CONROP, s.r.o. Hluèínská 93/7, Bolatice, Czech Republic Phone: Fax:
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2 CONROP, s.r.o. Hluèínská 93/7, Bolatice, Czech Republic Phone: Fax:
3 Who we are Conrop, s.r.o. was created by the merger with the company LANEX Packaging s.r.o. to Company history 1986: JUTA, s.p. start of production of bulk bags 1990/91: LANEX, a.s. creation of a separate legal entity under privatization 2001: LANEX, a.s. distribution divisions according to production program (SPJ1 Bulk bags) 2011: LANEX Packaging s.r.o. spin-off and creation of a separate legal entity Since : CONROP, s.r.o. the merger with the company LANEX Packaging s.r.o. The scope of business activity of CONROP, s.r.o. is production, development and sale of flexible packaging (called BIG BAGS), designed for packaging, handling and transport of particularly bulk and liquid materials. Company is certified according to ISO 9001:2009, the construction of bags according to ISO standards. Manufacturing workshops of the company are deployed in Europe, the headquarter is located in Bolatice in the Czech Republic. CONROP, s.r.o. operates on a worldwide scale with deliveries to more than 20 countries. The share of export makes over 90% of the total sales. What we do and why we do it Main production program of the company is production of four-point flexible intermediate bulk containers designed for the specific use in demanding field of packaging of materials in chemical, food and pharmaceutical industries. The secondary group of products is represented by production of container liners, bags for liquids, bulk storage silos, sewing threads, woven webbings and also special products as an example, the flood protection bags. In addition to quality which is a matter of course for us, we focus our efforts on specialization, flexibility and prompt deliveries on time. We carefully pay attention to satisfy all the requirements of our customers as far quality and to establish resources for further development of the company. What is our mission In long term horizon to satisfy the flexible needs of customers by quality and reliable products with orientation to alcove segments that require specialized solutions. We apply client care with individual approach, permanent care of quality and development of products to meet the motto of our organisation professional solution. 3
4 Basic characteristics of the product Flexible intermediate bulk container (FIBC) Medium volume bag, bulk bag or big bag that is made of flexible fabric, with or without inner liner that is designed for short storing and transporting of various materials. Technical specifications: 100% recyclability: bags are made from polypropylene or polyethylene materials, which are fully recyclable and environmentally friendly. Suitable for materials with temperatures -20 to + 60 ᵒC. Bags may be used once (safety factor SF 5:1), more times (SF 6:1) or many times (SF 8:1). Advantages: Low weight, easy handling, compactness. Easy availability. Wide possibility of the use (including bulk UN materials). Dimensions: Base of bag could be square or rectangular. Standard dimensions are from 50 to125 cm, in height up to 250 cm. The possibility of individual approach in case of non-standard requirements. Use: Food industry milk powder, cocoa, cereals, flour, nuts, salt, sugar, etc. Chemical industry salts, phosphates, carbonates, pigments, toners, soot, polyamides, nitrite, additives, etc. Pharmaceutical industry salts, compounds, bulk ingredients of the medication, drugs, etc. Construction industry rubble, stones, sand, gravel, cement, etc. Wood industry sawdust, bark, wood, pellets, etc. Extracting industry grit, crushed stone, rubble, calcite, coal, etc. Recycling regranulates, flakes, scraps. Various separation of mud in the water solution, baggage, collection of small electrical equipment's, etc. Liquid bags oil, honey, milk, syrups, fruit and vegetable juices, shampoos, cleansers and liquid chemicals, which are not UN material. 4
5 Quality ISO 9001:2009 Own accredited testing laboratory Conrop, s.r.o. has its own fully equipped laboratory accredited by the Czech institute for accreditation and meets the conditions of ILAC. Testing We perform testing of not only the finished bags, but also for all the input materials from which the bag is made. Each bag is manufactured in accordance of technological prescriptions firstly tested in the laboratory. Traceability Bags are supplied with the mandatory safety label which includes basic information about the product and also with special small tags with numbers of workers, who participated in the production of the bag. On the basis of these data it is possible to use the operating system to quickly and efficiently trace the history of each of the input material. Customer audits Our bags and plants are audited several times a year, which contributes to a high quality of production and products. Health safety Conrop, s.r.o. holds a Certificate of health for intermediate bulk containers, webbings, sewing yearns and threads for dry foodstuff according to the Commission Regulation (EU) No. 10/2011 and Decree of the Ministry of Health of the Czech Republic No. 38/2011 Dig. (on the public health requirements relating to materials and articles intended to come into contact with foodstuff) in later wording. Our company also successfully passed the audit and acquired certificate ÈSN EN ISO 22000:2006, which ensure compliance with the rules of hygiene of the production of packaging for the food industry. Certificates Migration tests according to the Commission Regulation (EU) No. 10/2011 Certificate of health Ethical audit according to SEDEX Smeta A Certificate No. 167/ of Defence Standardization, Codification and Government Quality Assurance Authority ÈSN EN ISO 22000:2006 ÈSN EN ISO 9001:2009 5
6 Production range Standard bags Conventional, four-point big bags for miscellaneous use with the majority of free-flowing and bulk materials in volumes of up to 3 m.3 Cubic bags Bags with inner structure (baffles) designed for the transportation of loose material. Q-bags maintain their rectangular shape and can help to save up to 30% in storage and transportation space. with inner structure without inner structure 6
7 Tailored bags tell, what you need, we will find a solution Pallet less system Package and pallet in one A new and modern method of packaging of bulk materials solution to storage and transportation as a whole. The main advantage of this type of bag is particularly saving in pallet management. Another advantage is possibility of transportation of bigger quantities of product (up to 2%). Filtration bags Special type of bag used for separating solid particles from liquids, where solid particles remain in the bag and can be transported directly without further reloading. 7
8 Tailored bags Omni bags Omnibag is a durable FIBC suitable for use when transporting building material, rubble or green waste. Safety operation by a single man. Thanks to the specially designed bottom the emptying of the bag at the distance is easy and safe. Bags with distance opening Such a products are particularly used in situations, when is manipulation with emptying for operator dangerous. Distance opening allows safe and comfortable handling. Bags with laced bottom Easy and quick opening. Pulling of one cord opens bottom and material begins to freely strew. 8
9 Tailored bags Bags with the gradual emptying Bags with the special shape of the bottom, where is placed openable stainless steel part (valve). By this model is customer able to control discharging and adapt to the needs. The usage of this kind of emptying system is possible only with the special emptying equipment. Helibag This type is designed for the transport of materials by helicopter. Bag with material could be quickly and efficiently transported to the required destination, especially may be transported to the dangerous places with difficult access. 9
10 Special bags Electrostatic bags For transport of materials which may generate electric charges during handling and can cause combustion and explosion (in an inflammable atmosphere). Conrop Electrostatic Bags are designed to help control and eliminate risks connected with electrostatic charges. Type of bags Type A (Standard bag) Bag with no requirements for electrical resistance. Type B (Bag with breakdown voltage) Breakdown voltage of FIBC wall has to be less or equal to 6kV. Type C (Conductive bag, with earthing) Electrical resistance to earth from any point on the bag is less than 1,0 x 107 Ω. Type D (Conductive bag, without earthing) Dissipative bag, electric charges are partially diverted into the atmosphere along conductive fibres/side walls. Conical bags Specially designed for less loose materials which do not run freely. Conical base is perfect for product emptying with no sticking to bag corners. The conical part of the bag bottom and upper end makes filling and emptying easier and is thus suitable especially for automated operation workshops. 10
11 Special bags UN bags A special group of bags for transporting of dangerous materials. UN bags are designed in accordance with the United nations Recommendations on the Transportation of dangerous Goods generally known as the Orange Book and are further tested according to regulations from the Orange Book for road (ADR), railway (RID) and ship transport (IMDB Code). Possibilities: 13 H1 - PP FIBC uncoated without liner 13 H2 - PP FIBC coated without liner 13 H3 - PP FIBC uncoated with liner 13 H4 - PP FIBC coated with liner 11
12 Construction Filling and emptying possibilities Open top Flat bottom Filling spout Filling skirt Emptying spout Galena Emptying skirt (emptying spout with kapishon) Open top with flap Conical bottom Galena (filling spout with kapishon) Rosetta Spout with flap Materials Uncoated Conductive uncoated Sandwich Coated Conductive coated Double coated fabric Ventilated (potatoe) Sealing seams Standard seam Single dust proof Double (complete) dust proof Triple dust proof 12
13 Construction Lifting A1 (Adler) B2 (Two-Point) 13 C1 (One-Point) A2 (Standard) Stevedore loops B1 (Tunnel) Chain loops
14 Construction Closure devices Fix Lock B-Lock Metal Lock Colson Ribbon Cord Velcro Plastic Tubes Inner liners Shaped x Nonshaped Free inserted x Glued x Sewn LDPE, HDPE, Alu, EVOH, red. LDPE, mldpe, A/S LDPE, conductive LDPE Coextruded non/conductive liner 14
15 Methods of manipulation 15
16 Other products Bags for liquids/ Liquid bags This new progressive construction of bag is particularly suitable for the transport of liquids or high viscosity material. Basic types Multiple use metal pallet, volume 1000 l, stackable up to 4 layers One-Way 8HR (edges), volume l, no stackable Bag for ferment storage, volume l Storage bag volume l 16
17 Other products Container inlets Special products made from polypropylene fabrics which protects transporting material against contamination. Developed for the transportation of large quantities of loose materials in containers. Easy to install, which save time, capacity and transport costs. Optimal protection of the product. Characteristics Standard ISO containers 20 and 40 Fixing the liner into container with ties and belts Bulkheads (metal stick on the front side of container ensure the stability of the liner in it) Bulk storage silos A lightweight flexible package made of conductive polypropylene fabric and designed for storing and dosing of many different bulk materials in form of granules, pellets, grit and other products. Bulk storage silos are specially designed and manufactured in accordance with requirements of customers. 17
18 Other products Sewing threads We manufacture our polypropylene sewing threads in linear densities of 3300 dtex to 6600 dtex. Our sewing threads have an odourless, non-toxic surface treatment that is not hazardous to health. This allows the threads to be sewn quickly, without damaging the thread structure by friction (resulting in high temperature). Products sewn with these threads can be used in a wide variety of industrial applications where hygiene is of the utmost importance, especially in the food, pharmaceutical and chemical industries. The sewing threads are used primarily for polypropylene fabric sewing. They are noted for high strength and elongation which provide for the necessary properties of the seam even under high load. Modifications Possibility of various finishing Possibility of additional twisting UV stabilisation according to norm Colours Transparent (white), blue, black, others 18
19 Other products Woven polypropylene webbings Standard PP/PPV straps High strength, colour fastness and stabilization against UV radiation make the PP/PPV webbings ideal to be used as components of bulk bags. Parameters Minimum width is 25 mm (standard production 35, 40,45,50,55,75,90 mm), thickness 1-2,9 mm Colours: white, tricolour, blue, black, and others on request Polysteel PP/POLYS/PPV straps The application of POLYS fibres in the warp leads to higher rigidity and retention of shape of the webbings. Parameters Minimum width is 25 mm (standard production 35, 40,45,50,55,75,90 mm), thickness 1-2,9 mm High strength, colour fastness and stabilization against UV radiation Colours: white, tricolour, blue, black, and others on request Multifilament PPV straps Webbings made of MULTITEX polypropylene multifilament fibres are soft to the touch and flowing, and with their double-layer weave are stronger than PP/PPV webbings of similar size. Used in bag and upholstery production, sporting goods and other areas of textile production. Parameters Minimum width is 25 mm (standard production 35, 40,45,50,55,75,90 mm), thickness 1-2,9 mm High strength, colour fastness and stabilization against UV radiation Colours: white, tricolour, blue, black, and others on request 19
20 Notes 20
21 Notes 21
22 Notes 22
23 Scope of activity CONROP, s.r.o. CONROP RUS SICCO-TEC CONROP SK Seat Daughter company Export 23
24 Hluèínská 93/7, Bolatice, Czech Republic Phone: Fax: /2015 Printing errors reserved. CONROP, s.r.o.
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