TECHNICAL OFFER FOR EAGLE 3015

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1 TECHNICAL OFFER FOR EAGLE W LASER CUTTING MACHINE Laser Asia Office: No. 29, A Wing, Jai Ganesh Samrajya, Bhosari, Pune , India Contact Person : Mr. Bala S. Sahane sales@laserasia.in, laserasia@yahoo.com Contact : Penta-Chutian Laser(Wuhan) CO., Ltd. 1 / 17

About Penta-Chutian Headquartered in Wuhan, Penta-Chutian is a JV company by EL.EN Group and Chutian Laser Group, the two leading manufacturers in Italian and Chinese laser industry respectively.

2 About Penta-Chutian Headquartered in Wuhan, Penta-Chutian is a JV company by EL.EN Group and Chutian Laser Group, the two leading manufacturers in Italian and Chinese laser industry respectively. Penta-Chutian s incorporation is purposed to provide the industry a high-quality laser solution with the high-power laser cutting machines. Who we are A ambitious laser cutting machine manufacturer that enjoys a leaping growth over the past 5 continuous years; The major exporter of high-power laser cutting machine in China; Provides the 1 st laser cutting equipment to China s Launch Vehicle industry; A professional laser cutting machine supplier for China s high-speed rail industry; The quality of Penta-Chutian's products is guaranteed by the state-of-the-art Italian technology, and the local integration procedure is also under the strict supervation by Italian engineers to ensure full compliance with European standards. Penta-Chutian s products stablity and cost-performance builts itself a popular reputation across industries; and its offices have been set up in most major Chinese cities to serve its fast growing market. A glance at Penta-Chutian Penta-Chutian Laser(Wuhan) CO., Ltd. 2 / 17

3 FIBER Serial Laser Cutting Machine EAGLE Technical data Table Travels: in (mm) X Axis 1500 Y Axis 3000 Z Axiz 120 Max. Speed: m/min 50 Max. Acceleration: 0.7G Static Accuracy (VDI 3441): mm ±0.03 Repeatability: mm ±0.01 Load Capacity: kg 500 Overall System Weight: kg Machining capability Material Mild Steel Stainless Steel Aluminum alloy Max. Thickness 8 mm 4 mm 2 mm Penta-Chutian Laser(Wuhan) CO., Ltd. 3 / 17

4 Why EAGLE : Imported European Fiber laser source with 1000W power Wide range of applications in metal processing, including: Mild Steel, Stainless Steel, Aluminum alloy, etc. Superior edge quality plus high cutting speed High precision driven box using World Leader-Top Quality Rack & Pinion Drive Technologies and Gearbox Advanced European dual processor CNC system for axial movement New AlfaControl operating software developed by Penta Chutian Italy Direct laser control with PWM (Pulse Width Modulation) Automatic Gas Assist System Windows Driven Control Software with Materials Parameters Database Advanced Metal Cutting Post Processor software (Alma, AutoCAD) Advantages Gantry Structure High Speed & High Acceleration Over 80% parts are imported Constant Improvements Italian Technology Penta-Chutian Laser(Wuhan) CO., Ltd. 4 / 17

Overview The Penta Chutian EAGLE is capable of cutting at very high speeds while simultaneously obtaining and maintaining excellent dimensional accuracy.

5 Overview The Penta Chutian EAGLE is capable of cutting at very high speeds while simultaneously obtaining and maintaining excellent dimensional accuracy. Server motor drives used can produce maximum acceleration rates that are not possible with traditional ball screws, or other common methods. The FIBER laser source permits processing with high quality, top performance, greatest productivity and lowest operating costs. This makes the EAGLE System the simplest, yet, most durable high performance system available on the market. The Penta Chutian EAGLE is a complete integrated system for the cutting and processing of various types of metal materials with medium thin thickness. Penta-Chutian Laser(Wuhan) CO., Ltd. 5 / 17

Maintenance Free Operation Modular Plug & Play Design Very Compact and Easy to Install Estimated Diode Lifetime>100,000hrs Integrated Coupler or Beam Switch FIBER Laser Lowest

6 Laser (El.En. Integrated with the machine) Excellent Beam Parameter Product (BPP) Constant BPP Over Entire Power Range Small Focus Over Large Working Distance Over 25% Wall-Plug Efficiency Maintenance Free Operation Modular Plug & Play Design Very Compact and Easy to Install Estimated Diode Lifetime>100,000hrs Integrated Coupler or Beam Switch FIBER Laser Lowest overall operating cost, as 30% of electrical efficiency can greatly reduce production cost With flexible transmitting system of fiber laser source, it very easy to integrate with robot arm and multi-dimension working pallets Substantial reduction in laser footprint, light weight as moving can be very easily Penta-Chutian Laser(Wuhan) CO., Ltd. 6 / 17

Standard Cutting Head Cutting head from FIBER MINI, USA is a simple, yet flexible, design that allows Laser Mech to optimize the processing head to the end user s Fiber Laser.

7 Standard Cutting Head Cutting head from FIBER MINI, USA is a simple, yet flexible, design that allows Laser Mech to optimize the processing head to the end user s Fiber Laser. The head is capable of cutting a wide range of materials. Fiber Mini RA delivers both user-friendly operation and reliable performance at an attractive price. Features Available with or without capative height sensing Temperature sensors protect optics and minimize the chance of overheating 10mm of lens movement to set focus Quick and easy access to the cover glass Flexible design to optimize spot size Smooth assist gas flow Compact, lightweight design Models available for most popular fiber connections Cutting head adopts flexible design, competent of collision-proof and automatic reset, which automatically stops cutting and flexibly diverges and resets when accidental collision occurs, and moreover pick up from the former point, making the whole cutting process free from effect. Penta-Chutian Laser(Wuhan) CO., Ltd. 7 / 17

8 Advanced CNC control Features The Penta Chutian EAGLE System is complete with is front-end software: Z32 Control System. This software has been developed within the Windows XP Professional It eliminates the possibility of memory overrun. Specifications 17" Color Touch screen TFT monitor 60 GB Hard Disk space for NC programs USB 2.0 port (for easy ISO file import) Ethernet TCP/IP RJ45 port Fast and Easy Touch screen interface to work easily and safely with the machine Automatic Z-axis calibration procedure User-friendly interface to control the system with text error messaging Programmable Cutting Gas Pressure Direct Laser Control System handling power modulation and pulsing features The critical motion system remains housed in a PC based real time machine control, so that the expected performance and reliability is maintained. The merging of the control and the Windows based PC is invisible to the operator. The control easily facilitates graphic, conversational and conventional ISO formats for manual data input programming. The built in cutting database assists inexperienced operators to choose optimal cutting parameters including advance head set table to cut small hole on thick material (about half of the material thickness). The system can also communicate with an off-line computer via Ethernet connection (cable and 2nd LAN board supplied by Penta Chutian-El.En). Penta-Chutian Laser(Wuhan) CO., Ltd. 8 / 17

Operation Software The AlfaControl has been specifically developed to fully exploit the new linear motor systems features, keeping the compatibility of any other Penta Chutian s product.

The updated Users Interface (UI) improves the simplicity and immediacy of day-by-day operations while facilitating the most complicated laser cutting scenarios.

9 Operation Software The AlfaControl has been specifically developed to fully exploit the new linear motor systems features, keeping the compatibility of any other Penta Chutian s product. The new software generation includes many innovations introduced during the recent years in the industrial laser-cutting field (fast piercing, fast cutting speed on thick material etc ). The updated Users Interface (UI) improves the simplicity and immediacy of day-by-day operations while facilitating the most complicated laser cutting scenarios. The software is now more intuitive and easier to manage. Among all the standard features of a CNC (Computer Numerical Controlled) dedicated to the laser cutting process, the AlfaControl offers a variety of enhancements and revolutionary solutions all aimed to speed up and simplify your laserjob always keeping the tooling quality and safety to the maximum level. Here are some of the more noteworthy features: Microsoft Windows XP Embedded as operative system with EWF (Enhanced Write Filter). The system is protected from accidental cancellation of the files of the system and/or from installation of non authorized software. Any updating of the operative system and/or the user interface program is made by a self-installing program issued by Penta Chutian. Additionally, a partition of the hard disk is specifically dedicated to saving data of the operator. Settings saving: the system is fitted with a memory device external to the PC that automatically and freely allows the operator the sensible data of the system, such as settings files and/or the cutting technological parameters. Using this innovation, together with Windows XPE EWF, the data is protected by any loss caused by accidental events. Job report: the system memorizes the daily job report; for any production cycle it memorizes the name of the Penta-Chutian Laser(Wuhan) CO., Ltd. 9 / 17

single processed files, the starting and the end (date and time) of the working process, the (inches) meters that have been cut and any data that could be useful to make an analysis of the efficiency

10 single processed files, the starting and the end (date and time) of the working process, the (inches) meters that have been cut and any data that could be useful to make an analysis of the efficiency of the system. Re-start of the job: in addition to the possibility of re-calling the last interrupted job, due for example to an electrical black out, the CNC is able to memorize the last 64 part-programs incorrectly unfinished. If there is the need to voluntarily give precedence to a more urgent job, the operator can re-launch the unfinished job later on. Pre-view function: allows a rapid full check out of the entire geometry of the sheet. It is able to indicate the dimensions of the bounding box, the length of the cutting path and more. A special function allows verification before starting the laser cutting if the sheet dimension is big enough to contain all the geometries. Remote diagnostic-assistance: available with Premium Service Pack Cutting technologies: fully integrated in the technological schedule. Cutting lines: up to 5 for each single technological schedule. Scheduling: the operator can input a limitless number of program schedules, separate from those provided by the system. N.U.R.B.S.: managing the curves up to the 4 grade in primitive format. ISO optimization function: this function automatically analyses the part-program minimizing the execution time. Advanced administration of the cutting head: it minimizes the risks of collisions of the cutting head during the idle movement, even keeping the maximum motion speed. I/O data: Ethernet (TCP/IP), WiFi and USB ports. Check CUT feature: the system can stop the machining process to have to examine the cut quality in fully safe conditions and then will restart quickly the job immediately. Automatic edge detection on metal sheets: this function automatically recognizes the metal sheet position and rotational/translation of the CNC axes origin to match the actual sheet position on the working table (therefore there is no need to manually move the sheet on the pallet, avoiding any unwanted scratches): typically ±0.02 inch (±0.5 mm) precision with good material edges. AlfaControl Operating Screen Penta-Chutian Laser(Wuhan) CO., Ltd. 10 / 17

Mainframe Structural Dynamic Design and Variate Analysis technology of Finite Element Method enable the base own outstanding dynamic and static features.

machine. All of these designs and processing make sure the excellent vibration resistance, rigidity and stability.

11 Mainframe Structural Dynamic Design and Variate Analysis technology of Finite Element Method enable the base own outstanding dynamic and static features. The frame-structure base is made with high quality steel plates by professional OEM partners through welding, secondary aging treatment and precision machining by large-scale gantry-structure milling machine. All of these designs and processing make sure the excellent vibration resistance, rigidity and stability. The gantry structure is designed from Aluminum and is extremely rigid; yet, lightweight to achieve and maintain high acceleration. The gantry is a monoblock cast by aluminum alloy, with less weight, smaller inertance and better vibration reducing. It is made through rough machining and late strict aging treatment and precision machining. Because the dynamic part is light, the inertance is small, moving speed is high and processing precision is high. Transmission is through rack and pinion. The gantry is installed on the support guide of the body of the machine tool. With directing guide and level guide on it, the gantry can achieve fast moving and feed motion through servo motor driving coaxial rack and pinion on either side. The work area is 3040mm in the Y axis direction and 1540 mm in the X axis. The pallet is 3060 by 1560, allowing the position of the clamps outside the working area. Penta-Chutian Laser(Wuhan) CO., Ltd. 11 / 17

Fume extraction: the pulse and filtered type of suction system will take off the wasted cutting assisting gas and smoke produced during the cut from the table, filtered and then released to the

12 Fume extraction: the pulse and filtered type of suction system will take off the wasted cutting assisting gas and smoke produced during the cut from the table, filtered and then released to the environments. Cooling water is maintained at ideal operating temperature via a chiller that assures correct cooling of the internal laser system. The chiller is equipped with dual line water services. The first is targeting the Laser. The second one is used for the external optics and cutting head lens: this feature eliminates the risk of condensation. Automatic Gas Assist System The EAGLE front end software is equipped with sophisticated control of the cutting service gas. In particular each gas pressure can be adjusted from 150 mbar to 6 Bar in the case of compressed air and oxygen, and from 150 mbar to 20 Bar in the case of nitrogen. All the information on service gas is specified in the Head Set tables and in the zone indicated by number 7 in Figure 1 showing the specifications currently programmed for service gas. These state the type of gas (air, oxygen etc ) and the required pressure. Furthermore, the effective gas pressure can be read, and this information is also displayed on screen; if the effective pressure reading then differs from the set value by more than a specified threshold, an alarm signal is then activated, i.e. the real pressure value changes from red to yellow. Servo motor, drivers and decelerator To ensure stability and precision, EAGLE CNC Laser Cutting Machine adopts servo motor made by ESTUN and decelerator made by ALF, USA. Europe software CAD/CAM system The PowerCut software package includes a standard Cad 2D license plus advance metal cutting features, such as Auto Nesting, Pre-Piercing, Auto lead in-out. It converts standard DWG and DXF files into FIBER ISO file. Penta-Chutian Laser(Wuhan) CO., Ltd. 12 / 17

13 Main parts of the system Sequence Number Name Amount Manufacturer & Brand Article1 Laser Source i 1000W laser source 1 unit EL.EN Group, Italy Article2 External Beam Path and Cutting Head i Cutting Head 1 piece FIBER MINI, USA ii High and Low Pressure Assisting Valve, Pneumatic component 2 set SMC, Japan Article3 i Main Frame Mechanical Flat Table and Parts 1 unit Penta Chutian Laser (Wuhan) CO, Ltd ii X, Y Axial Rack and Pinion I set Taiwan iii Guide 1 set BOSCH, Germany iv Accessories 1 set Penta Chutian Laser (Wuhan) CO, Ltd Article 4 CNC system and software i Z32 CNC System (including Control Software) 1set EL.EN Group, Italy ii Servo Motor and Drivers 3sets ESTUN iii Automatic Software CAD&CAM 1 set Europe iv Cutting Database 1 set EL.EN Group, Italy Article 5 Standard Auxiliary Systems ii Suction System 1set Domestic Match iii Dross collector 1set Penta Chutian Laser (Wuhan)CO, Ltd V Chiller 1 set Domestic Match Article 6 Options i Pallet Exchanger 1set Penta Chutian Laser (Wuhan) CO, Ltd ii Air Compressor and Dryer 1set Atlas Wuxi iii Stabilizer 1set Domestic Match Penta-Chutian Laser(Wuhan) CO., Ltd. 13 / 17

14 Working Conditions ITEMS CONTENTS 1 Electricity capacity: 60KVA 2 Requirements for the power supply: (recommend the stabilizer) (1)Output power: 380V (2)Stability of the tri-phase: +10% (3)Adjustability of the output voltage: <2% 3 Gas supply for the compressed air (Recommend are screw type compressor, tank, dryer and Oil-Water filters) (1)Capacity: 0.6 m 3 (2)Nominal pressure: 10 bar (3)Air purity: residual oil content of 0.03 ppm (4) Air flow rate: 1 L/min 5 Cutting material: The cutting material should be equal and flat, clean on the surface without paint and oxidation. The material has also to be suitable for the laser cutting process and to have a high standard quality. Penta-Chutian Laser(Wuhan) CO., Ltd. 14 / 17

15 Section 1: Training Advance training: Penta Chutian-El.En will provide up to five (5) days of training on machine operation and advanced training on software operation. This will be done at Penta Chutian facility in Wuhan, China, prior to shipment of the system. Living and travel expenses are not included. On-site training: the seller will provide up to 1 weeks of training on the machine operation, maintenance, laser operating, cutting parameters, graphics edition, common troubleshooting, etc. The on-site training includes up to 1 weeks of one seller s technician at the buyer's site, the visa, international ticket, meal and living expenses are covered by the buyer. Section 2: Warranty (A, B, C, D) Penta Chutian, warrants to the original purchaser of the system, that it shall be free of defects as follows: A.Warranty includes Labor and Parts for ONE (1) year / 2000 hours Drive Mechanisms Motors and Mag Tracks Bearings Way Strips Basic Structural Integrity of Positioner Other Mechanical Systems Laser Electrical / Electronic Systems B.Warranty does not include: Travel expenses to and from the customer site for purposes of warranty repair Shipping expenses for warranty/non-warranty replacement parts Optical elements (lenses, bending optics) Consumable items such as, but not limited to, nozzles, material support pins, crossbars, pallets and surface followers, etc. Damage to machine resulting from a collision or other misuse Damage caused by materials not recommended for Laser process Equipment must be regularly serviced in accordance with Penta Chutian-El.En. s machine documentation. If service work is required on a warranted Penta Chutian System, it must be performed by either: Penta Chutian-El.En. Service Technician Subcontractor provided by Penta Chutian-El.En. Service Technician, authorized by Penta Chutian-El.En., in writing and in advance of performance of the service work It is understood that Penta Chutian-El.En. has no control over the method in which a laser system is used and makes no warranties with regard to the use of the system for a specific purpose or product unless specifically agreed upon by an Penta-Chutian Laser(Wuhan) CO., Ltd. 15 / 17

16 authorized Penta Chutian-El.En. representative in writing, prior to the sale of the system. C.Warranty shall be null and void if: -Any revisions, adjustments or repairs are made to the warranted system without written permission from Penta Chutian-El.En. -Damage to the system, including: 1. Damage caused by fire, theft, windstorm, malicious acts, etc. 2. Damage to the system through misuse by the customer 3. Damage to the system through the use of a faulty or non-conforming utility or service such as electric power, gases, water or air 4. Failure to perform the recommended maintenance as outlined in the manual 5. Failure to notify Penta Chutian-El.En. with timely written notice of a defect or problem D. Warranty for Cutting Head from FIBER MINI: Terms of warranty for cutting head from FIBER MINI are directly transferred to the buyer of fiber laser cutting equipment from Penta-Chutian in accordance with same terms specified in the original contract with FIBER MINI Warranty: FIBER MINI shall guarantee that the goods are made of best materials, with first class workmanship, brand new unused and correspond in all respects with the quality, specifications and performance. FIBER MINI shall also guarantee that the goods when correctly mounted and properly operated and maintained, will give warranty period of 12 months and will always maintain the goods. Section 3: Spare Kits 1 ea. Ceramic kit 1 ea. Protection Mirror 10 ea. Nozzle 1 ea. Focus Mirror Section 4: Europe Power Cut The PowerCut software package includes a standard Cad 2D license plus advance metal cutting features, such as Auto Nesting, Pre-Piercing. It convert standard DWG and DXF files into PLUS ISO file. Section 5: Installation The supplier shall provide the demander with installation layout plan (including requirements for Civil engineering, water, electricity, use level of gas and piping.)within 15 days upon and from the date on which the business contract is Penta-Chutian Laser(Wuhan) CO., Ltd. 16 / 17

17 signed. Installation shall be carried out in user s factory and the user must prepare enough room, power supply, ventilating system and equipment for installation. Installation shall be taken charge of by extremely well trained engineer of the supplier. The supplier is responsible for installation of the equipment (including installation of the vent) and testing. The user should cover the layout, water pipe, gas pipe, electrical cables for the installation and should fully cooperation with our engineers, the job for connecting all the pipes and cables are covered by our engineer. The installation includes up to 3-5 days of 1 Penta Chutian technicians at the buyer's site, the visa, international ticket, meal and living expenses are covered by the buyer. Section 6:After-sale Service 1) Within warranty period, if any quality related defect occurs on the equipment, the buyer shall reply and provide maintenance instructions through phone or conduct on-sight service. In terms of on-sight service are demanded, on-sight service requires seller s technicians stay at buyer s site, therefore, the visa, international ticket, meal and living expenses are covered by the buyer. 2) Within warranty period, seller will be responsible for any damage caused by the quality problem of the equipment by free parts replacing and service. After warranty period expired, the seller s well trained service engineer shall provide phone service or conduct on-sight service. If replacement of the components is required, seller shall charge buyer on the replaced components with the fair market price; and buyer shall be responsible for any possible occurring expense to seller s service engineer such as visa, international ticket, meal and living expenses. Penta-Chutian Laser(Wuhan) CO., Ltd. 17 / 17

The laser efficiency. primapower.com. The Bend The Combi The Laser The Punch The System The Software

The laser efficiency. primapower.com. The Bend The Combi The Laser The Punch The System The Software primapower.com The laser efficiency The Bend The Combi The Laser The Punch The System The Software 104GB/Apr2012 Prima Industrie Group / Subject to changes without prior notice Innovative and reliable