Industriell digitalisering. Jan 2018
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1 Industriell digitalisering Jan 2018
2 Norwegian Crystals historikk Marked og strategi Industriell digitalisering Arctic Cluster Team Spørsmål 2
3 MODULE CELL WAFER INGOT & BLOCK SILICON Confidential & Proprietary Norwegian Crystals Overview Key facts PV Value Chain Hydro electric power Cooling water Crystallization experience Glomfjord ideal location Headquarter: Production: # employees: 88 Oslo, Norway Glomfjord, Norway Production facility, Glomfjord Labour cost, slicing tech Outsourced to Asia partners Revenue 2014: 2015: 2016: 2017E: US$11m US$26m US$28m US$40m US$80m US$180m HQ, Oslo CEO: Reidar Langmo 3
4 Core technology of NC is the growth of high quality silicon monocrystals Confidential & Proprietary High purity silicon feedstock A single crystalline ingot is pulled from the melt. Batch process Final product must be better than % pure High temperature (>1400⁰C) 4
5 Norwegian Crystals: Made from clean hydro power, on the arctic circle Confidential & Proprietary Page 5
6 Norwegian Crystals historikk Marked og strategi Industriell digitalisering Arctic Cluster Team Spørsmål 6
7 Norwegian Crystals Ideally Positioned Along the PV Value Chain Optimizing profitability by exploiting competitive advantages Confidential & Proprietary 2016 Value Chain Capacity SILICON Sufficient for 75 GW 46% + 22% 18% GCL 10% OCI 15% Wacker 32% Multi 82% + 15% 35% GCL 3% INGOT & WAFER GW 85% + 14% 46% Longi, 29% Zhonghuan Mono 1% CELL GW MODULE GW 31% + 26% 43% China Other Asia West Source: Bloomberg New Energy Finance, Feb
8 Confidential & Proprietary Norwegian Crystals - Production Advantages Electricity 1 Free Cooling Water 2 6 Scalability Triple Charge 3 5 Labour 4 Puller Efficiency 8
9 Norwegian Crystals Historikk Marked og strategi Industriell digitalisering Arctic Cluster Team Spørsmål 9
10
11 Hver enkelt ovn logger 105 signaler hvert 2 sekund 200 ovner vil generere signaler hvert 2 sekund Big data: Detektere/korrigere prosessendringer FACILITY PULLER AREA 66 CGS Czochralski pullers from PVA Tepla Confidential & Proprietary Page 11
12 Confidential & Proprietary R&D project: Implementing recharging Advantages: 3 ingots pr crucible Automated filling of charge Less degradation of furnace components 12
13 NorCryst 4.0: Next Generation Crystalline Silicon- Ingot Factory in Norway (Innovasjonsprosjekt i næringslivet BIA programmet i Norges forskningsråd) Norwegian Crystal NTNU SINTEF
14 Project summary The next generation Autonomous and Smart Silicon ingot/block factory, based on Industry 4.0 principles. The Smart Silicon-Ingot factory is defined as a digitized factory system in which autonomous and sustainable production takes place by gathering, exchanging and using information transparently anywhere, anytime with networked interactions between man, machine, materials. A world class innovation 14
15 Main and secondary objectives 1 Autonomous crystal puller Develop next generation control system which is able to significantly increase the autonomy and to intelligently self-optimize the production of each individual puller. 2 Robotized factory Design a minimum number of high-flexibility robot system concepts for handling a large variety of handling and logistics operations on the production floor.. 3 Digitalized production planning and control Develop a concept for digital integration from shop-floor to top-floor, incorporating lean production tools and concepts in the next generation planning and control systems, based on a digital twin of the factory and its elements from a production system and logistics perspective. 4 Flexible and dynamic factory design Develop a dynamic model for capacity scalability analysis in reconfigurable manufacturing systems 15
16 Develop a concept for digital integration from shop-floor to top-floor, incorporating lean production tools and concepts in the next generation planning and control systems, based on a digital twin of the factory and its elements from a production system and logistics perspective. Den digitale tvilling 16
17 Norwegian Crystals Historikk Marked og strategi Industriell digitalisering Arctic Cluster Team 17
18 Vi må møte morgendagen sammen
19 Breifjellet Confidential & Proprietary Page 19
20 Off piste skiing just outside the factory door Confidential & Proprietary Page 20
21 Gratulerer med offisiell åpning av Arctic Cluster Team!! Vi gleder oss til å se hva vi kan få til sammen, Takk for meg! Confidential & Proprietary
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