SUPER FURNACE. A better idea (MANUFACTURER OF ALL KINDS OF INDUSTRIAL FURNACES AND SUPPLIER OF FURNACE REFRACTORIES AND FURNACE SPARE PARTS)

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1 SUPER FURNACE A better idea (MANUFACTURER OF ALL KINDS OF INDUSTRIAL FURNACES AND SUPPLIER OF FURNACE REFRACTORIES AND FURNACE SPARE PARTS) Website: E mail: - superfurnace.c@gmail.com pankajchauhan.c@gmail.com Mobile no: (Plot no- 44, 16/2 karkhana bagh, Mathura road Faridabad, Haryana). Dear Sir/Madam, We would like to inform you that we are designing and manufacturing most modern, Sophisticated & Advanced Oil fired; Gas fired Furnaces, especially for Stress relieving, LPG CYLINDER HEAT TREATMENT FURNACE Our firm is engaged in the manufacturing of LPG Cylinder furnaces and any other type of furnaces for the heat treatment of cylinder. Roll Down type Heat Treatment Furnace

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3 Process Capabilities: Stress Relieving Tempering Pre-heating We manufacture fuel heated & fuel efficient roll down type furnace for stress relieving of cylindrical shaped components. The furnace maintains high temperature uniformity through sophisticated temperature control system. The furnace is manufactured in different capacities as per the requirement.

4 Salient Features: Simple design & easy to control Heavy reinforced structure of rolled structural steel. Available with high efficiency recuperative system, in fuel fired design. High grade refractory lining ensures higher thermal efficiency. Door sealing arrangement results lower heat losses. Component Processed : Stress Relieving LPG Cylinders Heat Treatment of Cylinders shaped components Pre-heating of C.I. sleeves / liners of cylinder blocks

5 Our firm has a full range of Cylinders Heat Treatment Furnaces up to a capacity of 60 cylinders per hour to offer to Cylinders Manufacturing industries. Heat Treatment line comprises Hardening and Tempering Furnaces with Quenching Facilities. The hardening furnaces can be walking beam type with quenching system for polymer or oil as per process requirement and tempering furnaces can be walking beam or conveyor type.

6 Cylinders can be manually placed on a charging conveyor in front of walking beam hardening furnace. Walking beams of hardening furnace will pick-up the cylinders from the conveyor and will move inside the hardening furnace at required spacing from charging to discharging end. The heated cylinders will be discharged out of the hardening furnace one by one and will be placed over the cradle of the hydraulically operated vertical or rotary type quenching system which will immerse the cylinders into the quenching oil. After the quenching cycle is over, the cradle will lift-up from the

7 quenching tank and the cylinders will be moved forward to charge side of the tempering furnace by means of electro-mechanical discharge conveyor. Heat Treatment Furnaces Heat Treatment Salts for Hardening, Tempering & Ovens & etc. non-ferrous Melting Furnaces. Hot Air for blowing in pipe galvanizing. Melting & holding Furnaces for Aluminium, Zinc, Copper, Brass, Silver, Tin and gold etc. Latest Zinc Oxide Plants. Control panels. Profile To fulfill the varied requirements of various industrial applications, we, Super furnace, have come up with a wide range of industrial equipment that has been appreciated for their smooth functionality, durability and reliability. The company is a growing manufacturer, exporter and supplier of hi-tech machines and equipment meant for effective non ferrous Smelting, Heating, Holding, Melting and Re-Cycling process, which are encouraged and undertaken at almost every industrial house. We offer Al. Recycling Plant, Lead Smelting Plant, Zinc & Copper Melting Plant, Electrical melting cum holding Furnace, Billet Re-Heating Furnace and Air pollution control system. At our company, the best of engineering and designing skill are materialized to fabricate a series of world class furnaces and allied equipment. The entire range of aforesaid industrial products is manufactured using latest technology with qualitative range of raw materials and components that makes our products distinguished from other similar products. We have always followed standard manufacturing practices that have helped us in maintaining optimum quality standards. We

8 understand the value of money invested by our clients and ensure optimum clients satisfaction. Mission & Vision We have been setting a milestone of success and achievements owing to advanced engineering works and fine designing skills since the day of inception. Serving clients to their utmost satisfaction through a series of perfect machines and equipment is our Mission. Our Vision is to fabricate an impressive line of smelting plant, recycling plant, heating furnace, etc. in various designs and models as an absolute product solution for every client. We focus on precision, perfection and total customer satisfaction at all stages. VARIOUS PRODUCTS OFFERED BY US FURNACES FOR NON FERROUS METALS OIL FIRED FURNACE 1) Aluminium Melting Plant Our clients can avail from us complete Aluminium Melting Plants that have been manufactured using high-grade material. a) Gas/oil fired and electric die casting furnaces/crucible furnaces We are instrumental in offering a comprehensive range of Crucible Furnaces. Offered at cost effective prices, these are easy in operation thus demanding negligible maintenance. Die casting furnaces which runs by Gas i.e. natural gas and also oil fired furnaces. We made these furnaces in such a way that their consumption is very low. Our product quality is very good in the market. Till date what ever furnace we supply has given to our customers very good results. Our Aluminium melting furnace are designed in such a way that the crucible life increase. Our organization offers a wide range of Crucible Tilting Furnace which is used for melting or keeping the melted state of nonferrous metals. The range is precisely designed by qualified engineers who make use of advanced machinery for fabrication. We deliver high quality crucible tilting furnace which is widely appreciated for robust construction and high performance.

9 Our range of Crucible Type Aluminum Melting Furnace is fabricated by using quality components and is quality tested on different parameters to ascertain that it is flawless and efficient. These products are basically energy saving aluminum melting furnaces which are primarily used for various melting purposes. b) Skelner Furnace Hydraulic Tilting Manually Door Skelner/ Hydraulic Door Skelner/ Sliding Door Operated Manually i) Hydraulic Tilting Skelner Furnace with Hydraulic Doors We also offer Hydraulic Tilting Skelner Furnace with Hydraulic Door operated for our clients. Our clients can avail from us a wide range of Skelner furnaces that has been manufactured using high-grade material for enhanced effectiveness. These furnaces have a melting chamber that is equipped with burners & recuperator. A hydraulic is used to tilt the melting chamber in order to discharge the molten metal. ii) Hydraulic Tilting Dross Melting Furnace Our company is also known for providing Hydraulic Tilting Hydraulic Dross Melting Furnace at the best competitive prices. These dross melting furnaces are high power system designed to deliver optimum melt rate and energy efficient performance. We offer our range at industry leading prices. iii) Skelner Furnace Sliding Door Operated Manually We also undertake design, engineering & fabrication of these furnaces on turnkey basis to

10 ensure maximum utility to the client. Further, our technologically advanced manufacturing facility enables us to offer custom designed Skelner furnaces as per the client s specifications. iv) Aluminium Reverb Melting Furnace Reverb furnaces are direct-fired, open hearth furnaces used for melting and holding aluminum. Applications for the reverb furnace include melting sows, solids and scrap, along with alloying the molten metal before casting into usable forms. Our reverb furnaces have the reputation for premium equipment that delivers constant, predictable pour rates for quality output. We provide central melt, stationary and tilting reverbs, rotary furnaces, tilting barrels and holding furnaces. We deliver complete solutions, offering superior construction, advanced control systems, combustion alternatives, quality linings and professional installation services. We offer the following three types of Skelner Furnaces: Hydraulic Tilting Manually Door Skelner Hydraulic Tilting Hydraulic Door Skelner Skelner Furnace Sliding Door Operated Manually

11 c) Rotary Furnace (Aluminium Melting Plant) Our experts are occupied in manufacturing a wide range of Rotary Furnace that is available in various capacities. Rotary furnace is gas fired, diesel fired of furnace or oil fired. The rotary furnace is rotated or tilted. We are a trusted name engaged in manufacturing superior quality Rotary Furnace. Duly lined with refractory lining in combination with Castable of wide grades, the ranges outstandingly perform, achieving the maximum efficiency of the furnace. Further, the lining also reduces the skin temperature of the furnace. Precision engineered product finds application in industries including forging industry, aluminum industry. The furnace is very usable for melting the Aluminium especially in the case of scrapmelting. We offer the following types of Rotary Furnaces: i) One Side Cone Rotary Furnace We also deal in One Side Cone Rotary Furnaces. These products are manufactured with the most advanced technologies and high quality raw materials. They are commonly used for

12 precise heating of various types of materials. Our team of experienced professionals conducts extensive research to provide a flawless product, which is with accordance to the international standard. ii) Hydraulic Tilting Rotary (TRF) Our range of rotary furnace is offered with separate control panel & hydraulic / mechanical tilting arrangement. Appreciated for excellent quality, these are used in Aluminium scrap melting. We also offer customized form design according to the clients' details.

13 2) Copper Melting Plant i) Rotary Type Melting Furnace We are a prominent name engaged in manufacturing a qualitative range of medium frequency Rotary Type copper melting furnace for melting copper and copper based alloys. Offered at industry leading prices, our induction melting furnaces are superior with respect to their productivity and energy efficient performance. ii) Tilting-type copper Melting Furnace We also provide our clients with Tilting-type melting Furnace which is used in Copper melting plants. These furnace are available in various range various from 500 kg to 1000 kg. These furnace are available with us in crucible type, in this furnaces these are fired by indirect firing that is flame is not in direct contact with the metal like in other cases and all the metal will be melt in the crucible. These are very durable and made up of high quality raw material.

14 3) Ingot Casting Machine (Aluminium Melting Plant)/(Copper Melting Plant) Our continuous casting/ingot casting machines are available with different moulds to suit many applications. Manufactured as per client's specifications and requirements, our machine is superior in quality efficiency. These are used to melt and cast in continuous lengths a wide range of copper/ Aluminium and copper-based/aluminium alloys and other application. Some features of our products: Durable service Supreme strength Trouble free operation No maintenance i) Aluminium Ingot Castor Chain Conveyor Ingot Casting Conveyor:- We are offering a wide range of Ingot Casting Conveyors that is appreciated by the clients for confirming to international quality standards. These conveyors are considered to be effective in pouring a number of moulds at a time. This is done with accurate control of the volume of metal poured into each mould and makes sure minimum dross formation and consistent ingots.

15 Ii) Roller Conveyer We are engaged in offering an extensive range of Roller Conveyers, which is manufactured in line with the latest technological advancements. When the material has to be moved, conveyed, accumulated, fed or turned, Roller Conveyors are perfect for handling and transport of unit loads. These are fabricated using high quality material, with roller bearings, housings and seals specially designed for optimum quality performance for meeting the requirements of modern material handling. Our range is widely used assembly lines in the electronics industry and production plant in various industries. iii) Cube Type Mould We are offering to our clients with Cube type moulds. Made of high quality metal, these are used for concrete strength testing, which requires test specimens to be cast in a number of standard sizes for compression and flexible strength determination. iv) Conveyor Our conveyors are designed with advanced technology for its effective use in material handling applications across various industries. These conveyors consist of two end-pulleys and a continuous loop of material that rotates about them. The elevator belts are crafted for vertical applications and have attachments such as buckets or trays. All conveyor units have robust steel structure frame and rugged belt that guarantees long life performance. We offer conveyors in different load carrying capacities based on the requirements of the clients.

16 4) Crucible Furnace for Lead Plant We also manufacture high quality Crucible Furnace for Lead Plant. These types of furnaces are fabricated using premium quality raw material, which are procured from reliable vendors of the industry. Our range is available in various dimensions, and can be customized as per the client s specifications.

17 5) Pollution Control & Monitoring Equipment We are a prominent name engaged in manufacturing Pollution Control & Monitoring Equipment. a) Settling Chambers Dust Settling Chambers are required to discharge dust free gas. We manufactures dust settling chambers for sponge iron plants. Dust settling chambers are also installed in all our turnkey sponge iron plants. b) Cooling Tower We offer Round Bottle Shaped Cooling Towers. These are compact, heavy duty and efficient cooling tower with a long services life & aesthetic design. Owing to these features, these cater to various industries and HVAC applications. Due to the self rotating sprinkler, the water is properly distributed over the PVC Fills. The shape facilitates in desired airflow. Being round in structure, the air flow of the tower is properly distributed. c) Centrifugal Air Blowers OUR firm offers an extensive range of high, medium and low pressure industrial fans and blowers for combustion air, atomizing air, dilution air, recirculation, ventilation, exhaust and high-temperature applications. Standard blowers are available in eight discharge positions with options for direct, v-belt or coupling drive units. Optional accessories include v-belts, pulleys, belt guards, motor slide rails, inlet air dampers, outlet air dampers, anti-vibration pads, inlet air filters, access doors and transition pieces. We also designs special fans to customer specifications from 50 to 3000 mmwg pressure and up to 335 horsepower, as well as stainless steel construction fans for use at high temperatures up to 800 C.

18 c) I. D. Fan Our ID Fans are high quality boiler spares that are widely used in various industry applications. These are available varied dimensions and specifications to suit the demands of customers. Based on advanced technology, our range can be availed at market leading price. d) Air Pollution Control System Cleaning the environment and ensuring lesser air pollution is our prime motto. For this, we offer cost effective and efficient Ventilation Systems, which are used for cleaning contaminated air. The air around an industrial area is mainly polluted by harmful gases, dust and other pollutant in particle or granule forms. Our ventilation systems are precision engineered to meet the rigorous pollution control standards of various industries. We also customize these systems as per the requirements and demands of our clients. e) Chimney Industrial chimney that is immensely used in various industries to expel out the poisonous gases from the industry and keep the working environment safe. We are well renowned as one of the distinguished chimney system manufacturers. We are engaged in manufacturing a wide range chimney. f) Wet Scrubber We are offering a wide range of Wet Scrubber, which is designed to control and curb the toxic fumes from the various processes. These scrubbers are fabricated using premium grade raw material and are strictly in conformation with the international quality standards. High performing and energy efficient, our range of scrubbers are also available in customized options to the clients. The efficiency is as high as 95% for particle size up to 5 micron g) Cyclone We manufacture a quality range of Cyclone Dust Collectors, which is used in collection of coarse dust particles. The procedure involves introduction of dusty air in the cyclone separator from the top through the inlet pipe. The pipe is tangential to the cylindrical

19 portion of the cyclone. Our range is useful in vacuuming any type of dust or powder from the powder coating plants. Customization and affordable prices are the factors behind our highly demanded range.

20 6) Combustion Equipment a) Heating & Pumping Equipment We provides filtered and at preset pressures the light fuel oil like LDO, HSD etc to the furnaces, kilns, ovens, dryers, boilers etc. Presized and completely assembled on a skid, we are ready for connection to on-site fuel supply and electrical power. Depending upon process application, simplex and duplex units are available. b) Conductivity Type Heat Recovery System We also offer our clients with Conductivity Type Heat Recovery System used to recover the waste heat energy. We offer our clients a wide variety of super efficient Waste Heat Recovery System that harnesses all types of heat, originating from various fuels, and from different industry sources. These systems work on the basic principle of utilizing the heat energy from exhaust gases that are produced from diesel engines, gas engines, gas turbines, furnaces, or industrial process plants. The gases that are to be discharged into the atmosphere are cooled down by this system, and converted into electricity, steam or hot water. c) Single Stage Blower Our company offers a complete range of standard Single Stage Blower for flow rates from 25 cu. mt. /hr through 10,000 cu. mt. /hr in single stage and up to any capacity in parallel configuration for working pressure range up to 1kg/sq. cm. These are available as total package units, ready to install or as bare blower units for replacement. e) Double Stage Blower We bring forth an extensive range of Industrial blowers which provides free motion and constant air flow. Our designed industrial blower completely meets the industry standards for high efficiency and trouble free operation. Our industrial air blowers are available in single and double stage. Our manufactured blowers are fabricated from quality raw material like mild sheets and consist of dynamically balanced impellers.

21 f) Radiant Type Heat Recovery System We are instrumental in designing and manufacturing a wide range of radiant tubes and retort type that is used for indirect heating in various gas fired and control atmosphere furnaces. g) Recuperator We are also one of the few names to offer premium Recuperator system at competitive prices. This system is a heat recovery system which can be installed on exhaust path. Designed in accordance to air/fuel ratio, it consists of a recuperator that is selected according to air/fuel ratio the shell and tube type. It is to be noted that the recuperator can pre-heat the combustion air to the tune of 250 C to 300 C and preheated combustion gases are used along with the fuel as combustion fuel mixer. Its chimney is designed up to 1 meter level from the furnace top and atmosphere temperature can be felt by the operator or shop level from the furnace top. In addition to this the carbon content is very much less and is within the population control board norms.

22 7) Furnace Oil Handling System a) Oil Tank A well established name; we are engaged in providing oil tank. These are known for large storage capacity (upto 25 KL), compact design and sturdy construction. Our furnace tanks are made as per the industrial quality standards. b) Oil Filter With Out Flow Heater Our ranges of Furnace Oil Filters are designed according to international standards. Designed in compliance with various industrial standards our array is provided with convenient spin on design that helps to lessen the wear and tear of engine. c) Out Flow Heaters Out flow heaters are used to reduce the viscosity of the furnace oil and thereby enabling an easy flow through pipelines and exerting fewer loads on transfer pumps. They consist of one or more renewable cartridge type heating elements, thermostat, indicating bulb, dial thermometer, air break contactor and matching flange in outflow heater, only that quantity of oil is heated upto about 50 degree c, which is flowing out of the tank d) Oil Pumping System Oil Pumping System allows supply of oil to burners at specified pressures & temperatures. Furnace oil heating pumping filtering unit is used for oil preparation-a vital phenomena for the efficient operation of low air pressure and pressure jet oil burner. It's available as a factory finished unit in duplex versions. They comprise of oil heater fitted with renewable cartridge type heating element, gear oil pump with motor, oil filters, ball valves, pressure regulating valves & instrumentation

23 FURNACES FOR FERROUS METALS 8) Billet Re-heating Furnace Pusher Type Billet Reheating Furnace upto 50 Tonnes/hr. capacity. These furnaces are mostly used in Steel Rolling Mills. Our firm is actively engaged in consultancy, manufacturing and supply of complete rolling mill plant, combustion equipment and billet re-heating in India and abroad for the last several years. Our clients are in all over India, Middle East Countries of Asia and Eastern Countries of Africa. We are capable of manufacturing billet reheating furnace. These are qualitative in terms of their technical accuracy and design efficiency. The salient features are: Capacity: 5 to 50 Metric ton / hr. Temperature: 1300 C Design: Pusher Type Double Zone Pusher Type Triple Zone. Pusher Type Triple Bottom fired. Low fuel consumption of 0.3 x 106 K.Cal/tonne. Burning losses are minimum (less than 1%). These furnaces are either oil fired or gas fired. Continuous availability of stock at the rated capacity. Capable of heating billets/ingots upto 200 mm sq. for top firing and upto 300 mm sq. for top and bottom firing furnaces.

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25 9) Metal Handling Equipment In a typical heating application of ladles in steel plants our film burners can save as much as 50-60% of fuel. The ladle heating time has been reduced substantially and a specific fuel consumption of about liters per tonnes of ladle capacity has been achieved. a) Horizontal Ladle Preheating Systems We are engaged in offering a superior quality Horizontal Ladle Preheating Systems that can be run by various fuels like HFO, Coke Oven Gas and Oxy Fuel. It is designed and produced in compliance with highest quality standard using finest material at vendor's end.

26 Preheating system we offer comprise ceramic fiber lining, frame of SAIL steel, standard electrical/ fuel motor and standard bearings. b) Molten Metal Transfer Ladle Molten Metal Transfer Ladle is a refractory product, which is basically used for molten metal transfer. Ladles enable molten Aluminium to be held at temperature for extended periods, keeping metal clean. 10) Conveyorized Furnace for Spring Tempering Our conveyorized furnaces are used for continuous heat treatment of smaller components such as motor laminations, automotive springs or other critical items in normal or special atmospheres. We have a large reference base of users for our conveyorized tempering furnace designs. Thanks & Regards Super furnace Pankaj chauhan

27 Plot no 44, 16/2 Karkhana bagh, Mathura road Faridabad(Haryana)