Dealing with dust & fume for industry

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Maximilian Harrell
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1 Dealing with dust & fume for industry Dust Control Systems Limited

Dust Control Systems reputation is built on its ability to provide the most efficient solution, both technical and commercial, for any dust and fume problem Individually tailored solutions The wealth

2 Dust Control Systems reputation is built on its ability to provide the most efficient solution, both technical and commercial, for any dust and fume problem Individually tailored solutions The wealth of practical experience within the company, together with an extensive range of proven products, means that DCS can offer extraction systems which are individually tailored to meet customers specific needs. Whether your requirement is for a small, mobile extractor or a complete wasteto-energy system, DCS can provide the solution.

Complete design flexibility DCS recognise that good design is the basis for the success of a contract.

Performance characteristics are determined and the design department use their know-how and the very latest CAD software to convert ideas into reality.

Meeting customers expectations DCS satisfy individual customer needs by supplying the best technology and service available.

3 Complete design flexibility DCS recognise that good design is the basis for the success of a contract. Initial design starts with a full on-site evaluation of the extraction requirements and production processes, conducted by experienced sales engineers. Performance characteristics are determined and the design department use their know-how and the very latest CAD software to convert ideas into reality. A wide choice of filter types also provides designers with a high degree of design flexibility. Meeting customers expectations DCS satisfy individual customer needs by supplying the best technology and service available. The quality of system design is matched by the standard of products which fully comply with the ATEX European Directive for explosive dust. A team of fully qualified and experienced engineers provide rapid, trouble-free installation which includes commissioning and training.

PRODUCT GUIDE Product type Open Bag Open Multi-Bag Mobile Extractors Tubular Pulse Jet Typical

/hr 850 6,000 850 9,000 1000 7000 750 140,000 Filter area m 2 2.5 10 7.5 24 9.

Pulse Jet or or Vibration or Pneumatic Regeneration Train Cleaning operation Off line Off line Off

Positive or Negative Location Inside Inside Inside Inside or Outside Construction Painted or

Storage Silo Silo Vent Filter Typical applications Woodwaste Silo Venting Air flow m 3 /hr N/A 1,500

Cleaning method N/A Pulse Jet Cleaning operation N/A On line Explosion class St1 St1 St3 Mode of

Painted or Galvanised or Concrete Energy-Saving ECOGATE the proven energy-saving extraction

4 PRODUCT GUIDE Product type Open Bag Open Multi-Bag Mobile Extractors Tubular Pulse Jet Typical Woodwaste/Paper Woodwaste/Paper General dust Any industrial applications application Air flow m 3 /hr 850 6, , ,000 Filter area m ,100 Filter elements Bucket Tubular Tubular Tubular Cleaning method Manual Manual Mechanical Pulse Jet or or Vibration or Pneumatic Regeneration Train Cleaning operation Off line Off line Off line On line Explosion class N/A N/A N/A St1 St3 Mode of operation Positive Positive Negative Positive or Negative Location Inside Inside Inside Inside or Outside Construction Painted or Galvanised Painted or Galvanised Galvanised Painted or Galvanised Complementary p Product type Storage Silo Silo Vent Filter Typical applications Woodwaste Silo Venting Air flow m 3 /hr N/A 1,500 2,400 Storage capacity m 3 /Filter area m 2 10m 3-400m 3 25m 2 Filter elements N/A Cartridge Cleaning method N/A Pulse Jet Cleaning operation N/A On line Explosion class St1 St1 St3 Mode of operation Positive Positive or Negative Location Outside Outside Construction Painted, Galvanised Painted or Galvanised or Concrete Energy-Saving ECOGATE the proven energy-saving extraction optimisation system which can save up to 80% on electricity bills. Using energy only when required, the resultant energy savings can pay for a system in just two years.

DCS also supply simple cyclones, ductwork, fans, control panels, installation, testing and design

Cartridge Pulse Jet Compact Pulse Jet Rotary Valve Filter Chain Filter Cyclofilter Shaker

minerals, minerals, metals, most fine powders powder, metals animal feeds & welding 1,500 57,000

256 Cartridge Tubular Tubular Tubular Tubular Envelope/Flat Pad Pulse Jet Mechanical Reverse Air

line St1 St3 N/A St1 St1 St1 St1 St3 Positive or Negative Positive or Negative Positive Positive

Outside Outside Inside or Outside Painted or Galvanised Galvanised Galvanised Galvanised Painted

which are eligible for the government s Renewable Heat Incentive.

All off-cuts and packing material can be shredded to provide boiler feed.

5 DCS also supply simple cyclones, ductwork, fans, control panels, installation, testing and design services. Cartridge Pulse Jet Compact Pulse Jet Rotary Valve Filter Chain Filter Cyclofilter Shaker Woodwaste, General dust Woodwaste/Paper Woodwaste/Paper Woodwaste, Woodwaste/Paper, chemicals, minerals, minerals, metals, most fine powders powder, metals animal feeds & welding 1,500 57, ,800 53,000 4, ,000 6, , , Cartridge Tubular Tubular Tubular Tubular Envelope/Flat Pad Pulse Jet Mechanical Reverse Air Reverse Air Pulse Jet Mechanical Shake or Pneumatic On line Off line On line On line On line Off line St1 St3 N/A St1 St1 St1 St1 St3 Positive or Negative Positive or Negative Positive Positive Positive or Negative Positive or Negative Inside or Outside Inside Inside or Outside Inside or Outside Outside Inside or Outside Painted or Galvanised Galvanised Galvanised Galvanised Painted or Galvanised Painted or Galvanised roducts and systems that save energy and add efficiency to your process. Spray Booths Gallito manufacture an extensive range of dry filter spray booths, water wash spray booths and curing ovens. We offer both standard and bespoke products, and can provide complete system design and installation. Wood Burners Our offering extends from simple wood waste burners to turnkey biomass boiler systems which are eligible for the government s Renewable Heat Incentive. Shredders A range of robust singleshaft shredders provide high throughputs and low operating costs. All off-cuts and packing material can be shredded to provide boiler feed. Briquetters Space-saving presses produce either 60mm or 75mm diameter briquettes and can be housed adjacent to the dust collector and fed directly from a waste storage hopper. Fume Arms & Reels We offer a range of highly adjustable extraction arms and fume reels, with a variety of different hood types for many applications, including welding fumes and grinding dust. Details given are intended as a guide only. Queries should be addressed to DCS Ltd for clarification. Details may be changed or amended without notice.

Services DCS appreciate how important productivity is to its customers.

keeping customers extraction plant operating at maximum efficiency, at all times.

get the best possible standards of preventative maintenance.

hazardous are effectively controlled to provide a safe working environment for

LEV (Local Exhaust Ventilation) systems should be tested as specified for the

LEV testing To assist your company's compliance with the COSHH Regulations, DCS offer

6 Services DCS appreciate how important productivity is to its customers. That s why they established a dedicated Service Division specifically geared to keeping customers extraction plant operating at maximum efficiency, at all times. Support from the people who design and build extraction plant means that customers get the best possible standards of preventative maintenance. COSHH It is an employer s legal responsibility to ensure that dust levels considered hazardous are effectively controlled to provide a safe working environment for employees. LEV (Local Exhaust Ventilation) systems should be tested as specified for the process, but at least every 14 months. LEV testing To assist your company's compliance with the COSHH Regulations, DCS offer a full on-site maintenance, examination and testing programme tailored to suit individual requirements. Highly trained P604 qualified service engineers ensure that plant is maintained in optimum condition and, in the event of a breakdown, they will be on-site within hours.

Planned maintenance contracts As specialists in dust and fume extraction systems, DCS works in partnership with its customers to develop tailored maintenance programmes for all types of dust and fume

7 Planned maintenance contracts As specialists in dust and fume extraction systems, DCS works in partnership with its customers to develop tailored maintenance programmes for all types of dust and fume control equipment. Spares Fast moving consumables, such as cartridges and filter bags, are generally available from stock at competitive prices. Sourcing spares from DCS The benefit is that customers pay a fixed cost for regular maintenance of their system in the knowledge that servicing is carried out by experienced and qualified technicians, using original manufacturers parts. means that customers receive spares with design specifications identical to, or better than, the original equipment parts. DCS offer four levels of maintenance contracts, all designed to suit specific industrial applications: In fact, due to advances in technology, filter media supplied by DCS can often significantly improve the performance of BASIC Annual service dust and fume plant. STANDARD Six monthly service PREMIER Quarterly service PREMIER PLUS Monthly service A dedicated service operation geared to keeping your extraction plant operating at maximum efficiency at all times

GROUP DCS Limited is a member of the DCS Group of companies.

DCS Group companies include: OptimalCRM Ecogate Limited Ecogate Limited is the UK s exclusive distributor for the world s leading

, an Ecogate extraction-on-demand system can reduce electricity bills by as much as 80% and will typically pay for itself in less than two

Gallito Limited Gallito Limited has been designing, manufacturing and installing paint finishing systems since 1976 and, today, manufactures

The company also manufactures a full range of Fast Clip extraction ductwork.

8 GROUP DCS Limited is a member of the DCS Group of companies. The DCS Group is a leading supplier of high technology products and services for dust and fume control, product finishing, and business software systems and consultancy. Industries served are many and varied and include virtually all types of industrial processes where air quality requires controlling. DCS Group companies include: OptimalCRM Ecogate Limited Ecogate Limited is the UK s exclusive distributor for the world s leading energy-saving extraction optimisation products and systems. Developed by California-based Ecogate Inc., an Ecogate extraction-on-demand system can reduce electricity bills by as much as 80% and will typically pay for itself in less than two years. Gallito Limited Gallito Limited has been designing, manufacturing and installing paint finishing systems since 1976 and, today, manufactures an extensive range of standard and bespoke dry-filter and water wash spray booths, ovens and curing systems. The company also manufactures a full range of Fast Clip extraction ductwork. Optimal CRM Limited Involved in CRM business since the concept became a standard, and with a wealth of experience across all industries from single user to FTSE-100, Optimal CRM deliver solutions that meets the evolving needs of a business. Microsoft software and systems specialists, the company offers project management, consultancy, training and support Dust Control Systems Limited Horace Waller VC Parade, Shawcross Business Park Dewsbury, West Yorkshire, England WF12 7RF Telephone: +44 (0) sales@dcslimited.co.uk

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