Directive. Packaging. Valid for all divisions and sites of ThyssenKrupp System Engineering. Langenhagen,

Transcription

1 Directive Packaging Valid for all divisions and sites of ThyssenKrupp Langenhagen, Natalie Wollschläger Preparation Axel Girzig, Matthias Wendels, D. Hünnemeier Checker Olaf Schnur Release Quality Management

2 Change information: The following table lists the previous versions and the current of the document as well as other supplements and changes. Date Name/divisions Site Description N. Wollschläger Langenhagen First edition

3 Contents ThyssenKrupp 1 Purpose and field of application Contact persons in charge General information General conditions Confidentiality Safety Working Hours Qualification of the employees Packaging jobs general Platforms Preparation of container transportation Boxes Packaging machines When packed parts are placed on top of each other Packaging transport systems Box packaging Container shipment Carton packaging Packaging aviation security Packaging jobs general requirements Lockweiler site Packaging of tools and equipment VCI method General Packaging of body parts General Packaging of air cargo Lockweiler site Air cargo (secured) Air cargo (unsecured) Packaging jobs for transmission test stands for transports to Asia Preparatory measures General regulations for packaging/preservation Packaging of boxes for conventional loading Packaging of the noise protection cabin Packaging of control cabinets and operator panel

4 ThyssenKrupp Contents 9.6 Packaging of cabinets Revision:

5 Purpose and field of application ThyssenKrupp 1 Purpose and field of application The packaging and shipping activities are to protect our products along the entire transport route To avoid damage to our products, conservatory measures and if applicable additional packaging options are to be used. This applies to mechanical, chemical and physical stress. Our own and legal requirements as well as customer-specific guidelines require that the following fundamentals be kept for packaging and shipping activities: - The package size and the packaging effort are restricted to the protection of the product - Filling materials are to be reduced to a minimum - If possible take reusable or recyclable packaging materials - Use oiled and waxed paper only with the consent of the customer - Use only preservative agents complying with IPPC and EG directives. Instructions for handling the packaging must be attached visibly and weather-proof on all sides of the product. Example: The pretreatment, spraying the bare metal parts with appropriate preservative agents is carried out by the client unless stated otherwise in the individual order. 5

6 ThyssenKrupp Contact persons in charge 2 Contact persons in charge The commissioned packaging company is responsible for the proper realization according to this directive and other specifications. The respective named specialist departments are available for support. The following contact persons for shipping logistics will be glad to help you at the respective sites anytime: Site Contact Telephone Lockweiler Heilbronn Hohenstein-Ernstthal Langenhagen Bremen Matthias Wendels Abuzer Tas Manja Georgi Constanze Hübner Kirsten Baumgart +49 (0)6871/ matthias.wendels@thyssenkrupp.com +49 (0)7131/ abuzer.tas@thyssenkrupp.com +49 (0)3723/ manja.georgi@thyssenkrupp.com +49 (0)511/ constanze.hueber@thyssenkrupp.com +49 (0)421/ kirsten.baumgart@thyssenkrupp.com 6 Revision:

7 General information ThyssenKrupp 3 General information 3.1 General conditions With the acceptance of the order, the contractor confirms that the services to be provided by him are defined in full. There are no ambiguities about the scope of tasks to be carried out within the contract. All specifications given in the text or on site do not release the contractor from his obligation to exercise due care and from his sole responsibility concerning the interpretation and execution according to the generally accepted rules and state-of-the-art technology. It is the contractor's obligation to gather information. Procurement is as a matter of course the contractor's business. For this purpose the contractor must carry out all technical agreements and clarifications with ThyssenKrupp. The results of these talks and clarifications are to be documented by the contractor and may be handed over only to ThyssenKrupp. ThyssenKrupp pledges to deliver necessary provisions, data and information such as they evolve according to the process of the project. With the award of the assigned scope of delivery to a specialized company, the latter assumes complete responsibility for the technology as well as the compliance with deadlines and costs. 3.2 Confidentiality The contractor is obliged to observe silence concerning all procedures and matters of the client and the end customer no matter how they come to be known to him. The drawings, technical and other documents made available to the contractor by ThyssenKrupp System Engineering are the property of the client and must not be reproduced, distributed commercially, used for advertising purposes or made available to third parties or companies without approval by the client. The documents may be made available only to those employees that are familiar with the subject matter of the contract, and these employees must be instructed accordingly. The contractor may use the documents obtained from the client only for fulfilling the contract. On request from the client, the contractor must return all documents made available to him. 3.3 Safety When carrying out the contract, the contractor is obliged to ensure strict compliance with the regulations for safeguarding the respective construction job, the accident prevention regulations and the occupational safety instructions for external companies. To prevent occupational accidents, the facilities, instructions and appropriate measures corresponding to the valid accident prevention regulations must be applied; also the respective generally accepted occupational safety and medical health regulations and the in-house regulations of the end customer must be observed. In so far as there are requirements resulting from other legal provisions, these requirements are unaffected by these regulations. On request, the contractor can prove at all times that all safety requirements are kept. Only devices and machines complying with the accident prevention and VDE regulations may be used for carrying out work at the construction sites. When entering and leaving the facility of the client and the end customer, the contractor and his employees must undergo the controls resulting from the work rules of the contractor and the end customer. The contractor is obliged to return identification cards issued by the contractor or the end customer when the respective employment contract is terminated. The costs for lost ID cards are borne by the contractor. 7

8 ThyssenKrupp General information In so far as they apply to the execution of the contract, the laws and ordinances of the Federal Republic of Germany apply, and in addition also the supplementary laws and ordinances for the place of performance of the end customer. The contractor must take out a sufficient liability insurance as well as an erection insurance and on request presents them to the client. If employees from several companies (client and external company) jointly work at a workplace or in a common working area and mutual endangerment is possible, then in addition a so-called coordinator must be named according to 6 BGV A1 (accident prevention regulations) "Basics of prevention". A similar demand also results from the Baustellenverordnung (construction site ordinance) 3, which requests a safety and health coordinator if employees from several employers work together. The labor protection act 8 "Cooperation of several employers" obliges the client and the external company (the employers) to cooperate for ensuring safety and health protection and to inform each other about the dangers of their respective jobs. However, this presupposes that the possible hazards have beforehand been determined in the framework of a risk assessment. In general the contractor must instruct his workers accordingly before the start of the work and must ensure that the relevant regulations are complied with. The obligations of the contractor include, even without request by the client, active coordination, risk analysis and realization of safety measures concerning occupational and health protection. Before starting his work, everyone working for the contractor must confirm in writing to have taken notice of and understood the safety rules and must pledge to comply with them. Starting work without prior confirmation is strictly forbidden. Depending on the job definition, hazards may arise for employees of the client and those of the external company. It is therefore important that these possible hazards be determined jointly by the person(s) in charge or his coordinator at the client and the person(s) in charge at the external company. This risk assessment should be carried out during an on-site meeting. The determination of possible hazards as well as the specification of protective measures is documented with the form "Risk assessment external companies" (FB3620). 3.4 Working Hours The contractor must see to it that in case of extra, late, night, Sunday and holiday work all legal and in-plant notifications are carried out in due time. The periods for providing services at the construction site must be coordinated with the construction site manager from ThyssenKrupp. 8 Revision:

9 General information ThyssenKrupp 3.5 Qualification of the employees To ensure a quick packaging process, ThyssenKrupp has the right to reject personnel from the contractor for the following reasons: Insufficient qualification Insufficient performance Negative influence on the work ethic And for other important reasons The costs arising from this are borne by the contractor. On request, the contractor must be able to provide proof of the qualification of the individual employees. 9

10 ThyssenKrupp Packaging jobs general Platforms 4 Packaging jobs general 4.1 Platforms The most advisable and efficient way to ship machines and larger package units is via platforms. (Exceptions see chapter 9 Packaging jobs for transmission test stands for transports to Asia ) The dimensions depend on the type of shipment. The width of each platform is as a matter of principle 223 cm. We distinguish 3 lengths: cm: 2 Platforms fit into a 20 container or 4 into a 40 container cm: 3 Platforms fit into a 40 container cm: 2 Platforms fit into a 40 container or 1 into a 20 container Preparation of container transportation For the transport via container, one skid is implemented on each side Steel loops for dragging the platform out of the container 4.2 Boxes Small parts, single subassemblies and bulk goods are most conveniently shipped in boxes. 10 Revision:

11 Packaging jobs general Packaging machines ThyssenKrupp 6 box sizes are used: Size L W H A Weight cm 83 cm 60 cm 20 cm 50 kg cm 63 cm 60 cm 15 cm 30 kg cm 125 cm 122 cm 30 cm 120 kg cm 125 cm 123 cm 30 cm 105 kg cm 125 cm 60 cm 20 cm 77 kg cm 83 cm 123 cm 20 cm 87 kg For packed parts > 500 kg, reinforce the bottom with wooden bars 5 x 10 cm A frame made of boards 2 x 10 cm as nailing edge on the face 11

12 ThyssenKrupp Packaging jobs general Packaging machines 4.3 Packaging machines Requirements for the goods to be packed: Free from foreign residues Retention of proper oils/greases Dry (nor liquid residues/residual moisture, water, rain and the like) Free from sharp protruding parts and parts protruding into the packaging/encasement area Fix movable parts to the package goods by rigging, wedging or cushioning. Requirements for packaging: Ambient temperature and that of the package goods is similar No influence from atmospheric impurities and air with high relative humidity respectively No change in temperature > 5 C during packaging Requirements for packaging: The film is to form a closed space, no open packing! Make sure that water cannot enter The parts to be protected must not come into contact with wood or other acid-containing materials. Film sealing by folding, tacking, welding Requirements for the packaging material wood: Residual moisture % Free from mold fungi and impurities Wood must be treated according to ISPM 15 Stable nailing, stable connecting elements No nails or other parts freely protruding into the environment Fastening elements Use only wood approved for packaging. (No impregnated wood, no tropical wood or wood with bark residues) 12 Revision:

13 Packaging jobs general Packaging machines ThyssenKrupp Provision of the platform with support beams put on The machine is put on. The positions of the support beams are marked. The holes for the fastening bolts and the pin bores for the support beams are drilled. 13

14 ThyssenKrupp Packaging jobs general Packaging machines VCI method The VCI (volatile corrosion inhibitors) are anticorrosive agents that have a marked vapor pressure already at relatively low temperatures and envelope the part to be protected in a complete and long-lasting protective gas. The VCI agents can be applied to the surface to be protected in the form of powder, oil, paper, foam or film. The corrosive media are not removed but made harmless by chemical interaction. Prerequisite for this is barring the external air by a barrier envelope that maintains the saturation vapor pressure over a longer period of time. Corners and edges covered with padding film After putting it on, the film is welded. (Leave an opening for sucking off the air!) Part of the air is sucked off to increase the saturation vapor pressure of the VCI gases. Subsequently the opening is welded shut. 14 Revision:

15 Packaging jobs general Packaging machines ThyssenKrupp When packed parts are placed on top of each other Stable base (substructure) with wooden beams 10 cm x 10 cm 15

16 ThyssenKrupp Packaging jobs general Packaging transport systems 4.4 Packaging transport systems Requirements for the goods to be packed: Free from foreign residues Retention of proper oils/greases Dry (nor liquid residues/residual moisture, water, rain and the like) Free from sharp protruding parts and parts protruding into the packaging/encasement area Fix movable parts to the package goods by rigging, wedging or cushioning. Requirements for packaging: Ambient temperature and that of the package goods is similar No influence from atmospheric impurities and air with high relative humidity respectively No change in temperature > 5 C during packaging Requirements for packaging: The film is to form a closed space, no open packing! Make sure that water cannot enter The parts to be protected must not come into contact with wood or other acid-containing materials. Film sealing by folding, tacking, welding Requirements for the packaging material wood: Residual moisture % Free from mold fungi and impurities Wood must be treated according to ISPM 15 Stable nailing, stable connecting elements No nails or other parts freely protruding into the environment Fastening elements Use only wood approved for packaging. (No impregnated wood, no tropical wood or wood with bark residues) 16 Revision:

17 Packaging jobs general Packaging transport systems ThyssenKrupp Rests 8 cm x 10 cm Sides 5 cm x 10 cm The collos for packaging the friction conveyors, transport system posts, protective grille and other bulky goods are squared timber racks. Careful stacking with wood in between layers 17

18 ThyssenKrupp Packaging jobs general Packaging transport systems The package goods are secured with struts and steel bands. If applicable protect the face with planks Provide the platform with support beams put on and outer wooden lining Line the platform with protective padding film before applying the VCI film Lay the VCI film The resting points for the packed parts are once more lined with padding film 18 Revision:

19 Packaging jobs general Packaging transport systems ThyssenKrupp Put on packed parts The individual packed parts are connected with each other Nail on outer wooden lining Finally an outer wooden lining Two plastic plates for protecting the VCI film A tape is attached to prevent the VCI film from sagging 19

20 ThyssenKrupp Packaging jobs general Packaging transport systems The corners and edges are covered with padding film. The individual packed parts are secured. VCI-impregnated PU flexible foam strips The VCI film is welded. (Leave an opening for sucking off the air!) To increase the saturation vapor pressure of the VCI film, part of the air is sucked off; then weld the opening shut. 20 Revision:

21 Packaging jobs general Box packaging ThyssenKrupp 4.5 Box packaging Requirements for the goods to be packed: Free from foreign residues Retention of proper oils/greases Dry (nor liquid residues/residual moisture, water, rain and the like) Free from sharp protruding parts and parts protruding into the packaging/encasement area Fix movable parts to the package goods by rigging, wedging or cushioning. Requirements for packaging: Ambient temperature and that of the package goods is similar No influence from atmospheric impurities and air with high relative humidity respectively No change in temperature > 5 C during packaging Requirements for packaging: The film is to form a closed space, no open packing! Make sure that water cannot enter The parts to be protected must not come into contact with wood or other acid-containing materials. Film sealing by folding, tacking, welding Requirements for the packaging material wood: Residual moisture % Free from mold fungi and impurities Wood must be treated according to ISPM 15 Stable nailing, stable connecting elements No nails or other parts freely protruding into the environment Fastening elements Use only wood approved for packaging. (No impregnated wood, no tropical wood or wood with bark residues) 21

22 ThyssenKrupp Packaging jobs general Box packaging The box is lined with VCI film. Preservation of the metal parts with VCI oil or WD40 Secure steel cables separately. Avoid contact between wood and metal since the metal corrodes due of the residual moisture in the wood. 22 Revision:

23 Packaging jobs general Box packaging ThyssenKrupp Wrap all wooden parts inside the VCI film that come into contact with metal in wax paper. Once the protective film is closed, the packed parts are secured with wooden struts. Close the box with a lid and secure with steel bands. Label the box with the appropriate stencil 23

24 ThyssenKrupp Packaging jobs general Container shipment 4.6 Container shipment Use fork lift with the necessary lifting force and long forks for container shipment Use a wedge to secure Earmark one skid on each side for support in the container (soft soap increases the slippage of the platform) 24 Revision:

25 Packaging jobs general Container shipment ThyssenKrupp Attach a steel loop for dragging the platform out of the container. The last platform does not need a steel loop since the fork lift can grab under the platform. Finally place a cross beam to secure the load. 25

26 ThyssenKrupp Packaging jobs general Carton packaging 4.7 Carton packaging Requirements for the goods to be packed: Free from foreign residues Retention of proper oils/greases Preserve if applicable The label must match the specifications in the packing list Requirements for packaging: Ambient temperature and that of the package goods is similar No change in temperature > 5 C during packaging Secure sensitive parts that are not break-proof with bubble wrap or plastic foam chips Secure sensitive parts against contact Check (visual check and number of parts) Requirements for packaging: Stability Choose appropriate packaging material (protection against external influences) Proper carton size Remove old labels or designations Label unequivocally (address label, delivery note pouch) Folding carton - standard assortment Folding carton - blanks 26 Revision:

27 Packaging jobs general Carton packaging ThyssenKrupp Folding carton for folders Filling material: bubble wrap, plastic foam chips Clamp the base For greater weights also clamp the lid! Close the package with adhesive tape A finished package - closed, with delivery note / invoice 27

28 ThyssenKrupp Packaging jobs general Packaging aviation security 4.8 Packaging aviation security Protection of the outer wrap against tampering: The cartons are protected with adhesive tape against manipulation The wooden boxes are closed according to HPE standard/din / VDI directive 2700 The plastic boxes are closed and strapped Thus it is ensured that any manipulation will recognizable at once. The packaging materials must be protected against unauthorized access and must be locked away especially during breaks and at the end of work There is no finishing. 28 Revision:

29 Packaging jobs general requirements Lockweiler site ThyssenKrupp 5 Packaging jobs general requirements 5.1 Lockweiler site Requirements for the goods to be packed: Free from foreign residues Retention of proper oils/greases Dry (nor liquid residues/residual moisture, water, rain and the like) Free from sharp protruding parts and parts protruding into the packaging/encasement area Fix movable parts to the package goods by rigging, wedging or cushioning. Requirements for packaging: Ambient temperature and that of the package goods is similar No influence from atmospheric impurities and air with high relative humidity respectively No change in temperature > 5 C during packaging Requirements for packaging: The film is to form a closed space, no open packing! Make sure that water cannot enter The parts to be protected must not come into contact with wood or other acid-containing materials. Film sealing by folding, tacking, welding Requirements for the packaging material wood: Residual moisture % Free from mold fungi and impurities Wood must be treated according to ISPM 15 Stable nailing, stable connecting elements No nails or other parts freely protruding into the environment Fastening elements Use only wood approved for packaging. (No impregnated wood, no tropical wood or wood with bark residues) 29

30 ThyssenKrupp Packaging of tools and equipment VCI method 6 Packaging of tools and equipment 6.1 VCI method The VCI (volatile corrosion inhibitors) are anticorrosive agents that have a marked vapor pressure already at relatively low temperatures and envelope the part to be protected in a complete and long-lasting protective gas. The VCI agents can be applied to the surface to be protected in the form of powder, oil, paper, foam or film. The corrosive media are not removed but made harmless by chemical interaction. Prerequisite for this is barring the external air by a barrier envelope within which the saturation vapor pressure is maintained over a longer period of time. Corners and edges are covered with padding film. After placing it, the film is welded shut (leave an opening for sucking off the air!); part of the air sucked off to increase the saturation vapor pressure of the VCI gases. Subsequently the opening is welded shut. 30 Revision:

31 Packaging of tools and equipment General ThyssenKrupp 6.2 General Screw tools and equipment to the base of the box using threaded rods Reinforce the interior of the boxes sufficiently with cross beams to avoid compression of the boxes by suspension. Provide boxes heavier than 10 t with angled stops at least 8-10 mm thick (lid and base) to prevent box damage from chains and ropes. Cover box lids with PVC film (laterally overlapping) and fasten to prevent rain from entering the box. 31

32 ThyssenKrupp Packaging of tools and equipment General 32 Revision:

33 Packaging of body parts General ThyssenKrupp 7 Packaging of body parts 7.1 General Outer parts must not come into contact with each other and must not rub or move use spacers and cushioning accordingly the position of parts within the box depends on the properties of the part (individually). Inner parts may be nested depends on the properties of the part (individually). 33

34 ThyssenKrupp Packaging of air cargo Lockweiler site Air cargo (secured) 8 Packaging of air cargo Lockweiler site 8.1 Air cargo (secured) Protection of the outer wrap against tampering: The wooden boxes are closed according to HPE standard/din / VDI directive 2700 The cartons are protected with adhesive tape against manipulation Thus it is ensured that any manipulation will recognizable at once. The packaging materials must be protected against unauthorized access and must be locked away especially before breaks and at the end of work. 8.2 Air cargo (unsecured) Larger packed parts that do not fit into the scanner or cannot be scanned (dark alarm). Screw on one side or the lid to ensure a check at the airport without having to break open and damage the box. 34 Revision:

35 Packaging jobs for transmission test stands for transports to Asia Preparatory measures ThyssenKrupp 9 Packaging jobs for transmission test stands for transports to Asia 9.1 Preparatory measures The return connections for the cooling water (e.g. for test stands) must be equipped with plastic plugs, in addition plastic bags must be put around and fixed with cable fasteners. For electrical cabinets, the C profiles on which the frequency converters are placed must be shored up. 35

36 ThyssenKrupp Packaging jobs for transmission test stands for transports to Asia General regulations for packaging/preservation 9.2 General regulations for packaging/preservation The preservation is to be effected according to the desiccant method. Aluminum compound film is to be used as barrier envelope (has a fourfold lower water vapor permeability than PE film). Preservation period: 12 months The following handling symbols must stringently be attached: Top Fragile package goods Protect against moisture Center of gravity Fasten here Engage forklift here Permissible temperature range 36 Revision:

37 Packaging jobs for transmission test stands for transports to Asia Packaging of boxes for conventional loading ThyssenKrupp 9.3 Packaging of boxes for conventional loading Example end-of-line test stand Place the test stand on the floor to mark the bores for the fastening bolts Drill the holes 37

38 ThyssenKrupp Packaging jobs for transmission test stands for transports to Asia Packaging of boxes for conventional loading Guide the bolts through the bottom of the box (4 screws M16) Put the rubber seal rings onto the bolts Line the bottom with PE film 38 Revision:

39 Packaging jobs for transmission test stands for transports to Asia Packaging of boxes for conventional loading ThyssenKrupp Line the bottom with prepared aluminum compound film Put the rubber seals on the bolts Line the bottom with PE film 39

40 ThyssenKrupp Packaging jobs for transmission test stands for transports to Asia Packaging of boxes for conventional loading Put the machine onto the bolts Fasten with nuts fixed by locknuts Pad the corners and exposed parts 40 Revision:

41 Packaging jobs for transmission test stands for transports to Asia Packaging of boxes for conventional loading ThyssenKrupp Attach desiccant bags (at least 24 kg) Note: The bags should be attached in the upper area of the package goods and should not come into contact with blank metal surfaces. Cover completely with a PE film 41

42 ThyssenKrupp Packaging jobs for transmission test stands for transports to Asia Packaging of boxes for conventional loading Put on the aluminum compound film hood and weld with the bottom film Suck off air for leak check, then seal the suction opening Cover completely with a textile tarpaulin Put on Akylux plates Cover completely with another textile tarpaulin Attach the box walls 42 Revision:

43 Packaging jobs for transmission test stands for transports to Asia Packaging of boxes for conventional loading ThyssenKrupp Insert the lid girders (squared timbers 12 cm x 14 cm) Put Akylux plates onto the lid girders Put a continuous PE film onto the Akylux plates Put on the lid (for manufacturing reasons tripartite) Seal the lid joints with silicone Attach a hood made of textile tarpaulin 43

44 ThyssenKrupp Packaging jobs for transmission test stands for transports to Asia Packaging of boxes for conventional loading Attach skid and edge protection angles and label the box 44 Revision:

45 Packaging jobs for transmission test stands for transports to Asia Packaging of the noise protection cabin ThyssenKrupp 9.4 Packaging of the noise protection cabin Frame parts for the noise protection cabin Line the bottom with foam and aluminum compound film, stack the package goods In so far as required separate parts by cushioned wooden battens Fix with polyester clamping strap (Cordstrap 2000 dn) Pad edges and exposed parts with foam film Attach desiccant bags (at least 12 kg) Put on the aluminum compound film hood, weld, suck off air and seal suction opening 45

46 ThyssenKrupp Packaging jobs for transmission test stands for transports to Asia Packaging of the noise protection cabin Cover with Akylux plates Cover with textile tarpaulin Mount box hood, attach marking and put on a textile tarpaulin hood 46 Revision:

47 Packaging jobs for transmission test stands for transports to Asia Packaging of the noise protection cabin ThyssenKrupp Wall elements for noise protection cabin Line the bottom with foam and aluminum compound film and stack the package goods In so far as required separate parts by cushioned wooden battens Fix with polyester clamping strap (Cordstrap 200 dn) Pad edges and exposed parts with foam film and attach desiccant bags (at least 12 kg) 47

48 ThyssenKrupp Packaging jobs for transmission test stands for transports to Asia Packaging of the noise protection cabin Put on the aluminum compound film hood, weld, suck off air and seal suction opening Cover with Akylux plates Mount box hood, attach marking and put on a textile tarpaulin hood 48 Revision:

49 Packaging jobs for transmission test stands for transports to Asia Packaging of control cabinets and operator panel ThyssenKrupp 9.5 Packaging of control cabinets and operator panel Line the bottom with foam and aluminum compound film and place the package goods Fix with polyester clamping strap (Cordstrap 200 dn) and pad edges and exposed parts with foam film 49

50 ThyssenKrupp Packaging jobs for transmission test stands for transports to Asia Packaging of control cabinets and operator panel Add desiccant bags (at least 12 kg) Put on the aluminum compound film hood, weld, suck off air and seal suction opening Cover with textile tarpaulin Mount box hood, attach marking and put on a textile tarpaulin hood 50 Revision:

51 Packaging jobs for transmission test stands for transports to Asia Packaging of cabinets ThyssenKrupp 9.6 Packaging of cabinets Line the bottom with PE film Line the bottom with aluminum compound film Line the bottom with PE film Put on cabinets Laterally attach squared timbers outside of the barrier envelope to protect against skidding Fasten the cabinets to each other using polyester clamping strap (Cordstrap 2000 dn) 51

52 ThyssenKrupp Packaging jobs for transmission test stands for transports to Asia Packaging of cabinets Fix the cabinets to the bottom of the box with polyester clamping strap (Cordstrap 2000 dn) Pad edges and exposed parts with foam film and attach desiccant bags (at least 20 kg) Put on the aluminum compound film hood, weld, suck off air and seal suction opening Cover with Akylux plates 52 Revision:

53 Packaging jobs for transmission test stands for transports to Asia Packaging of cabinets ThyssenKrupp Cover with textile tarpaulin Mount box hood, attach marking (center of gravity not at the center!) and put on a textile tarpaulin hood and skid-/edge protection angles 53

54 ThyssenKrupp Packaging jobs for transmission test stands for transports to Asia Packaging of cabinets 14.7 Packaging of the adaptation station Place the station on the bottom of the box and attach squared timbers to protect against skidding Line the bottom with foam film Line the bottom with aluminum compound film Line the bottom with foam film Mount the station on the bottom Fix with polyester clamping strap (Cordstrap 2000 dn) 54 Revision:

55 Packaging jobs for transmission test stands for transports to Asia Packaging of cabinets ThyssenKrupp Pad edges and exposed parts with foam film Attach desiccant bags (at least 20 kg) Put on the aluminum compound film hood, weld, suck off air and seal suction opening Cover with Akylux plates Cover with textile tarpaulin Put Akylux plates onto the lid timbers 55

56 ThyssenKrupp Packaging jobs for transmission test stands for transports to Asia Packaging of cabinets Mount box hood, attach marking and put on a textile tarpaulin hood 56 Revision:

57 Packaging jobs for transmission test stands for transports to Asia Packaging of cabinets ThyssenKrupp 14.8 Packaging of the adaptation station accessories Line the bottom with foam film Line the bottom with aluminum compound film Line the bottom with foam film Placement and fixing of the package goods In so far as required separate parts by cushioned wooden battens 57

58 ThyssenKrupp Packaging jobs for transmission test stands for transports to Asia Packaging of cabinets Pad edges and exposed parts with foam film Attach desiccant bags (at least 6 kg) Put on the aluminum compound film hood, weld, suck off air and seal suction opening Cover with textile tarpaulin 58 Revision:

59 Packaging jobs for transmission test stands for transports to Asia Packaging of cabinets ThyssenKrupp Mount box hood, attach marking and put on a textile tarpaulin hood 59

60 ThyssenKrupp Packaging jobs for transmission test stands for transports to Asia Packaging of cabinets 14.9 Packaging parts of transport system Line bottom with foam film, aluminum compound film and foam film, place and fix package goods, pad edges and exposed parts with foam film Attach desiccant bags (at least 8 kg), put on the aluminum compound film hood, weld, suck off air and seal suction opening Put on Akylux plates, mount the side walls and add pressure timbers to fix the package goods Mount box hood, attach marking and put on a textile tarpaulin hood 60 Revision: