PCB 4.0 mit RFID So funkt(ioniert) Elektronikindustrie 4.0

Transcription

1 PCB 4.0 mit RFID So funkt(ioniert) Elektronikindustrie 4.0 Alexander M. Schmoldt 1

2 Ozzie 4.0 Die Zukunft ist ein Kind der Gegenwart (C.A. Tiedge) 2

3 Industrie 4.0 & CPS Industry 4.0 means the technical integration of Cyber Physical Systems (CPS) in production and logicstics as well as the integration of the Internet of Things (IoT) concept into industrial processes. This includes the resulting consequences for value creation, business models as well as related services and the organisation of work force. Source: Umsetzungsempfehlungen für das Zukunftsprojekt Industrie 4.0, Forschungsunion, acatech 2013 / ZVEI 3

4 Ozzie - CPS 4

5 Ozzie CPS - Traceability - Birth Certificate - Name - Owner - Vaccinations - Location 5

6 Added Value Creation 6

7 Cyber Physical System with RFID Cyber Physical System (CPS) RFID Contains information about: Real (physical) Virtual (digital data) - Mechanics (CAD) - Electronics (CAE) - Safety, Security - Maintenance - Location, Identity - Status - Data at object and in database is continuously expanding over the life cycle. Product Design Procduction Process Logistics & Lifetime Re-Pair Re-Use Re-Cycling 7

8 Products: Elektronicsindustry Variation of ID methods - Read Only Product Life Cycle/ Value Chain: - Miniaturization - Increased Density strong segmentation 8

9 Transformation to PCB 4.0 Supply Chain Management Traceability 3.0 Conventional PCB without RFID tag function 4.0 Smart PCB with RFID tag function Anti-Counterfeit Add MAGICSTRAP and the PCB will become a full RFID Tag! 9

10 makes a Product Smart & Connectable! Traceability Supply Chain Management Example! MAGICSTRAP inside! Anti-Counterfeit Portable RFID Reader Source Tagging: Communicate with the smart product over the whole value chain! 10

11 RFID Inside = Smart Value Add Value Add Processcontrol Transparency Traceability Anti-Grey Channel WEEE Recycling Anti-Counterfeit CRM 11

12 What is RFID??? Radio Frequency IDentification A batteryless RF technology (UHF@ Mhz) making objects smart (providing unique ID + some data) able to cover distances up to >5m similar to a barcode label/datamatrix, but much better: rewritable! works also without optical connection (e.g. through carton box, product housing) 12 12

13 What is RFID? Radio Frequency IDentification. Always a system consisting of 3 main elements Tag, RW&Antenna, Software A passive RFID tag is queried and it responds with it s ID and other data accordingly. Power and commands can be transferred with different frequencies (UHF [ MHz], HF [13.56MHz], LF [125 & 134.2kHz] leading to different properties of the system. Software RW Antenna Power & Commands Reader/Writer (RW) Serial Number (ID) / Data Tag Similar to a barcode label/datamatrix, but better: rewritable! works also without optical connection (e.g. through carton box) able to cover distances up to >5 10m Making objects smart: providing unique ID + some data/memory can be combined with sensor (e.g. Temperature, Humidity) No battery needed (energy harvesting) 13

14 UHF RFID: Scalable Communication Range Reader/Writer Output Power The communication range can be nicely fine tuned by the output power setting of the Reader/Writer... Antenna Characteristics...in combination with the selection of an antenna with appropriate characteristics. Controlled Communication Range from 1mm up to 5m

15 RFID Memory Segments (typ. example) Reserved Memory EPC Memory TID User Memory Access and Kill Password EPC Electronic Product Code Lock after Writing TID Tag Identifier (preprogrammed & locked) IC Manufacturer information, Unique serial number User data encoded (key needed) 64bit 256bit 96bit 2kbit 1515

16 How to put RFID on a PCB 1 Conventional Dipole Antenna MAGICSTRAP mounting position Dipole Antenna with wider area 2 PCB antenna with MAGICSTRAP 3 PCB ground MAGICSTRAP recognizes the PCB ground as a dipole antenna. 16

17 Maximum read range of LXMS21ACNP trap%20lxms21acnp_184%20preliminary%20datesheet% %20v02.ashx?la=en-us 17

18 Smart Product: Actual Example Product: Portable Gas Sensor Tightness Checker for regular heating systems check in private houses Courtesy of: Systronik S2600 Blue Line Series 18

19 Source Tagging: Smart PCB inside Mounting one more component instead of optical code (serial number) 19

20 Smart product: Read Ranges X Z Y 0.1m 1.4m Directivity 0.9m 1.2m Note: Read range is expected under 2w ERP condition from linear polarized antenna at 865MHz. 20

21 PLM with Smart Product R&D Production Logistics Distribution Point of Sales & Marketing After Market Recycling NOW! Near Future! - Traceability - Production Process control - Calibration process control - Logistics Traceability - Re-Calibration process control - Repair 21

22 Use Case: CISCO - Jabil - OEM for Networking Products - product development in US RFID Functions - EMS - Production in China (Shanghai) at 3 different EMS (contiuous expansion) 22

23 Use Case: CISCO - Jabil RFID = Real Time Location in Offshore EMS Production 23

24 Integration into SMT Line Data Data required by SMD processing Read write embedded or tagged RFID R = read from RFID chip W = write on RFID chip during processing step P = pass / F = fail B = Bottom / M = Middle / T = top confidential 24

25 Integration into SMT line - HW Unit Stencil printer Solder paste inspection SMD pick & place Automatic place inspection Reflow oven / vapor phase Automatic optical inspection Ele. & Funct. Testing and RF parameter 25

26 Integration into Assembly & Manufacturing Cells ERP Fertigungs-auftrag Plantafel Produktivitäts-cockpit RFID Auftragsverfolgung Mobile device paperless RFID Werksstückverfolgung Monitoring Losgröße 1 Arbeitsplatz RFID Werkzeugverfolgung Maschinendatenerfassung RFID Behälterverfolgung RFID Kanban RFID Materialflussverfolgung 26

27 Some New Kids on the Block Die Zukunft ist ein Kind der Gegenwart (C.A. Tiedge) 27

28 Embedding of RFID The MAGIC-PCB gets laterally milled, then the MAGICSTRAP is inserted and backfilled with epoxy. Communication ranges up to several meters! Product Lifecycle Management! For more information on embedding: Invisible Anti-Conterfeit! Nokia Networks Industrie 4.0 E2E concept based on embedded RFID 28

29 EEECI The Life Cycle Value Creation System EEECI Cloud 29

30 Transformation to PCB 4.X Supply Chain Management Traceability Shock Humidity MAGICSTRAP + Sensor + Digital IF Conventional PCB without RFID tag function Process Control Smart PCB with RFID tag function Temperature Smart PCB 4.X IoT ready - Sensor Function - Digital I/F to CPU/uC - User Memory Core element of Cyber Physical System! 30

31 Example for UHF RFID IC incl Serial IF UCODE I 2 C adds an I 2 C serial interface to traditional UHF RFID Enables bidirectional communications between electronics and the traditional RF interface RFID tag would typically be incorporated in the electronic PCB RFID I 2 C Electronic Device Bidirectional Communications 31

32 Example for UHF RFID IC incl Sensor & IF - Temp Sensor: -40 to +125 C - 2x ADC for external sensors - 9kbit usere memory - SPI I/F - RTC 32

33 RFID in the Thermal System 21 C 260 C 80 C RFID in PCB / Panel ID (Serial Number) Additional Info (PCB material...) RFID with Sensor in PCB / Panel ID (Serial Number) Temperature Time Stamp RFID in PCB / Panel ID Store process data 1) From Indirect to Direct Measurement 2) Oven adapts to information from RFID Sensor PCB Dr. H. Bell, P. Wild, M. Kley Page 33 Confidential information of Rehm Thermal Systems GmbH. Disclosure to third parties is prohibited. Copyright 2016 by Rehm Thermal Systems GmbH

34 Next steps towards reflow 4.0 1) Basic Feasibility Test >RW-Antenna usable in oven found (Locfield) >Communication test successful (metal!) 2) Communication Test (successful) >RFID embedded into PCB >Communication in most zones possible 2) Measurement Test >RFID Surface Mounted >RFID Embedded >Communication in all zones possible/? Dr. H. Bell, P. Wild, M. Kley Page 34 Confidential information of Rehm Thermal Systems GmbH. Disclosure to third parties is prohibited. Copyright 2016 by Rehm Thermal Systems GmbH

35 RFID Inside = Smart Value Add Value Add Processcontrol Transparency Anti-Grey Channel WEEE Recycling CRM Traceability Anti-Counterfeit 35

36 Active Consortiae RFID in der SMT Creating standard solutions in the EEE production lines Jointly working on standard solutions RFID Value Creators Providing RFID services & solutions for the electronics industry over the full life cycle of a product 36

37 And this is all just the beginning Thank You! 37