Sealing Systems Profiles and Material Overview

Transcription

1 Sealing Systems Profiles and Material Overview

2 Trygonal Sealing Systems We see ourselves as a partner to our customers. We are independent, holistic and solution-oriented. We are a sealing and plastic parts manufacturer. We are an international network company and we work world-wide. We see our company culture like life: varied, complex and exciting. We value greatly the individuality and the expertise of the staff. We are committed to high professional ethics and integrity in all we do. We are an active international group of independent seal manufacturers and plastics processors. In our group, we produce all types of gaskets and plastic parts such as O-rings, moulded rubber parts, metal rubber compounds, foam moulded parts, semi-finished products and machines for machining seals The latest production techniques are used. We offer over 140 individual sealing profiles and solutions which can be manufactured on the latest CNC lathes. From a production lot size of 1 piece to several thousand units, starting with an inner diameter of 1 mm and up to 2000 mm for the outside diameter, we manufacture each sealing profile in any dimension and in a variety of highquality sealing materials. Our special manufacturing process also allows fast prototyping of seals, which can be, after functional testing and customer approval, manufactured in-house cost efficiently. Sealing Profile Classes n Hydraulic Pneumatic (piston-/ rod seals) n Static n Rotary n Gaskets n High Pressure n Large n Miniature n Special n Guiding elements n Back-up elements n Wiper elements Seal materials n Elastomers (TPU, TPE) Polyurethane material for high mechanical stress in different hardness and in different material compounds available n Rubber elastomers (NBR, H-NBR, FPM, MVQ, FVMQ, TFE, FFKM) for high temperatures and chemical stress n Thermoplastics (PTFE, POM, PA, PEEK) for seals and sealing components All this creates a passionate, innovative and dynamic team to support your business. Approvals FDA, USP, W270, DVGW, UL, KTW, 3A-Sanitary Applications Automotive, construction, mining, railways, power generation, aerospace, semiconductor, power plant, solar and wind power, food & beverage, engineering, medical, mobile hydraulics, oil & gas, paper, pharmaceutical, steel works 3

3 материал TR01R TR01AF TR01G TR01F TR02P TR02R Profile overview Stangendichtungen Stangendichtungen Rod Stangendichtungen Abstreifer Abstreifer Abstreifer Wiper TR06R TR07P TR07R TR08 TR09F TR09FS TR10F TR14 TR15P TR19F TR20P TR30 TR35 TR37P TS02PD TS02R TS02RD TS02PS TS03P TS03F TS03FS TS04P TS04PD TS02PD TS02R TS02RD TS02PS TS03P TS03F TS03FS TS04P TS04PD TS02PD TS02R TS02RD TK09N TS02PS TK09H TS03P TK09D TS03F TK09F TS03FS TK10T TS04P TK10M TS04PD TK13T TK15P TA01A TA01B TA02A TA02B TA02I TA03 TA04A TA04B TA05A TA05B TA05I TA06 TA01A TA01B TA02A TA02B TA02I TA03 Führungsringe TA04A TA04B TA05A TA05B TA05I TA06 TA01A TA01B TA02A TA02B TA02I TA03 TA04A TA04B TA05A TA05B TA05I TA06 TS05P TS05R TS06P TS06R TS07P TS07F TS08P TS08PE TS08R TS05P TS05R TS06P TS06R TS07P TS07F TS08P TS08PE TS08R TS05P TS05R TS06P TS06R TS07P TS07F TS08P TS08PE TS08R TS09E TS09E TS09E TS09ES TS09D TA07 TA08A TS09ES TS09D TA07 TA08A TK21P TS09ES TK22P TS09D TK23N TK23H TA07 TK23D TA08A TA08B TA08B TA08B TA09 TA09 TA09 G TS16A TS16A TS16A TA17 TA18P TA19 TA25F TA26F TA17 TA18P TA19 TA25F TA26F TA17 TA18P TA19 TA25F TA26F G G G Rotary Piston TR01R TR01AF TR01G TR01F TR02P TR02R TR03P TR03R TR04 TR05 TR06P TR01R TR01AF TR01G TR01F TR02P TB08 TR02R TB08G TR03P TR03R G TR04 TB10 TR05 TB10G TR06P TR01R TR01AF TR01G TR01F TR02P TR02R TR03P TR03R TR04 TR05 TR06P TB11 TR14 TR15P TR19F TR20P TR30 TR35 TR37P TR14 TR15P TR19F TR20P TR30 TR35 TR37P TR14 TR15P TR19F TR20P TR30 TR35 TR37P TK09N TK09H TK09D TK09F TK10T TK10M TK13T TK15P TK09N TK09H TK09D TK09F TK10T TK10M TK13T Material-Legende TK15P TK09N TK09H TK09D TK09F TK10T TK10M TK13T TK15P Führungsringe Guide Führungsringe Rings Führungsringe Thermoplaste (POM, PA, PTFE s) Thermoplastische Elastomere Elastomere (Polyurethane) TK21P TK22P Elastomere TK23N(Gummi) TK23H TK23D TK21P TK21P TK22P TK22P TK23N TK23N TK23H TK23H TK23D TK23D TK21P TK22P O-Ringe TK23N TK23H TK23D Thermoplaste (PTFE s) Metallische Federn G G G G G G G G G G G G G G G G G G G G G G G G G G G G Material Key Thermoplastics (POM, PA, PTFE s) Elastomers (Polyurethanes) Elastomers (Rubber Materials) O-rings Thermoplastic Elastomers Thermoplastics (PTFE s) Metallic Springs Backup Rings Ringe TB08 TB08G G TB10 TB10G TB11 TB11G TB12 TB12G TB13 TB08 TB08 TB08G TB08G G G TB10 TB10 TB10G TB10G TB11 TB11 TB11G TB11G TB12 TB12 TB12G TB12G TB13 TB13 TB08 TB08G G TB10 TB10G TB11 TB11G TB12 TB12G TB

4 Material overview Product code Comment Colour Temperature Hardness Certification Resistant to Sealing Elements HETG = Acid oils Water hot Diluted acids Temp. C Shore A / Shore D FDA / KTW / etc. Mineral oil HFC HFD-U biological base and gases Water cold and steam and bases Elastomers HPU premium high quality PU red 30 to +110 A 95 ± 3 FDA HPU gecco high quality PU green 30 to +110 A 94 ± 3 HPU taiga low temperature PU blue 50 to +105 A 95 ± XHPU solid hard PU, substitute for PA6G dark red 25 to +110 D 57 ± 3 HPU lubric lubricant-filled PU black 30 to +110 A 96 ± 5 XHPU lubric hard, lubricant-filled PU black 30 to +105 D 58 ± 3 HPU diet food-compliant PU white 40 to +110 A 95 ± 5 FDA, 3A-sanitary HPU mellow soft PU light green 40 to +95 A 85 ± HPU spring drinking water approved PU transparent 30 to +105 A 95 ± 2 KTW 6 NBR standard for general applications black 35 to +110 A 85 ± NBR solid hard NBR black 30 to +110 A 90 ± NBR diet food-compliant NBR white 30 to +105 A 88 ± 5 FDA NBR taiga low temperature NBR black 50 to +100 A 82 ± HNBR diet food-compliant HNBR green 30 to +150 A 82 ± 5 FDA HNBR solid hard HNBR black 20 to +150 A 95 ± HNBR ED against explosive decompression black 30 to +150 A 88 ± EPDM spring drinking water approved EPDM black 40 to +150 A 88 ± 5 W270, KTW EPDM diet food-compliant EPDM white 40 to +135 A 87 ± 5 FDA FPM diet brown food-compliant FPM brown 25 to +220 A 85 ± 5 FDA 6 6 FPM diet white food-compliant FPM white 25 to +210 A 90 ± 5 FDA 6 6 FPM DCP water- and steam-proof black 10 to +220 A 84 ± FPM BS3 value FPM black 20 to +200 A 80 ± FPM ED against explosive decompression black 25 to +215 A 88 ± MVQ diet white food-compliant MVQ white 50 to +210 A 84 ± 5 FDA MVQ diet transparent food-compliant MVQ transparent 50 to +210 A 79 ± 5 FDA MVQ diet blue food-compliant MVQ blue 50 to +210 A 84 ± 5 FDA AEM standard specifically for cooling liquids in vehicle black 40 to +150 A 87 ± Aflas standard water and steam resistant black 10 to +220 A 85 ± Aflas ED against explosive decompression black 10 to +220 A 87 ± Thermoplastics POM diet suitable for moist environments, good gliding material white 50 to +90 D 85 ± 3 FDA PA6G wear over 280 mm substitute for POM beige 40 to +110 D 85 ± PTFE virgin diet food-compliant PTFE white 200 to +260 D 55 ± 3 FDA 6 PTFE glass wear hard, low-wear PTFE grey 200 to +260 D 58 ± PTFE bronze wear low-wear PTFE bronze 200 to +260 D 60 ± PTFE carbon slide good gliding PTFE black 200 to +260 D 62 ± 3 6 PTFE ekonol diet higher mech. properties such as PTFE virgin beige 200 to +260 D 63 ± 3 FDA 6 UHMWPE diet good gliding PE white 200 to +80 D 63 ± 3 FDA PEEK nature diet High quality chemical and mech. properties beige 65 to +240 M 99 FDA 6 Other materials and colours on request resistant suitable partly resistant 6 not resistant Rod and Piston Wiper Rotary partly suitable 6 not suitable Static Spring-assisted Sealing Elements Backup Rings and Guide Rings Elastomers HPU Hydrolysis-resistant polyurethane, wear resistant, suitable for outdoor applications as well as several oils NBR Nitrile Butadiene Rubber has a high resistance to oils, greases and hydrocarbons HNBR Hydrogenated NBR, has a higher temperature and chemical resistance than NBR EPDM Ethylene-Propylene Diene Elastomers are not resistant to mineral oil, but weather-and moisture-resistant as well as ozone resistant FPM Fluor Polmers are characterized by higher chemical and thermal resistance MVQ Silicones have excellent resistance to oxygen, ozone and UV radiation, FDA AEM Ethylene Acrylate elastomers have a high oil, ozone, UV and weather resistance, especially suitable for cooling liquids AFLAS is very good in hot water and is steam resistant Thermoplastics POM polyoxymethylene has a high rigidity and a low coefficient of friction, takes almost no moisture PA6G polyamide 6 castings have a high wear resistance and good gliding properties, absorbs moisture up to about 3 %, of water up to 10 % PTFE virgin polytetrafluoroethylene virgin has weak mech. properties but very god chem. properties, is an ideal material for the food industry, FDA PTFE glass (PTFE + 15 % glass + 5 % MoS2) has improved compressive strength and stiffness PTFE bronze (PTFE + 40 % bronze) has improved compression strength and improved slip properties PTFE carbon (PTFE + 25 % coal) has increased mechanical strength, stiffness and hardness, and improved slip properties PTFE ekonol if low friction and excellent chemical resistance and mechanical adaptability are required Ekonol has better values than PTFE virgin, FDA UHMWPE ultra-high molecular weight polyethylene has a high resistance to acids, alkalis and other chemicals, has a low coefficient of friction, FDA PEEK polyether ketones are resistant to almost all organic and inorganic chemicals

5 Sealing Systems Materials & Semi-Finished Products O-rings and Static Sealing Profiles Plastic Turned and Milled Parts Rubber Parts and Membranes Trygonal Group Rubber-Metal & Rubber-Plastic Components Forming and Foam Parts Machines, Software & Tools Germany Switzerland Austria Trygonal Group GmbH Neue Heimat 22 D Sachsenheim- Ochsenbach Phone: + 49 (0) Fax: + 49 (0) info@trygonal.com Trygonal Schweiz AG St. Dionysstrasse 31 CH-8645 Jona Phone: + 41 (0) Fax: + 41 (0) jona@trygonal.com Trygonal GmbH Industriering 5 A-9020 Klagenfurt Phone: + 43 (0) 463 / Fax: + 43 (0) 463 / klagenfurt@trygonal.com Your Contact France Trygonal France SAS La Morangeraie 6 rue du Dr Schweitzer F Morangis Phone: +33 (1) Fax: +33 (1) france@trygonal.com Spain Trygonal Iberia SL Polígono Borda Berri, nº 14 E Andoain (Guipuzkoa) Phone: Fax: iberia@trygonal.com Trygonal Kunststoffinnovationen GmbH Tragösser Straße 53 A-8600 Bruck an der Mur Phone: + 43 (0) Fax: + 43 (0) office@trygonal.com Trygonal ATYP SERVICE Beethoven Strasse 1 A-2231 Strasshof Phone: + 43 (0) 2287/ atyp@atyp.com Trygonal Group GmbH. All rights reserved. The contents of this publication are the copyright of the publisher and may not be reproduced without their consent. To ensure the accuracy of the information contained in this publication every precaution has been used. However, no liability for any loss or damage is accepted, regardless of whether directly or indirectly caused by, or in the use of, the information contained herein.