COMPANY PROFILE MARCH 2016 DONG SO METAL CO., LTD.

Transcription

1 COMPANY PROFILE MARCH 2016 DONG SO METAL CO., LTD.

2 CONTENTS 1. COMPANY INFORMATION 2. PRODUCTS 3. PRODUCT OVERVIEW 4. MAIN EQUIPMENT 5. INSPECTION EQUIPMENT 6. QUALITY ASSURANCE 1

3 1.-1 COMPANY INFORMATION GENERAL INFORMATION NAME DONG SO METAL CO., LTD. PRESIDENT Seoungboo Oh FOUNDATION July 2007 ADDRESS #23, Dalseong2cha 6-ro, Guji-myeon, Dalseong-gun, Daegu, , Rep. of Korea TEL NO ~2 FAX NO HOME PAGE In process LAND SPACE( m2 ) 3,304 E - MAIL dsm@dongsometal.com FLOOR SPACE( m2 ) 1,644 CAPITAL 1,000,000,000 COMPANY TYPE Joint Venture FOREIGN INVESTED COMPANY COMPANY SHOWA KINZOKU NATIONALITY JAPAN INVEST TYPE Equity Ownership Ownership rate 49% 2

4 1.-2 COMPANY INFORMATION COMPANY HISTORY Establishment of DONG SO METAL, Joint Venture with a Japan company Supply Collar for YAT (Yorozu Automotive Tennessee) Supply Collar for YMEX (Yorozu Mexico) Supply Collar for BAPM (Bridgestone APM Co., ) Supply Collar for RSM COLLAR & PIPE Supply Collar for DTR Korea Obtained ISO/TS (TUV NORD SAI GLOBAL) Supply Collar for YOROZU through SHOWA KINZOKU Supply Collar for TOKAI RUBBER through SHOWA KINZOKU Supply Collar for SHOWA KINZOKU (INDONESIA) Supply Collar for YAGM (Yorozu Mexico) Supply Collar for METAL NIFAST BRAZIL 3

5 1.-3 COMPANY INFORMATION ORGANIZATION CHART PRESIDENT EXPORT TEAM ADMINISTRAION TEAM PRODUCTION TEAM QUALITY ASSURANCE TEAM EMPLOYEE STATUS GENDER DIRECTOR ADMIN. FACTORY TOTAL REMARKS MALE FEMALE TOTAL

6 1.-4 COMPANY INFORMATION SALES & MAIN CUSTOMER Sales Main Customers (Unit: Million. KRW) Year Domestic 13.6% Domestic 1,180 1,450 1,315 1,007 1,513 2,321 Export 86.4% Export 5,389 10,557 6,801 8,581 12,352 14,687 Total 6,569 12,007 8,116 9,588 13,865 17,008 Domestic : DKA,DKS Export : YAT,YMEX,YAGM,BAPM,SHOWA,NIFAST 5

7 2.-1 PRODUCTS CUTTING / CHAMFERING PRODUCT 2. ASSEMBLY REAR SUSPENSION BUSH 6

8 2.-2 PRODUCTS PRESS PROCESSED PRODUCT(1) PRESS PROCESSED PRODUCT(2) : WRAPPED COLLAR 2. ASSEMBLY SUSPENSION BUSHING PRESS PROCESSED PRODUCT(3) : R- CUTTING (Saddle Cut) 7

9 2.-3 PRODUCTS PIPE FORMING & BENDING PRODUCT PIPE BENDING & BRAZING LEVELING PIPE & OIL PAN TUBE HEATER NIPPLE 2. ASSEMBLY AUTOMATIC TRANSMISSION FLUID WARMER OIL COOLER EGR COOLER 8

10 2.-4 PRODUCTS COLD FORMING PRODUCT(1) HALTER(HANGER) PRODUCT(2) PISTON PIN BRAKE PART HALTER INNER TUBE HOSE FITTING ABS PART 9

11 2.-5 PRODUCTS PIPE FLANGE PRODUCT EMBOSSING PIPE PRODUCT Embossing pipe for dustproof device of car CNC PRODUCT PIPE FORMING PRODUCT 10

12 2.-6 PRODUCTS BAR-COWL CROSS PRODUCT TRAILING ARM PRODUCT MUFFLER PIPE PRODUCT MBR PIPE PRODUCT 11

13 2.-7 PRODUCTS Aluminum Product Inner - Cutting Inner - CNC Outer Press 12

14 2.-8 PRODUCTS Aluminum Product 13

15 2.-9 PRODUCTS Aluminum Product INNER SLEEVE INNER SLEEVE STRAP/INSERT BRACKET OUTER PIPE VALVE BODY 14

16 3.-1 PRODUCT OVERVIEW PIPE BENDING PRODUCT SIMILAR BENDING PRODUCT 2. PROCESS FLOW Cutting Chamfering Forming Bending Brazing Inspection Packing Shipment 3. ASSEMBLY : Automatic Transmission Fluid Warmer 1) ROLE OF ATF WARMER ㅡ Role of raising the temperature of transmission oil through inpouring engine coolant ㅡ Improving fuel efficiency through reduction of friction in transmission 2. ASSEMBLY : Oil cooler, EGR(Exhaust Gas Recirculation) cooler 1) OIL COOLER 2) ATF WARMER SYSTEM 2) EGR COOLER 15

17 3.-2 PRODUCT OVERVIEW CUTTING / CHAMFERING PRODUCT PRESS PROCESSED PRODUCT (1) 2. PROCESS FLOW Cutting Chamfering Inspection Packing Shipment 3. ASSEMBLY : Rear suspension 2. PROCESS FLOW Cutting Chamfering Forming Piercing Slot-cutting Inspection Packing Shipment SIMILAR PRODUCTS SIMILAR PRODUCTS 16

18 3.-3 PRODUCT OVERVIEW PRESS PROCESSED PRODUCT (2) PRESS PROCESSED PRODUCT (3) : LAP COLLAR : R-CUTTING 2. PROCESS FLOW 2. PROCESS FLOW Blanking U-bending O-bending Restriking Inspection Packing Shipment Cutting Press R-cutting Grinding Inspection Packing Shipment 17

19 3.-4 PRODUCT OVERVIEW COLD FORMING PRODUCT(1) HALTER(HANGER) PRODUCT(2) 2. PROCESS FLOW Cold forming CNC(Computer Numerical Control) processing Heat treatment Surface treatment Ultrasonic cleaning Inspection Packing Shipment 2. PROCESS FLOW Cold forming Bending Cutting Inspection Packing Shipment SIMILAR PRODUCTS SIMILAR PRODUCTS 1. PISTON PIN 2. BRAKE PART * COLD FORMING PROCESS 3. ABS PART 4. HOSE FITTING 1st Upset 2 nd Forward extrusion 3 rd Backward extrusion 4 th Piercing 5 th Burnish 18

20 3.-5 PRODUCT OVERVIEW PIPE FLANGE PRODUCT EMBOSSING PIPE PRODUCT 2. PROCESS FLOW Cutting Chamfering Press(Flange) Inspection Packing Shipment 2. PROCESS FLOW Cutting Chamfering Press(Embossing) Inspection Packing Shipment CNC PRODUCT PIPE FORMING PRODUCT 2. PROCESS FLOW Cutting CNC 1 st CNC 2 nd Inspection Packing Shipment 2. PROCESS FLOW Cutting Chamfering Press(Forming) Tapping Inspection Packing Shipment 19

21 3.-6 PRODUCT OVERVIEW MUFFLER PIPE PRODUCT 2. PROCESS FLOW 20

22 4. MAIN EQUIPMENT MANUFACTURING EQUIPMENT NAME OF EQUIPMENT TYPE MODEL MADE BY Q TY Circular TK5C-70GL 津根精機製 (JAPAN) 3 PIPE CUTTING M/C Circular TK5C-100GL 津根精機製 (JAPAN) 1 Bite YSPR-085 ユウセイ精密機械 (KOREA) 1 CHAMFERING M/C SH50-100M/C 新和産業 (KOREA) 4 SH80-100M/C 新和産業 (KOREA) 2 OIL WASHER Rotating equipment SAERON HITECH(KOREA) 4 INSPECTION EQUIPMENT CL TECH 1 21

23 5.-1 INSPECTION EQUIPMENT INSPECTION EQUIPMENT CMM Hardness Gage Universal Testing Machine 22

24 5.-2 INSPECTION EQUIPMENT FLATTENING & FLARE TEST FLATTENING TEST FLARE TEST TEST METHODS TEST PHOTO TEST METHODS TEST PHOTO 23

25 6. QUALITY ASSURANCE Quality Certificate ISO/TS was acquired on 11 th JULY,