COMPLETE PROTECTIVE PACKAGING GUIDE

Transcription

1 COMPLETE PROTECTIVE PACKAGING GUIDE

2 THINK VERSATILITY. Our goal at Pregis is to provide customers with an assortment of high quality protective packaging products developed to fulfill a wide range of product protection needs. Our expert sales and customer service teams are available to help determine the proper protective packaging for your custom application. SUSTAINABILITY Pregis comprehensive waste-reduction strategy combines recycled content and down gauged materials with efficient transportation and logistics. CONTAINMENT Applications that require support and padding during transit, protective encapsulation and cushion support will be safe in one of the many containment solutions that Pregis has to offer. SURFACE PROTECTION For products with delicate finishes and surfaces that abrade, scratch or mark easily, Pregis offers a wide spectrum of protective films and wrapping materials that protect products from surface damage during storage and transport. CUSHIONING Pregis protective packaging options provide superb internal cushioning to prevent damage from shock and vibration. Our versatile range of cushioning products also provides protection from unavoidable motion and vibration between the packaging and its contents. VOID FILL Pregis offers a number of protective solutions designed to produce interior-fill materials for stock packaging components such as boxes. Our void-fill systems are fast, environmentally sensible and easy to use, preventing products from shifting during transport or handling. BLOCK AND BRACE Pregis blocking and bracing options position and restrict products within the interior of a secondary package to prevent them from unwanted movements. We offer customizable solutions that are cost effective and efficient to use.

3 FOAM-IN-PLACE SYSTEMS Whether the need is protective void fill, blocking and bracing, cushioning, or pre-molded pads, IntelliPack systems feature the most cost-effective and time-efficient foam-in-place packaging technology in the industry. IntelliPack SmartBAGGER foam-in-bag system Easy-to-replace sealing wires and edge seal arbors Long lasting mixing module Intuitive control panel Telemetry proactive preventative maintenance/remote monitoring Bar-coding dispense the optimal amount of foam packaging Ergonomic equipment design for ease of use and operator convenience Maxwell interface provides users a personalized experience and unlimited customization options IntelliPack SmartSHOT foam-in-place system Tapered dispenser Heated dispenser minimizes cold-shots, insulated handle stays cool Long lasting mixing module Telemetry proactive preventative maintenance/remote monitoring Bar-coding dispense the optimal amount of foam packaging Ergonomic equipment design for ease of use and operator convenience IntelliPack SmartSHOT Hybrid foam-in-place system Hybrid bag stand creates a hand-held/bagger machine all in one! Package a wide variety of products with one piece of equipment Telemetry proactive preventative maintenance/remote monitoring Bar-coding dispense the optimal amount of foam packaging Ergonomic equipment design for ease of use and operator convenience IntelliPack SmartMOLD premold Pregis will create and build custom molds for product/applications requiring precise and consistent cushion sizes

4 AIRSPEED INFLATABLE VOID FILL SYSTEMS AirSpeed Void Fill Film Multiple sizes and grades of market leading film Wider, true width film yields 10 20% more void fill than competitive films Excellent puncture resistance and sealability; non-abrasive surface Recyclable as category #4 (where accepted) EP-Flex Renew film contains recycled content and bio-additive to accelerate breakdown AirSpeed 5000 High Speed Machine Fast! Runs at 75 per minute Full functionality, yet quick to load and easy to operate Multiple film grades and pillow sizes maximize flexibility Low maintenance and outstanding reliability AirSpeed Axis Machine Produces AirSpeed HLX wrappable pillows and void fill pillows Ideal for high-volume distribution center operations and other locations that package products with varying height /weight profiles Allows users to easily switch pillow patterns quickly Minimizes training requirements train in just one machine AirSpeed SMART Machine Compact, with a flexible footprint Perfect for small or decentralized work stations Quiet, won t interfere with conversation or on-going business No training required. Just plug and go! AirSpeed FIT Machine Very compact, just 15 lbs Ideal for ship-from-store applications where space is at a premium Fits into tight spaces; can be mounted directly onto racking Worker ergonomics and space are maximized No training required. Just plug and go! AIRSPEED HYBRID VOID FILL AirSpeed HLX Hybrid Void Fill Produced using Pregis proven EP-Flex low density polyethylene film Multiple wrappable void fill patterns run on one machine Lightweight packaging material to reduce freight cost Proprietary resin blend provides maximum strength while minimizing the PE resin content Recyclable as a category #4 (where accepted) SUSTAINABILITY CONTAINMENT SURFACE PROTECTION CUSHIONING VOID FILL BLOCK AND BRACE

5 AIRSPEED INFLATABLE CUSHIONING SYSTEMS INFLATABLE DELIVERY SYSTEMS AirSpeed Hybrid Cushioning (HC) Film Multiple film choices to maximize performance: Standard, Performance, Performance Plus, HC Flex, Anti-Static and Renew High yield configurations provide reduced material consumption Recyclable as category #4 HC Renew film contains recycled content and bio-additive to accelerate breakdown AirSpeed HC Versa Machine Fast! Runs at 75 per minute Adjustable air pressure and multiple film sizes Easy to load and operate Lower total cost compared to other packaging materials HC AutoFlow dispenser separates cushions without tearing Multiple machine options provide operational flexibility AirSpeed HC Heavy Duty Pads Heavy duty cushioning properties provide outstanding protection from shock and vibration Space saver for shipping rooms, stores and repair centers Simple, one-step, on-demand process reduces labor and storage space Proprietary barrier film maximizes air retention; perfect for heavier items that are difficult to ship AirSpeed ChamberPak Cellular Cushioning Outstanding air retention, puncture resistance and cushioning One-step process reduces labor Saves warehouse and freight cubing space Custom designs available Recyclable as #7 mixed plastics (where accepted) Overhead delivery systems Work cell solutions Multi-platform delivery systems Custom configurations available

6 EASYPACK BY PREGIS PAPER PACKAGING MATERIAL All Easypack by Pregis paper is: 100% recycled. 100% recyclable. 100% biodegradable. Single Ply Void Fill Paper 30 and 45 lb Standard RC and Renew Renew has a green tint to promote its environmental appeal Soft on the hands, easier to tear and pack with than traditional kraft Fanfold and roll paper Single & Multi Ply Padded Paper 30, 45 & 55 lb Standard RC and white Ideal for blocking and bracing, wrapping, cushioning and coiling GeoPack Renew Paper Packaging Material Convenient, compact and easy to use 100% recyclable, including the box Made from renewable and compostable material that is non-petroleum based Perfect for small to medium volume shipping, shipping from stores and home-based businesses EASYPACK PACKSTATION Ergonomic design for operator comfort Single or double workstation options Easy access paper loading Adjustable height worktop and shelves Useful options for increased functionality Strong welded steel construction/hardwearing laminate worktops for long lasting performance SUSTAINABILITY CONTAINMENT SURFACE PROTECTION CUSHIONING VOID FILL BLOCK AND BRACE

7 EASYPACK BY PREGIS PAPER PACKAGING MACHINES Packmaster Series Single or 2 Ply System Ideal for heavy or valuable items in medium to large boxes Produces up to 35% more packs per minute Programmable pre-set paper lengths and quantities Converts multiple grade single or 2 ply paper Converts paper to 80 times its original volume Active foot switch control Ergonomic design with simple, user-friendly operation Packmaster Pro series runs single or multi-ply paper PackMate Series Single or 2 Ply System Ultra-strong cushions in smaller shipping boxes Programmable pre-set paper lengths and quantities Compact footprint frees up valuable space Perfect for multi-station packing operations Fast, convenient packaging on demand Automatic, semi-automatic or foot pedal operation Horizontal or custom configuration Packsolo Single Ply System Ultra-strong cushions used in medium to large boxes Converts paper up to 80 times its original volume Fast, convenient packaging on demand Automatic, semi-automatic or foot pedal operation Horizontal or custom configuration Quantum Series Single Ply Void Fill Systems User friendly loading and operation Power tear assist bladeless cutting mechanism keeps operators safe Fast, compact, lightweight and portable Ergonomic design is completely adjustable Available with fanfold or roll paper option Feed to length feature dispenses paper at varying lengths Optional multi-stack accessory to continuously feed machine

8 SG POLYMASK BY PREGIS PRODUCTS SG PolyMask is a leading manufacturer of adhesive coated temporary protection films, cohesive coated packaging materials and single face corrugated products. Our products protect goods through all the vigor of manufacturing, assembly, shipping and installation. TEMPORARY PROTECTION FILMS Pressure sensitive, water based adhesive systems Provides temporary surface protection for a wide range of product/surface types Protection from scratches, abrasion, dirt and contamination Clean and easy removal when the job is done Wide range of film types, thicknesses and converted options including custom coating and printing Surface Protection for Every Market SINGLE FACE CORRUGATED A, B, E, Wave and Jumbo Flute types available Various paper types, colors and weights available for ideal performance Standard or custom converted options available (width and lengths) 2-color printing and solid colors (flood printed colors) available Recyclable SUSTAINABILITY CONTAINMENT SURFACE PROTECTION CUSHIONING VOID FILL BLOCK AND BRACE

9 COHESIVE PACKAGING SOLUTIONS Surface Guard Cohesive Packaging Materials Most extensive line of materials for on-demand shipping & mailing: corrugated, linerboard, paper, film, poly/paper, bubble & foam Pressure sensitive material adheres only to itself to create strong, secure and lightweight packages Fast! Quickly produces self-encapsulated packages on demand Custom converted products available Can be utilized in machine or hand applications Automated Cohesive Systems Standard Cold-Seal or Hybrid Cold-Heat versions available Machines can be customized to print, insert, weigh, label and sort (many additional machine configurations and options available to fit your operation s needs) Fast! Package up to 35 packages per minute (2100/hour) with one operator at minimum Optimize your package size and reduce dimensional weight costs by creating random or fixed length packages Machine seals packaging material automatically around the item to completely encapsulate a product. Material only sticks to itself Versatile run any type of cohesive coated material together or interchangeably (paper, film, corrugated, bubble and foam) Easy to operate requires a minimum 80 psi & 120V electric Mailer Box Cohesive Shipper Edge profile creates box like structure Thick outer liner provides solid puncture resistance Easy open tear strip for improved customer experience Self-sealing attributes eliminate need for tape and void fill Easy set up for improved packaging speeds Recyclable

10 SHARP BY PREGIS PRODUCTS E-Z Bags Top packaging performance guaranteed Available on 10" and 14" rolls or fan folded in a box Manufactured with the highest grade resins We extrude, print, and convert all bags in-house Choose from HD Mailer, Xtreme Poly, General Purpose LDPE, Polypropylene, Non-Scratch, Anti-Static, and more Stretch Sleeves Polyethylene Sleeve Labels Exact snug fit on bottles Fits a wide variety of bottle sizes Special engineered film with "memory" that will not contaminate bottles Glue free, fume free application AUTOMATED BAGGING SYSTEMS Sharp Packaging Systems has been designing and manufacturing bagging systems for over thirty years. We focus on increasing efficiencies throughout the packaging and shipping process. All Sharp machines are engineered to maximize throughput and reliability, using off-the-shelf parts for easy maintenance. E-Z Bags feed through the machines, are labeled or addressed, then opened automatically. Simply insert the product, and then the bag is sealed. SX Table Top Continuous Roll Bagging System All electric design just plug in and use the SX anywhere Runs bags 2" to 11" wide and 4" to 32" long 4.3" wide color touchscreen with Allen-Bradley Micro850 PLC Prints unique, variable information on the first bag out MAX 12 and MAX 20 Continuous Roll Bagging Systems Sharp s E-Z Bags are opened, filled with product, then sealed Run bags up to 40" long and 12" or 20" wide, depending on model Technology advancements include HMI, a networkable touchscreen PC running Windows embedded plus an Allen-Bradley PLC Horizontal or vertical loading capabilities MAX 24 Continuous Bagging System Widest system in the industry - runs bags up to 24" wide and 30" long Packages exit with the label side up to facilitate sortation and scanning Includes arm mounted HMI, a networkable touchscreen PC running Windows embedded plus an Allen-Bradley PLC Relocatable emergency stop/reset button SUSTAINABILITY CONTAINMENT SURFACE PROTECTION CUSHIONING VOID FILL BLOCK AND BRACE

11 READY TO USE MAILERS Pregis mailer line offers an efficient, environmentally conscious alternative to corrugated shippers. Manufactured using less material than alternative packaging, mailers help to reduce storage and transportation related expenses. Consider padded and bubble-lined mailers for lightweight packaging with cushioning. Air-Kraft Bubble-Lined/Kraft Mailers Simple-to-stack, pack and close for better truck utilization, fuel savings and decreased environmental pollution Lightweight mailer uses less energy during its transport life cycle Armor-Lite Mailers Strong, durable poly-bag mailer provides optimum moisture, puncture and tear resistance, as well as cushioning protection Can be utilized to reduce overall weight and packaging dimensions, cutting shipping costs and reducing environmental footprint Gator-Pak Rigid Mailers Designed to protect products from bending and creasing with side impact protection Made with 100% recycled content and offers superior puncture resistance Gator-Pak Lite Mailers Manufactured from a lightweight chipboard as an economical alternative to Gator-Pak mailers Easy-to-load and close, and easy for the recipient to open Pad-Kraft 100% Paper Padded Mailers An environmentally preferable way to protect items during shipment An inexpensive protective packaging option with excellent cushioning properties for reliable containment Poly-Lite Mailers Three-layer film construction provides moisture and puncture resistance; exceptional tear and burst strength White outer layer enhances clean outer surface aesthetics, while the Silver-Shield opaque inner security layer keeps contents confidential Tuff-Kraft Natural Mailers Made with a heavy-duty 100% paper linerboard, which is recyclable in mixed paper recycling programs Double-glued bottom flap uses nontoxic adhesive and contains 50% post-consumer recycled paper

12 BUBBLE Pregis offers a full line of strong, flexible and lightweight air cushioning products to meet all your protective packaging needs. Our Astro-Bubble Green line provide cost-effective protection while minimizing the impact on the environment. Drop off a local recycling center. Astro-SupraBubble Coex Barrier Air Cushioning Thick center layer of co-extruded nylon provides superior strength for fragile or heavy products that have extended storage and shipping cycles Offers long-lasting air retention, vapor-barrier properties and maximum light-weight protection Astro-Cell Air Cushioning Keeps products of all shapes and sizes securely in place Cushioning qualities protect items from shock, vibration and abrasion Bubble transparency provides easy product identification Astro-Cell Plus barrier bubble, co-extruded with nylon, provides high performance protection Astro-Bubble Green Air Cushioning Made with 25% recycled content Easy-to-identify light green color Manufactured using reusable polyethylene resin Designed to provide puncture resistance, exceptional elongation and tensile strength Environmentally-sensible alternative Bubble-Out Bags Dispense air cushioned bags at point-of-use Feature self-seal closure Transparency provides easy product identification EZ Bubble-Out Bags-on-a-Roll dispense air cushioned bags at point-of-use Penguin Pack temperature controlled packaging Reflective properties act as a barrier to heat. Provides high level of light, solar radiation and UV protection Maintains desired temperature to support shelf-life goals and minimize the need for costly rush delivery methods Provides cushioning properties to prevent damage or movement during shipment Reduces freight cost and minimizes storage space Flexible material conforms around contents, reducing the surface area of the package Made from FDA compliant materials for indirect food contact SUSTAINABILITY CONTAINMENT SURFACE PROTECTION CUSHIONING VOID FILL BLOCK AND BRACE

13 SHEET FOAM Pregis line of sheet foam provides superior cushioning and surface protection during storage and transport. Our variety of options ensures the proper material for wrapping products with delicate finishes and surface protection needs. Astro-Foam Polyethylene Sheet Foam Provides high cushioning and compression strength and tear-resistance for repeated use Flexibility and resilience make it easy to use Sheets can be laminated to a number of substrates to meet specific application needs Anti-static, density, lamination and bag options provide appropriate protection for your product Astro-Foam Renew Polyethylene Sheet Foam Made with 15% recycled pre-consumer content High cushioning and compression strength, flexible and resilient Environmentally sensitive solution at no extra cost Bag options provide appropriate containment and protection for your product Astro-Sheeter and Astro-Sealer Systems Systems control waste and increase operational efficiency by providing automatic, pre-formed, pre-cut packaging material on demand Microfoam Polypropylene Sheet Foam High coefficient of friction to immobilize the product during transport Low density, lightweight (half the weight of polyethylene sheet foam) Photodegradable; recyclable as category 5 (where available) Thermal and vapor transmission properties Stability across a wide temperature range Outstanding breathability; mildew, moisture, fungus resistant Superior buoyancy characteristics

14 POLYPLANK ENGINEERED FOAM The PolyPlank family of closed cell polyethylene plank foam products provide customers with a variety of protective solutions designed to meet needs across multiple industries and markets PolyPlank products are manufactured to high-quality specifications: Clean, nonabrasive material properties provides superb surface protection no scratching or marring Maximum shock absorption and vibration dampening for excellent cushioning and blocking and bracing Uniform product with uncompromised dimensional stability is easy to fabricate into a wide range of shapes, forms and die-cuts Available in varying lengths, densities and thicknesses for precise protection for each application need Homogeneous LDPE (mono material facilitates recycling in the #4 waste stream) PolyPlank EXT Engineered Foam Plank Produced via an extrusion process which creates a uniform foam with excellent dimensional stability Cushions against repeated impacts and can be engineered with anticipated performance PolyPlank LAM Engineered Foam Plank PolyPlank is extruded in 1/2 thicknesses and laminated to create varied total thicknesses Laminated foam provides maximum cushioning, excellent dimensional stability and an economical foam plank PolyPlank Renew Engineered Foam Plank Made with a minimum of 60% post industrial content Sustainable solution with no extra cost PolyPlank Kase Foam Plank Closed cell polyethylene foam for high end, reusable storage and shipping cases Higher cell count significantly improves aesthetics and structural integrity, especially for designs with thin wall sections PolyPlank MDL Multi-Density Laminated Foam Patented design combines a thin-gauge, high-density PE top-skin with a high-performance, low-density PE foam base for a uniquely designed custom solution PolyPlank Plus Two-Step Protective Plank Foam Made by combining various substrates (foil, films, paper, nonwovens, scrim, etc) with thicker, multilayer foam to form a custom foam block Wide variety of substrates opens doors to innovative applications and new markets PolyPlank SFT Foam Plank Specially formulated to provide a softer polymer to reduce abrasion protecting Class A surfaces Die cuts and slices more easily than cross-linked foams and is generally more economical PolyPlank LEL Foam Plank Contains less than 10% LEL VOC meeting military and other low residual blowing agent specifications Provides the proper level of cushioning to protect against impact, vibrations and other potential hazards during the shipping SUSTAINABILITY CONTAINMENT SURFACE PROTECTION CUSHIONING VOID FILL BLOCK AND BRACE

15 SPECIALTY PRODUCTS ProFlex Profiles Able to conform to nearly any product contour Excellent resiliency, flexibility and shape memory Maximum shock absorption and vibration dampening Excellent cushioning, blocking and bracing Edge Foam Protectors Flexible L- or U-shape channels wrap snuggly around corners, edges and asymmetrical shapes Clean, nonabrasive material properties product provides superb surface protection High cushioning and compression strength minimizes shock and vibration during transport Form-it Customizable Foam Affordable, readily available standard inventory decreases custom fabrication and design costs Easy to use peel and stick application Rolled foam is available in multiple thickness and compression characteristics Rolls take up less inventory space than custom fabrications Centerfold Laminations Centerfold Lamination forms a large bag for cost effective, strong, resilient cushioning Furniture Guard polyethylene foam provides superior protection for any type of packaging, moving or storing opportunity Furniture Guard Plus provides a virtually tear proof foam/film lamination that addresses the needs of various applications from shrink-wrap to stand alone systems Furniture Guard and Furniture Guard Plus are lightweight and recyclable (where recycling is available) 3rd web bubble offers an extra layer of material strength for excellent surface protection and superior resistance to tears and punctures while providing increased visibility CushionPak Recycled Paper Cushioning Made from multiple layers of 100% recycled tissue paper sheets Ideal for surface protection, cushioning and void-fill Efficient design uses embossed or edge-line technique to secure tissue paper sheets together Panta-Pak Trays Industrial applications: Thermoformed from high strength film; molded cup shapes hold items in a secure package These molded trays require no tray set-up like cardboard trays The plastic tray is durable enough for reuse and return packing Produce applications: Trays help immobilize produce from peaches and pears to tomatoes As an ideal produce merchandiser, the color varieties enhance the visual appeal of produce Available in a wide range of shapes, sizes and colors

16 THINK PREGIS. For innovative protective packaging. At Pregis, our goal is to provide customers with a deep breadth of high quality, superior protective packaging solutions while remaining on the forefront of R&D and technology. We strive to continually bring new, innovative protective packaging offerings to the marketplace and are committed to promoting business practices that respect both the earth and the environment. THINK PREGIS THINK SUSTAINABILITY Pregis Corporation is a leading global provider of innovative protective packaging materials and systems. The company offers solutions for a wide variety of consumer and industrial market segments: AGRICULTURE/ PRODUCE AUTOMOTIVE BUILDING & CON- STRUCTION COMPUTERS & ELECTRONICS FULFILLMENT FURNITURE HEALTH & BEAU- TY INDUSTRIAL HOME & GARDEN MILITARY/GOV- ERNMENT MOVING & STOR- AGE TRANSPORTATION...AND MORE! Contact Pregis protective packaging solutions: Pregis LLC. All rights reserved. PPNA001 REV9/17