Database-centric Production Control Systems
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1 Database-centric Production Control Systems Matt Thorn Product Manager Autodesk GPDIS_2017.ppt 1
2 Biography Matt Thorn is a Product Manager for Composites Manufacturing at Autodesk. He received his BS in mechanical engineering and mathematics from Rutgers University and Stockton University respectively after completing a 5-year dual degree program. Matt began his expertise in advanced manufacturing with Magestic Systems, a company that was then acquired by Autodesk in July With the Tru product portfolio, Matt continues to innovate in the composite hand layup and automated layup industries. GPDIS_2017.ppt 2
3 GPDIS_2017.ppt 3
4 Overview Enterprise Production Material Asset Tracking Lights Out Automation GPDIS_2017.ppt 4
5 Enterprise Production GPDIS_2017.ppt 5
6 Enterprise Production Hierarchy Worldwide Organization Company Phoenix Philadelphia Seattle Sydney Shanghai Facilities Water Jet Saw Cutter Laser Plasma Fabric Cutter Punch Press Router Water Jet Punch/Laser Machines Andrew Amy Joe Allessandra Forrest Niranjana Samuel Daniel Ankit Shop Floor Theresa Lisa Mary Samir GPDIS_2017.ppt 6
7 Enterprise Production Workflow SALES ORDERS INVENTOR Y PLM/PDM NATIVE CAD DATA GENERIC CAD DATA ERP/MRP SYSTEM SHOP FLOOR CNC LASER CNC PUNCH LEGACY NC DATA REPORTS CNC PLASMA CNC WATER JET GPDIS_2017.ppt 7
8 GPDIS_2017.ppt 8
9 Database Architecture SAP feeds Job Order and Inventory Info SAP (ERP) Facility DBs F1 Client DBs C1 C2 CN Master DB distributes information to each facility Client DBs filter out Role Specific data into unique client environments Enterprise Master DB F2 F3 F4 F5 C1 C2 CN C1 C2 CN C1 C2 CN C1 C2 CN GPDIS_2017.ppt 9
10 Enterprise Role Representations Business Engineering Production GPDIS_2017.ppt 10
11 Enterprise Role Responsibilities Business Setting up business rules Foreign Keys Set up Facilities and Machine Groups Machine Management Set up Machine List, Mach Groups, Facility, Mach Info, Mach Settings 20 machines at Auburn facility MGroups need to match SAP nomenclature Need to procure Mach Info data from Boeing Facility Staging Tables Material, Inventory, Production Order, Pick Request, Pick Confirmation All read-only GPDIS_2017.ppt 11
12 Enterprise Role Responsibilities Engineering Setting up feeds, speeds, nesting defaults, importing NNS Foreign Keys Set up Facilities and Machine Groups GPDIS_2017.ppt 12
13 Enterprise Role Responsibilities Production Visualize everything sent to machine (SENT status) Receives Nest Plot (with barcode) and plates from inventory Tracking and documenting cutting operation from start to finish Partial or Complete cut Reviewing nests Editing machine selection for nests as required Reposting for new machine Sending new NC to machine GPDIS_2017.ppt 13
14 Nest Lifecycle SAP Order Inputs Order Numbers Priorities Due Dates Facilities Engineering Parts Assembly Information Inventory Material Grouping Machine Capacity Planning Order Lifecycle Management Tooling Optimization Post Processing Cutting Optimization SAP Inventory Updates Re-allocation of Inventory Cutting and Labeling Operations Remnant Materials enter Inventory SAP Order Updated Parts move to Assembly Process GPDIS_2017.ppt 14
15 Material Asset Tracking GPDIS_2017.ppt 15
16 Materials Coils Metal plates Carbon Fiber Concrete Grating Honeycomb/sandwich panels Honeycomb Fiber Glass Foam Bars Extrusions - Rods GPDIS_2017.ppt 16
17 Material Asset Tracking Freezer Autoclave Expiration dates for all plies In/Out time for all plies Remaining shelf life for plies Which Roll Each Ply Came From Cutting RFID Bar Code Bar Code Layup RFID Bar Code Bar Code GPDIS_2017.ppt 17
18 Workflow for Material Asset Tracking GPDIS_2017.ppt 18
19 Material Storage Freezer station 1. Automated freezer 2. Software driven 3. Feeds data to TruNest GPDIS_2017.ppt 19
20 Material Processing Cutter station 1. Orders from ERP 2. RFID shows roll 3. Post for cutter 4. Bar code label 5. Bag label to printer 1 2 GPDIS_2017.ppt 20
21 Layup/Assembly Layup station 1. Come from cutter or freezer 2. Bar code kit bag 3. Bar code tool 4. Trash / Transfer plies GPDIS_2017.ppt 21
22 Additional Processing Autoclave station 1. Bar code from tool 2. 4 autoclave 3. Prep station 4. IN status 5. Stops timer after 3 hours GPDIS_2017.ppt 22
23 TruNest with Cloud Production Management GPDIS_2017.ppt 23
24 Work Instructions in the cloud GPDIS_2017.ppt 24
25 Shop Floor Management in the cloud GPDIS_2017.ppt 25
26 Lights Out Automation GPDIS_2017.ppt 26
27 Automation Frameworks Nesting and Cutting Optimization Tooling Automation Software Automation Utilities GPDIS_2017.ppt 27
28 Nesting and Cutting Optimizations Common Line Punching Automatic Part Tabbing Nest Around, Above, or In Clamp Zones Automatic Clamp Repositioning Skeleton Cutting Detect & Destruct Floating Scrap Leverage Special Tooling Embossing & Labeling Reduce Number of Tool Changes Remnant Tracking GPDIS_2017.ppt 28
29 Nesting and Cutting Optimizations Common Line Punching Automatic Part Tabbing Nest Around, Above, or In Clamp Zones Automatic Clamp Repositioning Skeleton Cutting Detect & Destruct Floating Scrap Leverage Special Tooling Embossing & Labeling Reduce Number of Tool Changes Remnant Tracking GPDIS_2017.ppt 29
30 On The Fly Programming Common Line Punching Automatic Part Tabbing Nest Around, Above, or In Clamp Zones Automatic Clamp Repositioning Skeleton Cutting Detect & Destruct Floating Scrap Leverage Special Tooling Embossing & Labeling Reduce Number of Tool Changes Remnant Tracking GPDIS_2017.ppt 30
31 Cutting machines: self contained factory Suction cups Lift Master Sheet Laser Material removal cutter towers Punch machine GPDIS_2017.ppt 31
32 Software Automation Utilities GPDIS_2017.ppt 32
33 Questions? GPDIS_2017.ppt 33
34 Autodesk and the Autodesk logo are registered trademarks or trademarks of Autodesk, Inc., and/or its subsidiaries and/or affiliates in the USA and/or other countries. All other brand names, product names, or trademarks belong to their respective holders. Autodesk reserves the right to alter product and services offerings, and specifications and pricing at any time without notice, and is not responsible for typographical or graphical errors that may appear in this document Autodesk. All rights reserved. GPDIS_2017.ppt 34
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