CONTENTS. SECTION 1 - Introduction and Technical Information. Section 2 - Connections Catalog. Copperweld DSA Cable. Part Numbering System...

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1 CONTENTS SECTION 1 - Introduction and Technical Information Part Numbering System... 2 Symbol Definition... 3 Requirements of Electrical Connections... 4 Exothermic Welding... 5 Operating Procedure... 6 Tools and ccessories... 7 Tech Tip: Minimizing Cost, Maximizing Flexibility Section 2 - Connections Catalog Connections Master Index W Series-Wire & Cable G Series-Wire/Cable to Ground Rod S Series-Wire/Cable to Plate/Pipe P Series-Wire/Cable to Terminal Lugs

2 Part Numbering System and Ordering Information Wire 4/0 WG WE Connection WE 4/0-7/#7 7/#7 Wire B 7/#7 WE Connection 4/0 WG 7/#7 WT Series Connection 7/#7 WT 7/#7-7/#7 WT Connection 7/#7 7/#7 Other Options: Wear Plate Option - dd Suffix "-G" to end of mold part number Heavy Duty Connections - dd Prefix "HD-" to start of mold part number. Split Crucible Molds - dd Suffix "-S" to end of mold part number. 2

3 Symbol Definitions The following symbols are used throughout this catalog. Conductor Conductor B Mold Part Number Mold Price Key Weld Metal Size Mold Sealer Type 3

4 Requirements of Electrical Connections Poor connections (joints) between conductors are often the cause of electrical failures. n ideal connection should possess the following qualities: 1. Maintains contact integrity and electrical continuity; 2. When conducting electrical current, connector temperature should remain lower than that of the conductor; 3. ble to withstand overload conditions without melting, burning or failing; 4. Long service life. Will not deteriorate, loosen or corrode when subjected to weather over time. Of all the varieties of electrical connectors available today, only exothermic welded connectors can meet the above criteria. Throughout the world, exothermic welding has been shown to be the best choice where safety, reliability, current carrying capacity and longevity are critical. 4

5 TectoWeld Exothermic Welded Connectors The process of exothermic welding is a method of making electrical connections of copper to copper or copper to steel in which no outside source of heat or power is required. In this process, a special weld metal material is placed into a high temperature resistant mold and ignited. The process of igniting the particles creates extremely high heat and molten metal (exothermic reaction), and produces a molten metal slag. This liquid copper metal flows into the weld cavity, filling any available space and completes the weld. The weld is then allowed to cool and solidify before it is removed from the mold. The mold is ready for the next weld after a brief cleaning with a brush. This entire process takes only seconds to complete. Exothermic welded connections produce a permanent connection, superior in performance to any known mechanical or pressure type surface-to-surface contact connector. Because the connection produced is a molecular bond, an exothermic welded connection will not loosen or increase in resistance over the lifetime of the installation. IEEE and NEC standards specifically allow all grounding system connections to be made by exothermic weld. Connections should include, but not be limited to, all wire to wire splices, Tee s, X s, etc.; all wire to ground rods, ground rod splices, wire to steel and cast iron, terminal lugs, bus-bar connections and wire to rail connections. Exothermic welding is applicable to materials other than copper, some of these are listed below: Brass Bronze Cast Iron Columbium Copper-clad Steel Galvanized Steel Monel Niobium Pure Iron Steel Silicon Bronze Stainless Steel Steel Rail Wrought Iron dvantages of TectoWeld Exothermic Welding: o Current carrying (fusing) capacity equal to or greater than the conductor. o Permanent molecular bond that will not loosen or corrode. o Will not deteriorate with age. o Will withstand repeated faults. o Low labor costs. o No special skills required. o No external power or heat required. o Can be checked visually for quality. o Easily transportable. Starter Material Weld Metal Metal Disk Conductor Mold cover Crucible Mold Tap Hole Weld Cavity Conductor B 5

6 The Welding Procedure Close the handles to lock the mold. Drop the metal disk into the crucible. Close the cover and ignite. Open the mold after the metal solidifies Remove slag from mold before next connection. completed TectoWeld connection. Dry the mold and cables. Clean the cables. Place cable ends in the mold. Pour the weld metal into the crucible. Sprinkle the starting powder over the weld metal and onto the lip of the mold

7 Tools and ccessories Weld Metal (Types,, B, C & CP) - ll TectoWeld weld metals are meticulously packaged in individual moisture proof state of the art foil packs. The starting material is in a separate container within each foil pack; this eliminates weld metal loss due to spoilage and no-start situations. The water proof foil packs increase shelf life and make for easier transportation. Each box of TectoWeld contains either 10 or 20 foil packs depending on the size of the weld metal. Most connections involving copper wires, bars, pipes and/or grounding rods will use type weld metal. Type B weld metal is formulated for rail bonding connections, while type C weld metal is used for connections with cast iron components. CP type weld metal is formulated specifically for cathodic protection applications. These types of weld metals can be distinguished from a colored dot next to the weld metal size: type no dot, type B yellow, type C - orange and type CP - green. ll TectoWeld weld metals are also available in the traditional plastic tube packaging. Weld metal tubes are packaged in plastic boxes of 10 or 20 tubes depending on weld metal size. The weld metal types are distinguished by type by the cap color: type clear, type B yellow, type C - orange and type CP -green. Weld Molds - Precision engineered for optimum results. Each weld mold is designed to give precise and reliable results. Only the finest materials are utilized so that these molds can withstand continuous heat-cooling cycles. ll molds are categorized into eleven different price codes according to their connection type. These molds have a minimum service life of approximately 65 connections. However it is not uncommon to achieve connections when proper care is taken during usage. Split Crucible Option - WT and WX type mold may be ordered, as an option, with a split crucible. split crucible allows the user to quickly and easily access the interior of the weld crucible and tap hole for cleaning and slag removal. To specify the split crucible option, please add the suffix S to the end of the mold part number. Example WT 2S-2S-S. Wear Plate Option - The mold will become chipped and worn through rough handling or through normal use. The optional wear plate will prolong the service life of a mold by protecting the mold openings with metal plates. Wear plates are available for the following mold types: WE, WT, WP, GEE, GET, GST and SVES. For other types please contact your authorized agent or the factory. To order the wear plate option, please add the suffix G after the mold part number. Example: WT 4/0-4/0-G. Mold Handle Clamps (CL-2, CL-3, CL-4, CLR series) CL-2 handle clamps are for use with number 2 molds. For molds numbers 3, 5, 7 and 10 the CL-3 handle clamp is appropriate. Molds number 4, 6, 8 and 11 use handle clamp CL-4. The CLR series of clamps are specifically for railroad applications. TectoWeld Weld Metal Connects Copper-Copper or Copper-Steel TI Tectoniks Torrance, California EXOWELD #115 This No. xxxxxxxx Side Up Store in Dry Place Read ll Instructions Contains 10 Weld Metals 7

8 Chain Handle Clamps (CL-3CV, CL-3CH, CL-4CV, CL-4CH) Chain handle clamps are available for making connections to vertical standing or horizontal pipes and beams. "Banana" Handle Clamps (CL-3B, CL-4B)) Banana handles are designed specifically for welding operations in narrow trenches. The angled handles allow safe and convenient operation without the need for excavating the corner of the trench for clearance. tremendous labor and time saver. Magnetic Handle Clamps (CL-3M, CL-4M) Standard handle clamps fitted with powerful rare earth magnets to allow welding onto vertical flat steel surfaces. C-Clamp ttachement (CCLMP3, CCLMP4) These attachements will fit CL-3 and CL-4 handles to enable them to be attached to the edge of a flat vertical surface (i.e. I-beams, steel doors etc.), allowing the operator to have both hands free during welding. The attachement affixes to the center post of a handle clamp with a cotter pin. Ground Rod Splice Clamp (GNRDC) Holds 2 ground rods in the vertical position required when splicing together with GVE type molds. Ensures proper spacing of required gap between the upper and lower rod. Wire Clamp (CBLC) Relieves tension from wires being welded to prevent the wires from pulling out of the mold during welding. Slag Removal Tools (S-2, S-3) These tools have been designed to assist in the removal of slag from the mold crucible and tap hole. Type S-2 cleaning tools are for use with molds number 1 and 2. ll other molds use type S-3 cleaning tool. Flint Ignitor (IGNITOR) Compact and Convenient:These are mechanical flint ignitors with long service cycles. They produce a large cascade of sparks for ease of igniting the starting material. Worn flints can be replaced. Ignitor Extension (IG-EX) 30 inch extension arm for flint ignitors. llows operator to have more additional reach. Mold Sealer, Putty (DX-3) High heat resistant putty allows small leaks and gaps in the mold to be temporarily stopped. Comes in convenient one pound packs. Mold Sealer, Ceramic Fiber Batting (DX-4) High heat resistant ceramic fiber batting. Used where larger voids need to be filled to ensure proper and complete weld. Generally used with rebar welds. Wrap Shims (SLV-WRP) Thin, flexible copper shim strips. Can be wrapped around wires and cables to adapt them to fit a larger mold opening. 8

9 Flame Resistant Blanket (BLNKET) Heavy lumina-silica fiber woven flame resistant blankets. Can be used to protect surounding areas from sparks and heat. 18" x18". Ratcheting Cable Cutter, (CUTTER1) This compact cable cutter measures only 10 long and is able to cut copper or aluminum cable up to 750 mcm. Precision ratcheting mechanism and high carbon steel blades ensure long service life and clean cable cuts every time. Trigger Start Torch Head, (TORCHH) very convenient flame torch for pre-heating of mold and conductors. This torch uses cartridge type gas canisters. The torch simply screws onto the gas cartridge and the flame can be adjusted via the thumb wheel on the torch head. Mold Cleaning Brush, (MCB-1) This heavy duty brush makes mold cleaning quick and easy. Hefty wooden handles stand up to repeated use. Stiff natural bristles ensure rapid mold cleaning without harming the soft graphite molds. Card Cloth Brush, (CCB-1) Short stiff wire bristles enable efficient cleaning of metal surfaces and wires in preparation for welding. Quality construction on wooden handles ensure long service life. Steel Disks (Disk-S, Disk-M, Disk-L) Steel Disk designed to contain the exothermic reaction to the upper crucible of a mold until the reaction is complete and ready to weld. Weld metals #45 and smaller use Disk- S, #65-#115 use Disk-M and #150 and larger use Disk-L. Comes in packs of 10. Welding Tool Kit - complete kit for exothermic welding operations. This metal tool kit contains everything required for the safe and efficient operation of exothermic welds. Each Kit contains gloves, safety goggles, torch, ignitor, pliers, gripping pliers, screw driver, hammer, cleaning tool, soft brush, wire brush, wire cutter and a metal file. 9

10 Tech Tip: Minimizing Materials and Costs Grid Wire to Ground Rod Connections 250 mcm or Larger Specified connection GET GET Type Ground rod GEP WX (1) 2 molds 2 welds 250 mcm or Larger GET WP GET WT (2) 2 molds 2 welds (3) 2 molds 2 welds GET WT Type GST 1/0 awg Ground rod GEE Type Often in grounding grids it is common to see main grounding conductors sized at 250 mcm or larger. When wire sizes are at this level or larger, it may become difficult and expensive to make proper connections to ground rods (type GET). Since a single 3/4-inch or 5/8 inch ground rod would not be able to withstand several thousand amperes, a fault current must be distributed across and entire ground grid. Therefore an alternative to welding large gauge wires to ground rods would be to use an intermediary wire between the main grounding conductors and the ground rods. Typically 1/0 WG wire can be used because this size wire has over 5 times the equivalent cross section of a 3/4-inch ground rod. This method not only simplifies the welding procedure, but also offers considerable savings of wire and weld metal. Left Diagram: Right Diagram: Mold Type Weld Metal Mold Type Weld Metal GET #200 GEE #90 WT 250-1/0 #90 Equivalent Connections to Ground Rods Several options for achieving a connection as specified in the engineering drawings are available. ll the examples below show electrically equivalent connections as those specified in the engineering drawing represented by the cross and circle symbol. WT GST GST Note: (1) is the most common method (4) 1 molds 1 weld (5) 2 molds 2 welds (6) 1 mold 2 welds 10

11 MSTER SERIES INDEX W Series - Wire/ Cable Connections WE Pg-18 WT Pg-19 WX * WP Pg-22 WF * WL Pg-23 WXL Pg-21 WHY * WLE * WPT * WPD * WGT * WVY * WCE * WCT * WCVT * WVCT * WECV * * Items marked with an asterisk are by special order only. Please inquire for details. 11

12 MSTER SERIES INDEX G Series - Wire to Ground Rod GEE Pg-26 GET Pg-27 GST Pg-28 GEY * GEP * GHY * GWY * GVE * GBN * GBT * GPW * GBVN * GBVS * GBVE * GBVB * GBHT * GTE * GEU * * Items marked with an asterisk are by special order only. Please inquire for details. 12

13 MSTER SERIES INDEX S Series- Cable To Plate/ Pipe SHE Pg-30 SHEB Pg-31 SHT Pg-32 SHTB Pg-33 SVES Pg-34 SVED Pg-35 SVEU Pg-36 SVTV Pg-37 SVTH * SVTHB Pg-38 SVEH * R Series - Wire/ Cable To Rebar RHEH * RHXH * RVXH * RVCT * RVE * RHP * RVP * RHT * * Items marked with an asterisk are by special order only. Please inquire for details. 13

14 MSTER SERIES INDEX P Series - Wire to Terminal Lug PK Pg-40 PV * PY * PT * PL Pg-41 PVD * PHD * PVHT * PVET * PTHU * PVL * * Items marked with an asterisk are by special order only. Please inquire for details. 14

15 W Series Wire To Wire Connections WE WT WP WXL WL W15

16 WE B 7/#10 7/#10 WE 7/#10-7/# /#8 7/#8 WE 7/#8-7/# /#7 7/#7 WE 7/#7-7/# /#6 7/#6 WE 7/#6-7/# /#5 7/#5 WE 7/#5-7/# /#9 19/#9 WE 19/#9-19/# /#8 19/#8 WE 19/#8-19/# /#7 19/#7 WE 19/#7-19/# /#6 19/#6 WE 19/#6-19/# Heavy Duty Versions 7/#10 7/#10 HD-WE 7/#10-7/# /#8 7/#8 HD-WE 7/#8-7/# /#7 7/#7 HD-WE 7/#7-7/# /#6 7/#6 HD-WE 7/#6-7/# /#5 7/#5 HD-WE 7/#5-7/# /#9 19/#9 HD-WE 19/#9-19/# /#8 19/#8 HD-WE 19/#8-19/# /#7 19/#7 HD-WE 19/#7-19/# /#6 19/#6 HD-WE 19/#6-19/#6 3 2 X 150 Recommended Tools: CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4 Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool W16

17 WT B 7/#10 7/#10 WT 7/#10-7/# /#8 7/#8 WT 7/#8-7/# /#10 WT 7/#8-7/# /0 WT 7/#8-2/ /0 WT 7/#8-4/ /#7 7/#7 WT 7/#7-7/# /#8 WT 7/#7-7/# /#10 WT 7/#7-7/# /0 WT 7/#7-2/ /0 WT 7/#7-4/ /#6 7/#6 WT 7/#6-7/# /#7 WT 7/#6-7/# /#6 7/#8 WT 7/#6-7/# /#10 WT 7/#6-7/# /0 WT 7/#6-2/ /0 WT 7/#6-4/ /#5 7/#5 WT 7/#5-7/# /#6 WT 7/#5-7/# /#7 WT 7/#5-7/# /#8 WT 7/#5-7/# /#10 WT 7/#5-7/# /0 WT 7/#5-2/ /0 WT 7/#5-4/ /#9 19/#9 WT19/#9-19/# /#5 WT 19/#9-7/# /#6 WT 19/#9-7/# /#7 WT 19/#9-7/# /#8 WT 19/#9-7/# /0 WT 19/#9-2/ /0 WT 19/#9-4/ /#8 WT 19/#8-19/# /#9 WT 19/#8-19/# /#5 WT 19/#8-7/# /#6 WT 19/#8-7/# /#7 WT 19/#8-7/# /#8 WT 19/#8-7/# /0 WT 19/#8-2/ /0 WT 19/#8-4/ /#7 19/#7 WT 19/#7-19/# /#8 WT 19/#7-19/# /#9 WT 19/#7-19/# /#5 WT 19/#7-7/# Recommended Tools: CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4 Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool W17

18 WT B 19/#7 7/#6 WT 19/#7-7/# /#7 WT 19/#7-7/# /#8 WT 19/#7-7/# /0 WT 19/#7-2/ /0 WT 19/#7-4/ MCM WT 19/# /#6 19/#6 WT 19/#6-19/#6 3 2X150 19/#7 WT 19/#6-19/# /#8 WT 19/#6-19/# /#9 WT 19/#6-19/# /#5 WT 19/#6-7/# /#6 WT 19/#6-7/# /0 WT 19/#6-2/ /0 WT 19/#6-4/ MCM WT 19/# X150 2/0 19/#6 WT 2/0-19/# /#7 WT 2/0-19/# /#8 WT 2/0-19/# /#9 WT 2/0-19/# /#5 WT 2/0-7/# /#6 WT 2/0-7/# /#7 WT 2/0-7/# /#8 WT 2/0-7/# /#10 WT 2/0-7/# /0 19/#6 WT 4/0-19/# /#7 WT 4/0-19/# /#8 WT 4/0-19/# /#9 WT 4/0-19/# /#5 WT 4/0-7/# /#6 WT 4/0-7/# /#7 WT 4/0-7/# /#8 WT 4/0-7/# /#10 WT 4/0-7/# /#6 WT /# /#7 WT /# /#8 WT /# /#9 WT /# /#5 WT 250-7/# /#6 WT 250-7/# /#7 WT 250-7/# /#8 WT 250-7/# /#10 WT 250-7/# MCM 19/#6 WT /#6 3 2X150 19/#7 WT /# /#8 WT /# /#9 WT /# /#5 WT 500-7/# /#6 WT 500-7/# /#7 WT 500-7/# /#8 WT 500-7/# Recommended Tools: CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4 Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool W18

19 WT Heavy Duty Versions B 7/#10 7/#10 HD-WT 7/#10-7/# /#8 7/#8 HD-WT 7/#8-7/# /#10 HD-WT 7/#8-7/# /0 HD-WT 7/#8-2/ /0 HD-WT 7/#8-4/ /#7 7/#7 HD-WT 7/#7-7/# /#8 HD-WT 7/#7-7/#8 3 `150 7/#10 HD-WT 7/#7-7/# /0 HD-WT 7/#7-2/ /0 HD-WT 7/#7-4/ /#6 7/#6 HD-WT 7/#6-7/# /#7 HD-WT 7/#6-7/# /#6 7/#8 HD-WT 7/#6-7/# /#10 HD-WT 7/#6-7/# /0 HD-WT 7/#6-2/ /0 HD-WT 7/#6-4/ /#5 7/#5 HD-WT 7/#5-7/# /#6 HD-WT 7/#5-7/# /#7 HD-WT 7/#5-7/# /#8 HD-WT 7/#5-7/# /#10 HD-WT 7/#5-7/# /0 HD-WT 7/#5-2/ /0 HD-WT 7/#5-4/ /#9 19/#9 HD-WT19/#9-19/# /#5 HD-WT 19/#9-7/# /#6 HD-WT 19/#9-7/# /#7 HD-WT 19/#9-7/# /#8 HD-WT 19/#9-7/# /0 HD-WT 19/#9-2/ /0 HD-WT 19/#9-4/ /#8 HD-WT 19/#8-19/#8 3 2 X /#9 HD-WT 19/#8-19/# /#5 HD-WT 19/#8-7/# /#6 HD-WT 19/#8-7/# /#7 HD-WT 19/#8-7/# /#8 HD-WT 19/#8-7/# /0 HD-WT 19/#8-2/ /0 HD-WT 19/#8-4/ /#7 19/#7 HD-WT 19/#7-19/#7 3 2 X /#8 HD-WT 19/#7-19/#8 3 2 X /#9 HD-WT 19/#7-19/#9 3 2 X 150 7/#5 HD-WT 19/#7-7/#5 3 2 X 150 Recommended Tools: CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4 Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool W19

20 WT B Heavy Duty Versions 19/#7 7/#6 HD-WT 19/#7-7/# /#7 HD-WT 19/#7-7/# /#8 HD-WT 19/#7-7/# /0 HD-WT 19/#7-2/ /0 HD-WT 19/#7-4/ MCM HD-WT 19/# X /#6 19/#6 HD-WT 19/#6-19/#6 3 2 X /#7 HD-WT 19/#6-19/#7 3 2 X /#8 HD-WT 19/#6-19/#8 3 2 X /#9 HD-WT 19/#6-19/#9 3 2 X 150 7/#5 HD-WT 19/#6-7/#5 3 2 X 150 7/#6 HD-WT 19/#6-7/# /0 HD-WT 19/#6-2/ /0 HD-WT 19/#6-4/0 3 2 X MCM HD-WT 19/# X 250 2/0 19/#6 HD-WT 2/0-19/# /#7 HD-WT 2/0-19/# /#8 HD-WT 2/0-19/# /#9 HD-WT 2/0-19/# /#5 HD-WT 2/0-7/# /#6 HD-WT 2/0-7/# /#7 HD-WT 2/0-7/# /#8 HD-WT 2/0-7/# /#10 HD-WT 2/0-7/# /0 19/#6 HD-WT 4/0-19/# /#7 HD-WT 4/0-19/# /#8 HD-WT 4/0-19/# /#9 HD-WT 4/0-19/# /#5 HD-WT 4/0-7/# /#6 HD-WT 4/0-7/# /#7 HD-WT 4/0-7/# /#8 HD-WT 4/0-7/# /#10 HD-WT 4/0-7/# /#6 HD-WT /# /#7 HD-WT /# /#8 HD-WT /# /#9 HD-WT /# /#5 HD-WT 250-7/# /#6 HD-WT 250-7/# /#7 HD-WT 250-7/# /#8 HD-WT 250-7/# /#10 HD-WT 250-7/# MCM 19/#6 HD-WT /#6 3 2 X /#7 HD-WT /#7 3 2 X /#8 HD-WT /#8 3 2 X /#9 HD-WT /#9 3 2 X 150 7/#5 HD-WT 500-7/#5 3 2 X 150 7/#6 HD-WT 500-7/# /#7 HD-WT 500-7/# /#8 HD-WT 500-7/# Recommended Tools: CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4, Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool W20

21 WXL B 7/#10 7/#10 WXL 7/#10-7/# /#8 7/#8 WXL 7/#8-7/# /#10 WXL 7/#8-7/# /#7 7/#7 WXL 7/#7-7/# /#8 WXL 7/#7-7/# /#10 WXL 7/#7-7/# /#6 7/#6 WXL 7/#6-7/# /#7 WXL 7/#6-7/# /#8 WXL 7/#6-7/# /#10 WXL 7/#6-7/# /#5 7/#5 WXL 7/#5-7/# /#6 WXL 7/#5-7/# /#7 WXL 7/#5-7/# /#8 WXL 7/#5-7/# /#9 19/#9 WXL 19/#9-19/#9 5 2X150 7/#5 WXL 19/#9-7/#5 5 2X150 7/#6 WXL 19/#9-7/#6 5 2X150 7/#7 WXL 19/#9-7/# /#8 WXL 19/#9-7/# /#8 19/#8 WXL 19/#8-19/#8 5 2X200 19/#9 WXL 19/#8-19/#9 5 2X200 7/#5 WXL 19/#8-7/#5 5 2X150 7/#6 WXL 19/#8-7/#6 5 2X150 7/#7 WXL 19/#8-7/# /#8 WXL 19/#8-7/# /#7 19/#7 WXL 19/#7-19/# /#8 WXL 19/#7-19/# /#9 WXL 19/#7-19/# /#5 WXL 19/#7-7/#5 5 2X200 7/#6 WXL 19/#7-7/#6 5 2X200 7/#7 WXL 19/#7-7/#7 5 2X150 7/#8 WXL 19/#7-7/# /#6 19/#6 WXL 19/#6-19/#6 5 3X250 19/#7 WXL 19/#6-19/#7 5 3X200 19/#8 WXL 19/#6-19/#8 5 3X200 19/#9 WXL 19/#6-19/# /#5 WXL 19/#6-7/# /#6 WXL 19/#6-7/# /#7 WXL 19/#6-7/#7 5 2X200 7/#8 WXL 19/#6-7/#8 5 2X150 W21

22 WXL B Heavy Duty Versions 7/#10 7/#10 HD-WXL 7/#10-7/# /#8 7/#8 HD-WXL 7/#8-7/# /#10 HD-WXL 7/#8-7/# /#7 7/#7 HD-WXL 7/#7-7/#7 5 2 X 150 7/#8 HD-WXL 7/#7-7/#8 5 2 X 150 7/#10 HD-WXL 7/#7-7/# /#6 7/#6 HD-WXL 7/#6-7/#6 5 2 X 200 7/#7 HD-WXL 7/#6-7/#7 5 2 X 150 7/#8 HD-WXL 7/#6-7/#8 5 2 X 150 7/#10 HD-WXL 7/#6-7/# /#5 7/#5 HD-WXL 7/#5-7/#5 6 2 X 200 7/#6 HD-WXL 7/#5-7/#6 6 2 X 200 7/#7 HD-WXL 7/#5-7/#7 5 2 X 150 7/#8 HD-WXL 7/#5-7/#8 6 3 X /#9 19/#9 HD-WXL 19/#9-19/#9 6 2 X 250 7/#5 HD-WXL 19/#9-7/#5 6 2 X 250 7/#6 HD-WXL 19/#9-7/#6 6 2 X 250 7/#7 HD-WXL 19/#9-7/#7 6 2 X 200 7/#8 HD-WXL 19/#9-7/#8 6 2 X /#8 19/#8 HD-WXL 19/#8-19/#8 6 3 X /#9 HD-WXL 19/#8-19/#9 6 3 X 200 7/#5 HD-WXL 19/#8-7/#5 6 2 X 250 7/#6 HD-WXL 19/#8-7/#6 6 2 X 250 7/#7 HD-WXL 19/#8-7/#7 6 2 x 200 7/#8 HD-WXL 19/#8-7/#8 6 2 x /#7 19/#7 HD-WXL 19/#7-19/#7 6 4 x /#8 HD-WXL 19/#7-19/#8 6 4 x /#9 HD-WXL 19/#7-19/#9 6 4 x 200 7/#5 HD-WXL 19/#7-7/#5 6 3 x 250 7/#6 HD-WXL 19/#7-7/#6 6 3 x 250 7/#7 HD-WXL 19/#7-7/#7 6 2 x 250 7/#8 HD-WXL 19/#7-7/#8 6 2 x /#6 19/#6 HD-WXL 19/#6-19/#6 6 5 x /#7 HD-WXL 19/#6-19/#7 6 4 X /#8 HD-WXL 19/#6-19/#8 6 4 X /#9 HD-WXL 19/#6-19/#9 6 4 X 200 7/#5 HD-WXL 19/#6-7/#5 6 4 X 200 7/#6 HD-WXL 19/#6-7/#6 6 4 X 200 7/#7 HD-WXL 19/#6-7/#7 6 2 X 250 7/#8 HD-WXL 19/#6-7/#8 6 2 X 250 W22

23 WP B 7/#10 7/#10 WP 7/#10-7/# /#8 7/#8 WP 7/#8-7/# /#10 WP 7/#8-7/# /#7 7/#7 WP 7/#7-7/# /#8 WP 7/#7-7/# /#10 WP 7/#7-7/# /#6 7/#6 WP 7/#6-7/# /#7 WP 7/#6-7/# /#8 WP 7/#6-7/# /#10 WP 7/#6-7/# /#5 7/#5 WP 7/#5-7/# /#6 WP 7/#5-7/# /#7 WP 7/#5-7/# /#8 WP 7/#5-7/# /#9 19/#9 WP 19/#9-19/# /#5 WP 19/#9-7/# /#6 WP 19/#9-7/# /#7 WP 19/#9-7/# /#8 WP 19/#9-7/# /#8 19/#8 WP 19/#8-19/#8 3 2X150 19/#9 WP 19/#8-19/# /#5 WP 19/#8-7/# /#6 WP 19/#8-7/# /#7 WP 19/#8-7/# /#8 WP 19/#8-7/# /#7 19/#7 WP 19/#7-19/#7 3 2X150 19/#8 WP 19/#7-19/#8 3 2X150 19/#9 WP 19/#7-19/# /#5 WP 19/#7-7/# /#6 WP 19/#7-7/# /#7 WP 19/#7-7/# /#8 WP 19/#7-7/# /#6 19/#6 WP 19/#6-19/#6 3 2X200 19/#7 WP 19/#6-19/#7 3 2X150 19/#8 WP 19/#6-19/#8 3 2X150 19/#9 WP 19/#6-19/# /#5 WP 19/#6-7/# /#6 WP 19/#6-7/# /#7 WP 19/#6-7/# /#8 WP 19/#6-7/# Recommended Tools: CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4 Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool W23

24 WP Heavy Duty Versions B 7/#10 7/#10 HD-WP 7/#10-7/# /#8 7/#8 HD-WP 7/#8-7/# /#10 HD-WP 7/#8-7/# /#7 7/#7 HD-WP 7/#7-7/# /#8 HD-WP 7/#7-7/# /#10 HD-WP 7/#7-7/# /#6 7/#6 HD-WP 7/#6-7/# /#7 HD-WP 7/#6-7/# /#8 HD-WP 7/#6-7/# /#10 HD-WP 7/#6-7/# /#5 7/#5 HD-WP 7/#5-7/#5 3 2 X 150 7/#6 HD-WP 7/#5-7/#6 3 2 X 150 7/#7 HD-WP 7/#5-7/# /#8 HD-WP 7/#5-7/# /#9 19/#9 HD-WP 19/#9-19/#9 3 2 X 200 7/#5 HD-WP 19/#9-7/#5 3 2 X 150 7/#6 HD-WP 19/#9-7/#6 3 2 X 150 7/#7 HD-WP 19/#9-7/# /#8 HD-WP 19/#9-7/# /#8 19/#8 HD-WP 19/#8-19/#8 3 2 X /#9 HD-WP 19/#8-19/#9 3 2 X 200 7/#5 HD-WP 19/#8-7/#5 3 2 X 150 7/#6 HD-WP 19/#8-7/#6 3 2 X 150 7/#7 HD-WP 19/#8-7/# /#8 HD-WP 19/#8-7/# /#7 19/#7 HD-WP 19/#7-19/#7 3 2 X /#8 HD-WP 19/#7-19/#8 3 2 X /#9 HD-WP 19/#7-19/#9 3 2 X 200 7/#5 HD-WP 19/#7-7/#5 3 2 X 150 7/#6 HD-WP 19/#7-7/#6 3 2 X 150 7/#7 HD-WP 19/#7-7/# /#8 HD-WP 19/#7-7/# /#6 19/#6 HD-WP 19/#6-19/#6 3 2 X /#7 HD-WP 19/#6-19/#7 3 2 X /#8 HD-WP 19/#6-19/#8 3 2 X /#9 HD-WP 19/#6-19/#9 3 2 X 200 7/#5 HD-WP 19/#6-7/#5 3 2 X 150 7/#6 HD-WP 19/#6-7/#6 3 2 X 150 7/#7 HD-WP 19/#6-7/# /#8 HD-WP 19/#6-7/# Recommended Tools: CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4 Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool W24

25 WL B 7/#10 2 WL 7/# WL 7/# WL 7/# S WL 7/#10-6S S WL 7/#10-8S /#8 2 WL 7/# WL 7/# WL 7/# S WL 7/#8-6S S WL 7/#8-8S /#7 2 WL 7/# WL 7/# WL 7/# S WL 7/#7-6S S WL 7/#7-8S /#6 2 WL 7/# WL 7/# WL 7/# S WL 7/#6-6S S WL 7/#6-8S /#5 2 WL 7/# WL 7/# WL 7/# S WL 7/#5-6S S WL 7/#5-8S 3 65 Recommended Tools: CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4, Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool W25

26 WL B Heavy Duty Versions 7/#10 2 HD-WL 7/# HD-WL 7/# HD-WL 7/# S HD-WL 7/#10-6S S HD-WL 7/#10-8S /#8 2 HD-WL 7/# HD-WL 7/# HD-WL 7/# S HD-WL 7/#8-6S S HD-WL 7/#8-8S /#7 2 HD-WL 7/# HD-WL 7/# HD-WL 7/# S HD-WL 7/#7-6S S HD-WL 7/#7-8S /#6 2 HD-WL 7/# HD-WL 7/# HD-WL 7/# S HD-WL 7/#6-6S S HD-WL 7/#6-8S /#5 2 HD-WL 7/# HD-WL 7/# HD-WL 7/# S HD-WL 7/#5-6S S HD-WL 7/#5-8S Recommended Tools: CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4, Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool W26

27 G Series Ground Rod To Wire Connections GEE GET GST G27

28 GEE Ground rod diameter in inches. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. B 1/2 7/#10 GEE 12-7/# /#8 GEE 12-7/# /#7 GEE 12-7/# /#6 GEE 12-7/# /#5 GEE 12-7/# /#9 GEE 12-19/# /#8 GEE 12-19/# /8 7/#10 GEE 15-7/# /#8 GEE 15-7/# /#7 GEE 15-7/# /#6 GEE 15-7/# /#5 GEE 15-7/# /#9 GEE 15-19/# /#8 GEE 15-19/# /#7 GEE 15-19/# /#6 GEE 15-19/# /4 7/#10 GEE 18-7/# /#8 GEE 18-7/# /#7 GEE 18-7/# /#6 GEE 18-7/# /#5 GEE 18-7/# /#9 GEE 18-19/# /#8 GEE 18-19/# /#7 GEE 18-19/# /#6 GEE 18-19/# /#10 GEE 25-7/# /#8 GEE 25-7/# /#7 GEE 25-7/# /#6 GEE 25-7/# /#5 GEE 25-7/# /#9 GEE 25-19/# /#8 GEE 25-19/# /#7 GEE 25-19/# /#6 GEE 25-19/# Recommended Tools: CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4 Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool G28

29 GEE Heavy Duty Versions B 1/2 7/#10 HD-GEE 12-7/# /#8 HD-GEE 12-7/# /#7 HD-GEE 12-7/# /#6 HD-GEE 12-7/# /#5 HD-GEE 12-7/# /#9 HD-GEE 12-19/# /#8 HD-GEE 12-19/# /8 7/#10 HD-GEE 15-7/# /#8 HD-GEE 15-7/# /#7 HD-GEE 15-7/# /#6 HD-GEE 15-7/# /#5 HD-GEE 15-7/# /#9 HD-GEE 15-19/# /#8 HD-GEE 15-19/# /#7 HD-GEE 15-19/# /#6 HD-GEE 15-19/# /4 7/#10 HD-GEE 18-7/# /#8 HD-GEE 18-7/# /#7 HD-GEE 18-7/# /#6 HD-GEE 18-7/# /#5 HD-GEE 18-7/# /#9 HD-GEE 18-19/# /#8 HD-GEE 18-19/# /#7 HD-GEE 18-19/# /#6 HD-GEE 18-19/# /#10 HD-GEE 25-7/# /#8 HD-GEE 25-7/# /#7 HD-GEE 25-7/# /#6 HD-GEE 25-7/# /#5 HD-GEE 25-7/# /#9 HD-GEE 25-19/# /#8 HD-GEE 25-19/#8 3 2 X /#7 HD-GEE 25-19/#7 3 2 X /#6 HD-GEE 25-19/#6 3 2 X 150 Recommended Tools: CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4 Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool G29

30 GET Ground rod diameter in inches. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. B 1/2 7/#10 GET 12-7/# /#8 GET 12-7/# /#7 GET 12-7/# /#6 GET 12-7/# /#5 GET 12-7/# /#9 GET 12-19/# /#8 GET 12-19/# /8 7/#10 GET 15-7/# /#8 GET 15-7/# /#7 GET 15-7/# /#6 GET 15-7/# /#5 GET 15-7/# /#9 GET 15-19/# /#8 GET 15-19/# /#7 GET 15-19/# /#6 GET 15-19/# /4 7/#10 GET 18-7/# /#8 GET 18-7/# /#7 GET 18-7/# /#6 GET 18-7/# /#5 GET 18-7/# /#9 GET 18-19/# /#8 GET 18-19/# /#7 GET 18-19/# /#6 GET 18-19/# /#10 GET 25-7/# /#8 GET 25-7/# /#7 GET 25-7/# /#6 GET 25-7/# /#5 GET 25-7/# /#9 GET 25-19/# /#8 GET 25-19/# /#7 GET 25-19/# /#6 GET 25-19/# Recommended Tools: CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4 Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool G30

31 GET Heavy Duty Versions 1/2 7/#10 HD-GET 12-7/# B 7/#8 HD-GET 12-7/# /#7 HD-GET 12-7/# /#6 HD-GET 12-7/# /#5 HD-GET 12-7/# /#9 HD-GET 12-19/# /#8 HD-GET 12-19/#8 3 2 X 150 5/8 7/#10 HD-GET 15-7/# /#8 HD-GET 15-7/# /#7 HD-GET 15-7/# /#6 HD-GET 15-7/# /#5 HD-GET 15-7/# /#9 HD-GET 15-19/# /#8 HD-GET 15-19/#8 3 2 X /#7 HD-GET 15-19/#7 3 2 X /#6 HD-GET 15-19/#6 3 2 X 200 3/4 7/#10 HD-GET 18-7/# /#8 HD-GET 18-7/# /#7 HD-GET 18-7/# /#6 HD-GET 18-7/# /#5 HD-GET 18-7/# /#9 HD-GET 18-19/# /#8 HD-GET 18-19/#8 3 2 X /#7 HD-GET 18-19/#7 3 2 X /#6 HD-GET 18-19/#6 3 2 X /#10 HD-GET 25-7/# /#8 HD-GET 25-7/# /#7 HD-GET 25-7/# /#6 HD-GET 25-7/# /#5 HD-GET 25-7/#5 3 2 X /#9 HD-GET 25-19/#9 3 2 X /#8 HD-GET 25-19/#8 3 2 X /#7 HD-GET 25-19/#7 3 2 X /#6 HD-GET 25-19/#6 3 2 X 200 Recommended Tools: CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4 Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool G31

32 GST Ground rod diameter in inches. Other dimensions available on request. Please provide wire and rod dimensions as well as material type when ordering custom specifications. B 1/2 7/#10 GST 12-7/# /#8 GST 12-7/# /#7 GST 12-7/# /#6 GST 12-7/# /#5 GST 12-7/# /#9 GST 12-19/# /#8 GST 12-19/# /8 7/#10 GST 15-7/# /#8 GST 15-7/# /#7 GST 15-7/# /#6 GST 15-7/# /#5 GST 15-7/# /#9 GST 15-19/# /#8 GST 15-19/# /#7 GST 15-19/#7 7 2X250 19/#6 GST 15-19/#6 7 2X200 3/4 7/#10 GST 18-7/# /#8 GST 18-7/# /#7 GST 18-7/# /#6 GST 18-7/# /#5 GST 18-7/# /#9 GST 18-19/# /#8 GST 18-19/# /#7 GST 18-19/#7 7 2X200 19/#6 GST 18-19/# /#10 GST 25-7/# /#8 GST 25-7/# /#7 GST 25-7/# /#6 GST 25-7/# /#5 GST 25-7/# /#9 GST 25-19/# /#8 GST 25-19/# /#7 GST 25-19/#7 7 2X200 19/#6 GST 25-19/# Recommended Tools: CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4 Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool G32

33 GST Heavy Duty Versions B 1/2 7/#10 HD-GST 12-7/# /#8 HD-GST 12-7/# /#7 HD-GST 12-7/# /#6 HD-GST 12-7/# /#5 HD-GST 12-7/# /#9 HD-GST 12-19/# /#8 HD-GST 12-19/#8 7 2 X 150 5/8 7/#10 HD-GST 15-7/# /#8 HD-GST 15-7/# /#7 HD-GST 15-7/# /#6 HD-GST 15-7/# /#5 HD-GST 15-7/# /#9 HD-GST 15-19/# /#8 HD-GST 15-19/#8 7 2 X /#7 HD-GST 15-19/#7 8 4 X /#6 HD-GST 15-19/#6 8 3 X 250 3/4 7/#10 HD-GST 18-7/# /#8 HD-GST 18-7/# /#7 HD-GST 18-7/# /#6 HD-GST 18-7/# /#5 HD-GST 18-7/#5 7 2 X /#9 HD-GST 18-19/#9 7 2 X /#8 HD-GST 18-19/#8 7 2 X /#7 HD-GST 18-19/#7 8 3 X /#6 HD-GST 18-19/#6 8 4 X /#10 HD-GST 25-7/# /#8 HD-GST 25-7/# /#7 HD-GST 25-7/# /#6 HD-GST 25-7/# /#5 HD-GST 25-7/#5 7 2 X /#9 HD-GST 25-19/#9 7 2 X150 19/#8 HD-GST 25-19/#8 7 2 X /#7 HD-GST 25-19/#7 8 3 X /#6 HD-GST 25-19/#6 8 4 X 200 Recommended Tools: CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4 Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool G33

34 G34

35 S Series Connections to steel sheets and pipes SHE SHEB SHT SVED SVES SVES SVTHB SVEU SHTB S35

36 SHE D= OD in inches 7/#10 SHE 7/# DX - 3 7/#8 SHE 7/# DX - 3 7/#7 SHE 7/# DX - 3 7/#6 SHE 7/# DX - 3 7/#5 SHE 7/# DX /#9 SHE 19/# DX /#8 SHE 19/# DX /#7 SHE 19/# DX /#6 SHE 19/# DX - 3 7/#10 SHE 7/#10-D 3 65 DX - 3 7/#8 SHE 7/#8-D 3 90 DX - 3 7/#7 SHE 7/#7-D 3 90 DX - 3 7/#6 SHE 7/#6-D DX - 3 7/#5 SHE 7/#5-D DX /#9 SHE 19/#9-D DX /#8 SHE 19/#8-D DX /#7 SHE 19/#7-D DX /#6 SHE 19/#6-D DX - 3 When welding onto pipes, a CL-3CH chain clamp will help hold the mold in position. If welding onto pipe, please substitute "D" with the appropriate pipe diameter in inches when ordering. S36

37 SHEB 7/#10 SHEB 7/# /#8 SHEB 7/# /#7 SHEB 7/# /#6 SHEB 7/# /#5 SHEB 7/# /#9 SHEB 19/# /#8 SHEB 19/# /#7 SHEB 19/# /#6 SHEB 19/# Heavy Duty Versions D= OD in Inches 7/#10 HD-SHEB 7/# /#8 HD-SHEB 7/# /#7 HD-SHEB 7/# /#6 HD-SHEB 7/# /#5 HD-SHEB 7/# /#9 HD-SHEB 19/# /#8 HD-SHEB 19/# /#7 HD-SHEB 19/#7 3 2 x /#6 HD-SHEB 19/#6 3 2 x 150 7/#10 SHEB 7/#10-D /#8 SHEB 7/#8-D /#7 SHEB 7/#7-D /#6 SHEB 7/#6-D /#5 SHEB 7/#5-D /#9 SHEB 19/#9-D /#8 SHEB 19/#8-D /#7 SHEB 19/#7-D /#6 SHEB 19/#6-D When welding onto pipes, a CL-3CH chain clamp will help hold the mold in position. If welding onto pipe, please substitute "D" with the appropriate pipe diameter in inches when ordering. S37

38 SHT 7/#10 SHT 7/# DX-3 7/#8 SHT 7/# DX-3 7/#7 SHT 7/# DX-3 7/#6 SHT 7/# DX-3 7/#5 SHT 7/# DX-3 19/#9 SHT 19/# DX-3 19/#8 SHT 19/# DX-3 19/#7 SHT 19/# DX-3 19/#6 SHT 19/#6 3 2 X 150 DX-3 D=outer diameter, mm 7/#10 SHT 7/#10-D 3 65 DX-3 7/#8 SHT 7/#8-D 3 90 DX-3 7/#7 SHT 7/#7-D DX-3 7/#6 SHT 7/#6-D DX-3 7/#5 SHT 7/#5-D DX-3 19/#9 SHT 19/#9-D DX-3 19/#8 SHT 19/#8-D DX-3 19/#7 SHT 19/#7-D DX-3 19/#6 SHT 19/#6-D 3 2 X 150 DX-3 When welding onto pipes, a CL-3CH chain clamp will help hold the mold in position. If welding onto pipe, please substitute "D" with the appropriate pipe diameter in inches when ordering. S38

39 SHTB 7/#10 SHTB 7/# /#8 SHTB 7/# /#7 SHTB 7/# /#6 SHTB 7/# /#5 SHTB 7/# /#9 SHTB 19/# /#8 SHTB 19/# /#7 SHTB 19/# /#6 SHTB 19/#6 3 2 X 150 Heavy Duty Versions D=outer diameter, mm 7/#10 HD-SHTB 7/# /#8 HD-SHTB 7/# /#7 HD-SHTB 7/# /#6 HD-SHTB 7/# /#5 HD-SHTB 7/# /#9 HD-SHTB 19/# /#8 HD-SHTB 19/#8 3 2 X /#7 HD-SHTB 19/#7 3 2 X /#6 HD-SHTB 19/#6 4 2 X 500 7/#10 SHTB 7/#10-D /#8 SHTB 7/#8-D /#7 SHTB 7/#7-D /#6 SHTB 7/#6-D /#5 SHTB 7/#5-D /#9 SHTB 19/#9-D /#8 SHTB 19/#8-D /#7 SHTB 19/#7-D /#6 SHTB 19/#6-D 3 2 X 150 When welding onto pipes, a CL-3CH chain clamp will help hold the mold in position. If welding onto pipe, please substitute "D" with the appropriate pipe diameter in inches when ordering. S39

40 SVES D= OD in Inches 7/#10 SVES 7/# /#8 SVES 7/# /#7 SVES 7/# /#6 SVES 7/# /#5 SVES 7/# /#9 SVES 19/# /#8 SVES 19/# /#7 SVES 19/# /#6 SVES 19/# Heavy Duty Versions 7/#10 HD-SVES 7/# /#8 HD-SVES 7/# /#7 HD-SVES 7/# /#6 HD-SVES 7/# /#5 HD-SVES 7/# /#9 HD-SVES 19/# /#8 HD-SVES 19/# /#7 HD-SVES 19/#7 3 2 X /#6 HD-SVES 19/#6 3 2 X 150 7/#10 SVES 7/#10-D /#8 SVES 7/#8-D /#7 SVES 7/#7-D /#6 SVES 7/#6-D /#5 SVES 7/#5-D /#9 SVES 19/#9-D /#8 SVES 19/#8-D /#7 SVES 19/#7-D /#6 SVES 19/#6-D When welding onto flat surfaces, the optional C-clamp attachement will simplify the positioning and operation of these molds. When welding onto pipes, a CL-3CV chain clamp will help hold the mold in position. If welding onto pipe, please substitute "D" with the appropriate pipe diameter in inches when ordering. Molds can be ordered to fit 1.5"-4" dia. pipes, please use in place of -D in the part number. Example: SVES 4/ S40

41 SVED D= OD in Inches 7/#10 SVED 7/# /#8 SVED 7/# /#7 SVED 7/# /#6 SVED 7/# /#5 SVED 7/# /#9 SVED 19/# /#8 SVED 19/# /#7 SVED 19/# /#6 SVED 19/#6 3 2 X 150 Heavy Duty Versions 7/#10 HD-SVED 7/# /#8 HD-SVED 7/# /#7 HD-SVED 7/# /#6 HD-SVED 7/# /#5 HD-SVED 7/# /#9 HD-SVED 19/#9 3 2 X /#8 HD-SVED 19/#8 3 2 X /#7 HD-SVED 19/#7 3 2 X /#6 HD-SVED 19/#6 4 2 X 250 7/#10 SVED 7/#10-D /#8 SVED 7/#8-D /#7 SVED 7/#7-D /#6 SVED 7/#6-D /#5 SVED 7/#5-D /#9 SVED 19/#9-D /#8 SVED 19/#8-D /#7 SVED 19/#7-D /#6 SVED 19/#6-D 3 2 X 150 When welding onto flat surfaces, the optional C-clamp attachement will simplify the positioning and operation of these molds. When welding onto pipes, a CL-3CV chain clamp will help hold the mold in position. If welding onto pipe, please substitute "D" with the appropriate pipe diameter in inches when ordering. Molds can be ordered to fit 1.5"-4" dia. pipes, please use in place of -D in the part number. Example: SVES 4/ S41

42 SVEU 7/#10 SVEU 7/# /#8 SVEU 7/# /#7 SVEU 7/# /#6 SVEU 7/# /#5 SVEU 7/# /#9 SVEU 19/# /#8 SVEU 19/# /#7 SVEU 19/#7 3 2X150 19/#6 SVEU 19/#6 3 2X200 Heavy Duty Versions 7/#10 HD-SVEU 7/# /#8 HD-SVEU 7/# /#7 HD-SVEU 7/# /#6 HD-SVEU 7/#6 3 2 X 150 7/#5 HD-SVEU 7/#5 3 2 X /#9 HD-SVEU 19/#9 3 2 X /#8 HD-SVEU 19/#8 3 2 X /#7 HD-SVEU 19/#7 4 2 X /#6 HD-SVEU 19/#6 4 3 X 250 7/#10 SVEU 7/#10-D /#8 SVEU 7/#8-D /#7 SVEU 7/#7-D /#6 SVEU 7/#6-D /#5 SVEU 7/#5-D /#9 SVEU 19/#9-D /#8 SVEU 19/#8-D /#7 SVEU 19/#7-D 3 2X150 19/#6 SVEU 19/#6-D 3 2X200 When welding onto flat surfaces, the optional C-clamp attachement will simplify the positioning and operation of these molds. When welding onto pipes, a CL-3CV chain clamp will help hold the mold in position. If welding onto pipe, please substitute "D" with the appropriate pipe diameter in inches when ordering. Molds can be ordered to fit 1.5"-4" dia. pipes, please use in place of -D in the part number. Example: SVES 4/ S42

43 SVTV D= OD in Inches 7/#10 SVTV 7/# /#8 SVTV 7/# /#7 SVTV 7/# /#6 SVTV 7/# /#5 SVTV 7/# /#9 SVTV 19/# /#8 SVTV 19/#8 3 2 x /#7 SVTV 19/#7 3 2 x /#6 SVTV 19/#6 3 2 x 200 Heavy Duty Versions 7/#10 HD-SVTV 7/# /#8 HD-SVTV 7/#8 3 2 X 150 7/#7 HD-SVTV 7/#7 3 2 X 150 7/#6 HD-SVTV 7/#6 4 2 X 200 7/#5 HD-SVTV 7/#5 4 2 X /#9 HD-SVTV 19/#9 4 2 X /#8 HD-SVTV 19/#8 4 2 X /#7 HD-SVTV 19/#7 4 2 x /#6 HD-SVTV 19/#6 4 3 x 250 7/#10 SVTV 7/#10-D /#8 SVTV 7/#8-D /#7 SVTV 7/#7-D /#6 SVTV 7/#6-D /#5 SVTV 7/#5-D /#9 SVTV 19/#9-D /#8 SVTV 19/#8-D 5 2 x /#7 SVTV 19/#7-D 5 2 x /#6 SVTV 19/#6-D 5 2 x 200 When welding onto flat surfaces, the optional C-clamp attachement will simplify the positioning and operation of these molds. When welding onto pipes, a CL-3CV chain clamp will help hold the mold in position. If welding onto pipe, please substitute "D" with the appropriate pipe diameter in inches when ordering. Molds can be ordered to fit 1.5"-4" dia. pipes, please use in place of -D in the part number. Example: SVES 4/ S43

44 SVTHB * Conductor is raised off of steel surface. D= OD in Inches 7/#10 SVTHB 7/# /#8 SVTHB 7/# /#7 SVTHB 7/# /#6 SVTHB 7/# /#5 SVTHB 7/# /#9 SVTHB 19/# /#10 HD-SVTHB 7/# /#8 HD-SVTHB 7/# /#7 HD-SVTHB 7/# /#6 HD-SVTHB 7/# /#5 HD-SVTHB 7/# /#9 HD-SVTHB 19/# /#10 SVTHB 7/#10-D /#8 SVTHB 7/#8-D /#7 SVTHB 7/#7-D /#6 SVTHB 7/#6-D /#5 SVTHB 7/#5-D /#9 SVTHB 19/#9-D When welding onto flat surfaces, the optional clamp attachement will simplify the positioning and operation of these molds. When welding onto pipes, a CL-3CH chain clamp will help hold the mold in position. If welding onto pipe, please substitute "D" with the appropriate pipe diameter in inches when ordering. S44

45 Connections To Bus Bars nd Terminal Lugs PK P Series PL P39

46 PK * For welding wire/cable to terminal lugs or bus bar end. B 7/#10 1 X 3/16 PK 7/#10-1X /#8 1 X 3/16 PK 7/#8-1X X 1/4 PK 7/#8-1X /#7 1 X 3/16 PK 7/#7-1X X 1/4 PK 7/#7-1X /#6 1 X 3/16 PK 7/#6-1X X 1/4 PK 7/#6-1X /2 X 1/4 PK 7/#6-1.5X /#5 1 X 3/16 PK 7/#5-1X X 1/4 PK 7/#5-1X /2 X 1/4 PK 7/#5-1.5X /#9 1 X 3/16 PK 19/#9-1X X 1/4 PK 19/#9-1X /2 X 1/4 PK 19/#9-1.5X /#8 1 X 1/4 PK 19/#8-1X /2 X 1/4 PK 19/#8-1.5X /#7 1 X 1/4 PK 19/#7-1X /2 X 1/4 PK 19/#7-1.5X /#6 1 X 1/4 PK 19/#6-1X /2 X 1/4 PK 19/#6-1.5X Recommended Tools: CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4 Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool P40

47 PL B * For welding wire/cable to terminal lugs or bus bar end. 7/#10 1 X 3/16 PL 7/#10-1X /#8 1 X 3/16 PL 7/#8-1X X 1/4 PL 7/#8-1X /#7 1 X 3/16 PL 7/#7-1X X 1/4 PL 7/#7-1X /#6 1 X 3/16 PL 7/#6-1X X 1/4 PL 7/#6-1X /2 X 1/4 PL 7/#6-1.5X /#5 1 X 3/16 PL 7/#5-1X X 1/4 PL 7/#5-1X /2 X 1/4 PL 7/#5-1.5X /#9 1 X 3/16 PL 19/#9-1X X 1/4 PL 19/#9-1X /2 X 1/4 PL 19/#9-1.5X /#8 1 X 1/4 PL 19/#8-1X /2 X 1/4 PL 19/#8-1.5X /#7 1 X 1/4 PL 19/#7-1X /2 X 1/4 PL 19/#7-1.5X /#6 1 X 1/4 PL 19/#6-1X /2 X 1/4 PL 19/#6-1.5X Recommended Tools: CL-3 Handle Clamp. If weld metal is greater than #250 then use CL-4 Flint Ignitor, MCB-1 Mold Cleaning Brush, S-3 Slag Removal Tool P41