeth, and the like are excluded from this warranty. Our obligation under this warranty shall be limited to repairing or replacing, free of charge to the original purchaser, any part that, in our judgment, shall show evidence of such defect, provided further that such part shall be returned within thirty (0) days from date of failure to T. G. Schmeiser Co., Inc., routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. This warranty shall not be interpreted to render T. G. Schmeiser Co., Inc. liable for injury or damages of any kind or nature to person or property. This warranty does not extend to the loss of crops, loss because of delay in harvesting, or any expense or loss incurred for labor, substitute machinery, rental or for any other reason. Except as set forth above, T. G. Schmeiser Co., Inc. shall have no obligation or liability of any kind on account of any of its equipment and shall not be liable for special or consequential damages. T. G. Schmeiser Co., Inc. makes no other warranty, expressed or implied, and, specifically, T. G. Schmeiser Co., Inc. disclaims any implied warranty or merchantability or fitness for a particular purpose. Some states or provinces do not permit limitations or exclusions of implied warranties or incidental or consequential damages, so the limitations or exclusion in this warranty may not apply. This warranty is subject to any existing conditions of supply, which may directly affect our ability to obtain materials or manufacture replacement parts. T. G. Schmeiser Co., Inc. reserves the right to make improvements in design or changes in specifications at any time, without incurring any obligation to owners of units previously sold. No one is authorized to alter, modify or enlarge this warranty nor the exclusion, limitations and reservations. WARRANTY VOID IF NOT REGISTERED WITHIN 0 DAYS OF PURCHASE DATE

22 Schmeiser Vineyard Disc Maintenance & Repair Record Date of Service or Repair Performed Parts Service Replaced

23 Notes

24 Notes